Wacker Neuson WP 1540AW Operator's Manual
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Wacker Neuson WP 1540AW Operator's Manual

Wacker Neuson WP 1540AW Operator's Manual

Vibroplate
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OPERATOR'S MANUAL
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0154581en
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Vibroplate
WP 1540A
WP 1540AW
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Summary of Contents for Wacker Neuson WP 1540AW

  • Page 1 0154581en 0606 Vibroplate WP 1540A WP 1540AW OPERATOR’S MANUAL...

  • Page 3: Table Of Contents

    WP 1540A/AW Table of Contents Foreword Safety Information Laws Pertaining to Spark Arresters ............5 Operating Safety .................. 6 Operator Safety while using Internal Combustion Engines ....7 Service Safety ..................8 Label Locations ..................9 Warning and Informational Labels ............10 Operating Labels ................
  • Page 4 Table of Contents WP 1540A/AW Maintenance Periodic Maintenance Schedule ............23 Cleaning Plate ..................23 Drive Belt .....................24 Exciter Lubrication ................25 Spark Plug ...................26 Engine Oil ....................27 Air Cleaner ..................28 Cleaning Sediment Cup ..............29 Adjusting Engine Speed ..............29 5.10 Carburetor Adjustment ................30 5.11 Troubleshooting ...................31 5.12...

  • Page 5: Foreword

    CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive WARNING harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model.

  • Page 6: Safety Information

    Safety Information WP 1540A/AW Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE=and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 7: Laws Pertaining To Spark Arresters

    WP 1540A/AW Safety Information Laws Pertaining to Spark Arresters Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust.

  • Page 8: Operating Safety

    Safety Information WP 1540A/AW Operating Safety Familiarity and proper training are required for the safe operation of machine. Machines operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both WARNING this manual and the engine manual and familiarize yourself with the location and proper use of all controls.

  • Page 9: Operator Safety While Using Internal Combustion Engines

    WP 1540A/AW Safety Information Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the DANGER warnings and safety guidelines could result in severe injury or death.

  • Page 10: Service Safety

    Safety Information WP 1540A/AW Service Safety Poorly maintained machines can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. WARNING 2.4.1 DO NOT attempt to clean or service the machine while it is running. Rotating parts can cause severe injury.

  • Page 11: Label Locations

    WP 1540A/AW Safety Information Label Locations WARNING WARNUNG ADVERTENCIA 10 W 30 AVERTISSEMENT wc_si000017gb.fm...

  • Page 12: Warning And Informational Labels

    Safety Information WP 1540A/AW Warning and Informational Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning WARNING! To prevent hearing loss, wear hearing protec- tion when operating the machine. Read the operator's manual for machine infor- mation.
  • Page 13 WP 1540A/AW Safety Information Label Meaning WARNING! Hand injury if caught in moving belt. Always replace beltguard. CAUTION! Read and understand the supplied Operator’s Manuals before operating this machine. Fail- ure to do so increases the risk of injury to your- self or others.

  • Page 14: Operating Labels

    Safety Information WP 1540A/AW Operating Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning Open the fuel flow valve. Push or turn engine switch to ON position. Close the choke. Place throttle in the IDLE position. Pull the rewind starter.
  • Page 15 WP 1540A/AW Safety Information Label Meaning Push or turn engine switch to OFF position. Open the choke. Place throttle in the FAST position. Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast Lifting point (manual). wc_si000017gb.fm...

  • Page 16: Technical Data

    Technical Data WP 1540A/AW Technical Data Engine Data WP 1540A/AW 0008060, 0008061, 0009472, 0009545 Engine Engine Make Honda Engine Model GX 160 UT1 QWX2 Rated Power Engine Speed - full 3900 ± 100 Engine Speed - idle 1400 ± 200 Clutch Engagement 2100 Spark Plug...

  • Page 17: Machine Data

    Equipment for use outdoors. • The sound pressure level at operator’s location (L WP 1540A = 97 dB(A) WP 1540AW = 97 dB(A) • The guaranteed sound power level (L ) = 108 dB(A). Products are tested for hand/arm vibration (HAV) level in accordance with ISO 5349, EN1033, and EN500-4 where applicable.

  • Page 18: Dimensions

    Technical Data WP 1540A/AW Dimensions mm (in.) 9 6 5 ( 3 8 ) 4 0 0 ( 1 6 ) 6 8 6 ( 2 7 ) w c _ g r 0 0 0 1 1 1 wc_td000010gb.fm...

  • Page 19: Operation

    WP 1540A/AW Operation Operation Recommended Fuel The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine Owner’s Manual for complete fuel specifications. Before Starting 4.2.1 Read and understand the safety and operating instructions at the beginning of this manual.

  • Page 20: To Start

    Operation WP 1540A/AW To Start See Graphic: wc_gr000014 4.3.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2)K 4.3.2 Turn engine switch to “ON”...

  • Page 21: Application

    WP 1540A/AW Operation Application This plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. Plates equipped with water tanks can be used for compacting asphalt. This plate is not recommended for compacting cohesive soils with a heavy clay content.

  • Page 22: Operation

    Operation WP 1540A/AW Operation See Graphic: wc_gr000076 Run engine at full throttle and allow plate to pull itself along at its normal speed. When operating on an incline it may be necessary to assist plate by pushing it forward slightly. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction.

