Wacker Neuson WP Series Operator's Manual

Wacker Neuson WP Series Operator's Manual

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Model
Document
Issue
Version
Language
Operator's manual
Vibratory plate
WP, VP
WP, VP
5100032411
05.2019
06
en

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Table of Contents
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Summary of Contents for Wacker Neuson WP Series

  • Page 1 Operator's manual Vibratory plate WP, VP Model WP, VP Document 5100032411 Issue 05.2019 Version Language...
  • Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
  • Page 3: California Proposition 65 Warning

    1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 4: Table Of Contents

    Storage location of the manual ....................7 Accident prevention regulations....................7 More information.......................... 7 Target group ..........................7 Explanation of symbols........................ 7 Wacker Neuson Contact partner ....................8 Disclaimer ............................ 8 Product identification of the machine................... 8 Security ..........................9 Policy ............................9 Areas of responsibility of the operator ..................
  • Page 5 Table of Contents Accessories .........................34 Technical data ........................35 13.1 WP1540 ............................. 35 13.2 WP1550 ............................. 36 13.3 Combustion engine........................37 Technical data ........................38 14.1 VP1135 ............................38 14.2 VP1340 ............................39 14.3 VP1550 ............................40 14.4 VP2050 ............................41 14.5 Combustion engine........................42 Emission control systems information and warranty ............43 ..................
  • Page 6: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.
  • Page 7: Introduction

    The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual.
  • Page 8: Wacker Neuson Contact Partner

    3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual.
  • Page 9: Security

    The following cases are considered structural changes: Opening the machine and the permanent removal of components.  Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design  system and quality of the original parts.
  • Page 10: Operator Responsibilities

    4 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ...
  • Page 11: Specific Safety Instructions - Vibratory Plates

    4 Security Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed. Pay particular attention to: Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect ...
  • Page 12 The relevant rules and regulations for measuring, evaluating and reducing vibration emissions - especially the DIN 4150-3 - must be considered. Wacker Neuson assumes no liability for any damage to buildings. 100_0202_si_0012.fm...
  • Page 13: General Safety Instructions - Combustion Engines

    Observe the maintenance schedule. Non-listed work must be taken over by the service department  of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.  Keep the machine clean.
  • Page 14: Personal Protective Equipment

    Therefore, ear protection must be worn. For exact values regarding noise emissions, refer to Technical Datasection. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 100_0202_si_0012.fm...
  • Page 15: Safety Devices

    4 Security 4.12 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced.
  • Page 16: Safety And Information Labels

    5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible  condition.
  • Page 17 5 Safety and information labels Item Label Description Start/Stop. Use personal protection equipment in order to prevent injuries and health hazards. Ear protection.  Read operator's manual.  Start/Stop description.  Falling machines can cause serious injury. Only lift machine at the central lifting point with certified lifting ...
  • Page 18: Setup And Function

    6 Setup and function Setup and function Standard package The standard package includes: Vibratory plate  The control handle is included separately for the vibratory plate WP.  The vibratory plate VP is complete.  Operator's manual  Application areas The vibratory plate is used for compacting soil.
  • Page 19: Components And Operator's Controls

    7 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Belt guard Base plate Water tank (optional) Exciter Handle (VP - position depends on versions) Protective frame (WP) Nameplate Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc.
  • Page 20: Transport

    Always switch off the engine during transport!  Attach suitable tackle to the intended central lifting point.  Carry out preparations NOTICE Wacker Neuson recommends emptying the fuel tank prior to transport. During loading and transport, the control handle must be folded down. 100_0202_tr_0014.fm...
  • Page 21 8 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Central lifting point 1. To lift the motor, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. 3.
  • Page 22: Operation And Use

    Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the  machine and immediately contact Wacker Neuson service. Ensure that loose packaging material has been removed from the machine. ...
  • Page 23: Commissioning

    Recommendation: In each case, determine the maximum dumping height through compaction tests and soil samples. Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device in order to avoid damage to the machine and compaction material. See chapter Accessories. Commissioning...
  • Page 24: Operation

    9 Operation and use Operation In accordance with the intended purpose, the operator should stand behind the machine.  Guide and steer the machine using the control handle.  Decommissioning 1. Push the throttle lever to the right until it stops and bring the RPM to idling. 2.
  • Page 25: 10 Maintenance

    10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual.  WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death.
  • Page 26: Maintenance Table

    50 h / 200 h  Perform first oil change after 20 hours. Note the engine operator's manual. Have this work performed by the service department of your Wacker Neuson contact partner. 10.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants.
  • Page 27 10 Maintenance Check the fuel level and top off Item Designation Fuel cap 1. Remove dirt accumulation within the range of the fuel filler neck. 2. Open the fuel cap. 3. Check the fuel level by visual inspection. 4. If necessary, top off the fuel with a clean filling container. 5.
  • Page 28 10 Maintenance Clean the machine WARNING Risk of fire and explosion when using flammable cleaning agents. Do not clean the machine and elements with gasoline or other solvents.  NOTICE Penetrating water can damage the engine, electrical operator's controls or components of the machine.
  • Page 29 10 Maintenance NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. Remove the cover from the filler neck. 2. Open the oil drain hose (VP)/oil drain plug (WP) for draining the oil and collect the draining oil in a suitable bin.
  • Page 30 10 Maintenance Replace the exciter oil for vibratory plate VP DANGER Risk of scalding Use caution when draining hot oil.  NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. Item Designation Screw plug for filler boring NOTICE Lay an impermeable film on the working surface to protect against escaping oil.
  • Page 31: Din En Iso 9001 Certificate

