Wacker Neuson WP Series Operator's Manual

Wacker Neuson WP Series Operator's Manual

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Model
Document
Issue
Version
Language
Operator's manual
Vibratory plate
WP, VP
WP, VP
5100021600
11.2016
04
en

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Table of Contents
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Summary of Contents for Wacker Neuson WP Series

  • Page 1 Operator's manual Vibratory plate WP, VP Model WP, VP Document 5100021600 Issue 11.2016 Version Language...
  • Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KGis constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
  • Page 3: Table Of Contents

    Storage location of the manual ....................6 Accident prevention regulations....................6 More information.......................... 6 Target group ..........................6 Explanation of symbols........................ 6 Wacker Neuson Contact partner ....................7 Disclaimer ............................ 7 Product identification of the machine................... 7 Security ..........................8 Policy ............................8 Areas of responsibility of the operator ..................
  • Page 4 Table of contents Accessories ......................... 32 Technical data ........................33 12.1 WP1540 ............................. 33 12.2 WP1550 ............................. 34 12.3 Combustion engine........................35 Technical data ........................36 13.1 VP1135 ............................36 13.2 VP1340 ............................37 13.3 VP1550 ............................38 13.4 VP2050 ............................39 13.5 Combustion engine........................
  • Page 5: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.
  • Page 6: Introduction

    The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual.
  • Page 7: Wacker Neuson Contact Partner

    NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson affiliate, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. The manufacturer's address can be found at the beginning of this manual.
  • Page 8: Security

    The following cases are considered structural changes: Opening the machine and the permanent removal of components.  Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design  system and quality of the original parts.
  • Page 9: Operator Responsibilities

    3 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ...
  • Page 10: Specific Safety Instructions - Vibratory Plates

    The relevant rules and regulations for measuring, evaluating and reducing vibration emissions - especially the DIN 4150-3 - must be considered. Wacker Neuson assumes no liability for any damage to buildings. General safety instructions - Combustion engines The following notes must be observed: Before starting work, check the engine to ensure there are no leaks and cracks in the fuel lines, tank ...
  • Page 11: General Safety Instructions - Fuel, Lubricants And Coolants

    Observe the maintenance schedule. Non-listed work must be taken over by the service department  of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.  Keep the machine clean.
  • Page 12: Safety Devices

    Technical Data section. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 3.12 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards.
  • Page 13: Behavior In Dangerous Situations

    3 Security NOTICE Always tighten loosened screwed connections with the prescribed torque setting. 3.13 Behavior in dangerous situations Preventive measures: Always be prepared for accidents.  Keep first aid equipment on hand.  Make sure that all employees are familiar with accident reporting, first aid, and rescue facilities. ...
  • Page 14: Safety And Information Labels

    4 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible  condition.
  • Page 15 4 Safety and information labels Item Label Description Start/Stop. Use personal protection equipment in order to prevent injuries and health hazards.  Ear protection.  Read operator's manual.  Start/Stop description. Falling machines can cause serious injury.  Only lift machine at the central lifting point with certified lifting gear and tackle (safety load hook).
  • Page 16: Setup And Function

    5 Setup and function Setup and function Standard package The standard package includes: Vibratory plate  The control handle is included separately for the vibratory plate WP.  The vibratory plate VP is complete.  Operator's manual  Application areas The vibratory plate is used for compacting soil.
  • Page 17: Components And Operator's Controls

    6 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Belt guard Base plate Water tank (optional) Exciter Handle grip (VP) Protective frame (WP) Nameplate Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc.
  • Page 18: Transport

    Always switch off the engine during transport!  Attach suitable tackle to the intended central lifting point.  Carry out preparations NOTICE Wacker Neuson recommends emptying the fuel tank prior to transport. During loading and transport, the control handle must be folded down. 100_0202_tr_0011.fm...
  • Page 19 7 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Central lifting point 1. To lift the machine, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. 3.
  • Page 20: Operation And Use

    Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the  machine and immediately contact Wacker Neuson service. Ensure that loose packaging material has been removed from the machine. ...
  • Page 21: Commissioning

    Recommendation: In each case, determine the maximum dumping height through compaction tests and soil samples. Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends the application of the sliding mechanism in order to avoid damage to the machine and compaction material. See chapter Accessories.
  • Page 22: Operation

    8 Operation and use Operation In accordance with the intended purpose, the operator should stand behind the machine.  Guide and steer the machine using the control handle.  Decommissioning 1. Push the throttle lever to the right until it stops and bring the RPM to idling. 2.
  • Page 23: Maintenance

    9 Maintenance Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual.  WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death.
  • Page 24: Maintenance Table