  • Page 23: Wheel Kit (0162986)

    WP 1540A/AW Operation Wheel Kit (0162986) See Graphic: wc_gr002793 Wheel kit (Part No. 0162986) is a standard item on Item Number 0009545 and 0009546 only. Available as an option on all other models. 4.7.1 Disengage wheel kit from holding latch (a) and position wheels in “down”...

  • Page 24: Wheel Kit (0114334)

    Operation WP 1540A/AW Wheel Kit (0114334) See Graphic: wc_gr002117 Wheel kit (Part No. 0114334) is a standard item on Item Number 0009472 and 0009486 only. Available as an option on all other models. 4.8.1 Disengage wheel kit from holding latch (a) and position wheels in “down”...

  • Page 25: Maintenance

    WP 1540A/AW Maintenance Maintenance Periodic Maintenance Schedule The chart below lists basic engine maintenance. Refer to the engine manufacturer’s Operation Manual for additional information on engine maintenance. Daily After Every Every Every before first 2 weeks month year starting 20 hrs. 50 hrs.

  • Page 26: Drive Belt

    Maintenance WP 1540A/AW Drive Belt See Graphic: wc_gr000077 On new machines or after installing a new belt, check belt tension after first 20 hours of operation. Check and adjust belt every 50 hours thereafter. To change the belt: 5.3.1 Remove the beltguard and remove the four hex nuts (a) holding pulley halves (b) together.

  • Page 27: Exciter Lubrication

    WP 1540A/AW Maintenance Exciter Lubrication See Graphic: wc_gr000078 The exciter assembly is a self-contained, sealed unit. The bearings are lubricated using automatic transmission fluid (see Technical Data for type). Change fluid once every year or 300 hours of operation. When changing fluid, replace O-ring (a).

  • Page 28: Spark Plug

    Maintenance WP 1540A/AW Spark Plug See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. WARNING Note: Refer to the Technical Data for the recommended spark plug type and the electrode gap setting.

  • Page 29: Engine Oil

    WP 1540A/AW Maintenance Engine Oil See Graphic: wc_gr000022 5.6.1 Drain the oil while the engine is still warm. 5.6.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off.

  • Page 30: Air Cleaner

    Maintenance WP 1540A/AW Air Cleaner See Graphic: wc_gr000025 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 31: Cleaning Sediment Cup

    WP 1540A/AW Maintenance Cleaning Sediment Cup See Graphic: wc_gr000029 5.8.1 Turn the fuel valve off. 5.8.2 Remove the sediment cup (a) and the O-ring (b). 5.8.3 Wash both thoroughly in a nonflammable solvent. Dry and reinstall them. 5.8.4 Turn the fuel valve on and check for leaks. wc_gr000280 Adjusting Engine Speed See Graphic: wc_gr000280...

  • Page 32: Carburetor Adjustment

    Maintenance WP 1540A/AW 5.10 Carburetor Adjustment See Graphic: wc_gr000032 5.10.1 Start the engine and allow it to warm up to operating temperature. 5.10.2 Set the pilot screw (a) two turns out. See Note. 5.10.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.

  • Page 33: Troubleshooting

    WP 1540A/AW Maintenance 5.11 Troubleshooting Problem / Symptom Reason / Remedy Plate does not develop full • Engine throttle control not completely open. speed. Poor compaction. • Throttle control not adjusted correctly. • Ground too wet, plate sticking. Allow soil to dry before compacting.

  • Page 34: Storage

    Maintenance WP 1540A/AW 5.12 Storage If plate is being stored for more than 30 days: 5.12.1 Remove loose stones and dirt from plate. 5.12.2 Clean engine cylinder cooling fins. 5.12.3 Clean or replace air filter. 5.12.4 Change exciter oil. 5.12.5 Change engine oil and follow procedures described in engine manual for engine storage.

  • Page 35: Lifting Machine

    WP 1540A/AW Maintenance 5.13 Lifting Machine See Graphic: wc_gr000113 See Technical Data for the weight of the machine. To lift machine manually: 5.13.1 Stop the engine. 5.13.2 Obtain help from a partner and plan the lift. 5.13.3 Grasp the machine by its cage (a) and lifting slot (b). 5.13.4 Lift the machine as shown.

  • Page 36: Transporting Machine

    Maintenance WP 1540A/AW 5.14 Transporting Machine See Graphic: wc_gr000307 To avoid burns or fire hazards, let engine cool before transporting machine or storing indoors. WARNING 5.14.1 Turn fuel valve to the off position and keep the engine level to prevent fuel from spilling.
  • Page 37 Planchas Vibratorias Plaques Vibrantes Type - Typ - Tipo - Type WP 1540A, WP 1540AW WP 1540, WP 1540W Item number of equipment / Artikelnummer / Número de referencia de la máquina / Numéro de référence du matériel : 0008061, 0008060, 0009472, 0009327, 0009326, 0009545 Net installed power / absolute installierte Leistung / Potencia instalada neta / Puissance installée nette :...
  • Page 38 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-354 02 - 0 · Fax: +49 - (0)89-354 02-390 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : +1-(1)(262) 255-0500 · Fax: +1-(1)(262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

This manual is also suitable for:

Wp 1540aWp 1550awWp 1550a

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