    10 Maintenance Replace the exciter oil for vibratory plate WP DANGER Risk of scalding Use caution when draining hot oil.  NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. Item Designation Item Designation Exciter Side cover with O-ring NOTICE Lay an impermeable film on the working surface to protect against escaping oil.
  • Page 32 10 Maintenance Cleaning the air cleaner WARNING Risk of fire and explosion! Do not use any gasoline or cleaning solution to clean the air cleaner cartridge.  CAUTION Do not run the engine without an air cleaner. This will quickly lead to engine wear. 1.
  • Page 33: 11 Troubleshooting

    Have the machine repaired.* Cylinder and/or piston ring wear. Worn spark plugs. No vibration with running engine. Worn V-belt. Replace V-belt. Worn clutch lining. Replace clutch lining.** Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_ts_0013.fm...
  • Page 34: 12 Accessories

    12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ...
  • Page 35: Technical Data

    13 Technical data 13 Technical data 13.1 WP1540 Designation Unit WP1540A WP1540A US WP1540Aw WP1540Aw US Item number 5100018330 5100018328 5100018329 5100018327 Centrifugal force 15.0 Oscillations 5,880 Compaction performance* Travel speed m/min 29,0 Gradeability 36.4 Length (center pole in working position) Width Height Operating weight...
  • Page 36: Wp1550

    13 Technical data 13.2 WP1550 Designation Unit WP1550A WP1550A WP1550Aw WP1550Aw WP1550Aw Item number 5100018323 5100018325 5100016241 5100039663 5100018324 Centrifugal force 15.0 Oscillations 5,880 Compaction performance* Travel speed m/min 29,0 Gradeability 36.4 Length (center pole in working position) Width Height Operating weight 89.0 96.0...
  • Page 37: Combustion Engine

    13 Technical data 13.3 Combustion engine Designation Unit Manufacturer Honda Type of engine GX160 UH2-QW-X2-SD, GX160 UH2-QC-9-SD Combustion method Four-cycle Cooling Air cooling Cylinders Displacement cm³ Max. slanting position ° Fuel type Gasoline Fuel consumption Tank capacity Oil specification SAE 10W-30 Max.
  • Page 38: 14 Technical Data

    14 Technical data 14 Technical data 14.1 VP1135 Designation Unit VP1135A VP1135A US VP1135Aw VP1135Aw US Item number 5100029066 5100029064 5100029065 5100029063 Centrifugal force 11.0 Oscillations 5,880 Compaction performance* Travel speed m/min 25,0 Gradeability 36.4 Length (center pole in working position) Width Height Operating weight...
  • Page 39: Vp1340

    14 Technical data 14.2 VP1340 Designation Unit VP1340A VP1340A VP1340A VP1340Aw VP1340Aw Item number 5100029061 5100029059 5100029060 5100029058 5100039665 5100029062 Centrifugal force 13.0 Oscillations 5,880 Compaction performance* Travel speed m/min 25,0 29,0 Gradeability 36.4 Length (center pole in working 1,040 position) Width Height...
  • Page 40: Vp1550

    14 Technical data 14.3 VP1550 Designation Unit VP1550A VP1550A US VP1550Aw VP1550Aw US Item number 5100029057 5100029055 5100029056 5100029054 Centrifugal force 15.0 Oscillations 5,880 Compaction performance* Travel speed m/min 25,0 Gradeability 36.4 Length (center pole in 1,035 working position) Width Height Operating weight Ground clearance...
  • Page 41: Vp2050

    14 Technical data 14.4 VP2050 Designation Unit VP2050A VP2050A VP2050Aw VP2050Aw VP2050Aw Item number 5100029053 5100029051 5100029052 5100029050 5100039664 Centrifugal force 20.0 Oscillations 5,880 Compaction performance* Travel speed m/min 25,0 29,0 Gradeability 36.4 Length (center pole in 1,035 working position) Width Height Operating weight...
  • Page 42: Combustion Engine

    14 Technical data 14.5 Combustion engine Designation Unit VP1135 VP1340, VP1550, VP2050 Manufacturer Honda Type of engine GX120-UT3-QX-W2-SD, GX160-UT2-QW-X2-SD GX120-UT2-QX-W2-SD Combustion method Four-cycle Four-cycle Cooling Air cooling Air cooling Cylinders Displacement cm³ Max. slanting position ° Fuel type Gasoline Gasoline Fuel consumption Tank capacity Oil specification...
  • Page 43: 15 Emission Control Systems Information And Warranty

    15 Emission control systems information and warranty 15 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.
  • Page 44: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product VP1135 Product type Vibratory plate Function of product Soil compaction...
  • Page 45 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product VP1340, VP1550, VP2050 Product type Vibratory plate Function of product...
  • Page 46 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product WP1540, WP1550 Product type Vibratory plate Function of product Soil compaction...

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