    150 hours  Retention/replace the V-belt Note the engine operator's manual. Have this work performed by the service department of your Wacker Neuson contact partner. Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors.
  • Page 25 9 Maintenance Check the fuel level and top off Item Designation Fuel cap 1. Remove dirt accumulation within the range of the fuel filler neck. 2. Open the fuel cap. 3. Check the fuel level by visual inspection. 4. If necessary, top off the fuel with a clean filling container. 5.
  • Page 26 9 Maintenance Clean the machine WARNING Risk of fire and explosion when using flammable cleaning agents. Do not clean the machine and elements with gasoline or other solvents.  NOTICE Penetrating water can damage the engine, electrical operator's controls or components of the machine.
  • Page 27 9 Maintenance 1. Remove the cover from the filler neck. 2. Loosen the oil drain hose (VP) for draining the oil and collect the draining oil in a suitable bin. 3. Reattach the oil drain hose (VP). NOTICE Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally friendly manner in accordance with the existing rules and regulations of the legislative body.
  • Page 28 9 Maintenance Replace the exciter oil for vibratory plate VP DANGER Risk of scalding Use caution when draining hot oil.  NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. Item Designation Screw plug for filler boring NOTICE Lay an impermeable film on the working surface to protect against escaping oil.
  • Page 29 9 Maintenance Replace the exciter oil for vibratory plate WP DANGER Risk of scalding Use caution when draining hot oil.  NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. Item Designation Item Designation Exciter Side cover with O-ring NOTICE Lay an impermeable film on the working surface to protect against escaping oil.
  • Page 30 9 Maintenance Cleaning the air cleaner WARNING Risk of fire and explosion! Do not use any gasoline or cleaning solution to clean the air cleaner cartridge.  CAUTION Do not run the engine without an air cleaner. This will quickly lead to engine wear. 1.
  • Page 31: 10 Troubleshooting

    Have the machine repaired.* Cylinder and/or piston ring wear. Worn spark plugs. No vibration with running engine. Worn V-belt. Replace V-belt. Worn clutch lining. Replace clutch lining.* Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_ts_0013.fm...
  • Page 32: 11 Accessories

    11 Accessories 11 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ...
  • Page 33: 12 Technical Data

    12 Technical data 12 Technical data 12.1 WP1540 Designation Unit WP1540A WP1540A US WP1540Aw WP1540Aw US Item number 5100018330 5100018328 5100018329 5100018327 Centrifugal force 15.0 15.0 15.0 15.0 Oscillations 1/min 5,880 5,880 5,880 5,880 Compaction performance* Travel speed m/min 27.0 27.0 27.0 27.0...
  • Page 34: Wp1550

    12 Technical data 12.2 WP1550 Designation Unit WP1550A WP1550A US WP1550Aw WP1550Aw US Item number 5100018323 5100018325 5100016241 5100018324 Centrifugal force 15.0 15.0 15.0 15.0 Oscillations 1/min 5,880 5,880 5,880 5,880 Compaction performance* Travel speed m/min 25.0 25.0 25.0 25.0 Gradeability 36.4 36.4...
  • Page 35: Combustion Engine

    12 Technical data 12.3 Combustion engine Designation Unit Manufacturer Honda Type of engine GX160 Combustion method Four-cycle Cooling Air cooling Cylinders Displacement cm³ Max. slanting position ° Fuel type Gasoline Fuel consumption Tank capacity Oil specification SAE 10W-30 Max. oil filling Max.
  • Page 36: 13 Technical Data

    13 Technical data 13 Technical data 13.1 VP1135 Designation Unit VP1135A VP1135A US VP1135Aw VP1135Aw US Item number 5100018353 5100018351 5100018352 5100018350 Centrifugal force 11.0 11.0 11.0 11.0 Oscillations 1/min 5,880 5,880 5,880 5,880 Compaction performance* Travel speed m/min 27.0 27.0 27.0 27.0...
  • Page 37: Vp1340

    13 Technical data 13.2 VP1340 Designation Unit VP1340A VP1340A US VP1340Aw VP1340Aw Item number 5100018349 5100018347 5100018348 5100018346 5100026775 Centrifugal force 13.0 13.0 13.0 13.0 Oscillations 1/min 5,880 5,880 5,880 5,880 Compaction performance* Travel speed m/min 25.0 25.0 25.0 25.0 Gradeability 36.4 36.4...
  • Page 38: Vp1550

    13 Technical data 13.3 VP1550 Designation Unit VP1550A VP1550A US VP1550Aw VP1550Aw US Item number 5100018345 5100018343 5100018344 5100018342 Centrifugal force 15.0 15.0 15.0 15.0 Oscillations 1/min 5,880 5,880 5,880 5,880 Compaction performance* Travel speed m/min 25.0 25.0 25.0 25.0 Gradeability 36.4 36.4...
  • Page 39: Vp2050

    13 Technical data 13.4 VP2050 Designation Unit VP2050A VP2050A US VP2050Aw VP2050Aw US Item number 5100018361 5100018359 5100018360 5100018358 Centrifugal force 20,0 20,0 20,0 20,0 Oscillations 1/min 5,880 5,880 5,880 5,880 Compaction performance* Travel speed m/min 25.0 25.0 25.0 25.0 Gradeability 36.4 36.4...
  • Page 40: Combustion Engine

    13 Technical data 13.5 Combustion engine Designation Unit VP1030, VP1135 VP1340, VP1550, VP2050 Manufacturer Honda Type of engine GX120 GX160 Combustion method Four-cycle Four-cycle Cooling Air cooling Air cooling Cylinders Displacement cm³ Max. slanting position ° Fuel type Gasoline Gasoline Fuel consumption Tank capacity Oil specification...
  • Page 41: 14 Emission Control Systems Information And Warranty

    14 Emission control systems information and warranty 14 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.
  • Page 42 14 Emission control systems information and warranty 100_0000_0020.fm...
  • Page 43: Ec Declaration Of Conformity

    EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product WP1540 WP1550 Product type Vibratory plate Function of product...
  • Page 44: Ec Declaration Of Conformity

    EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product VP1030 VP1135 Product type Vibratory plate Function of product...
  • Page 45: Ec Declaration Of Conformity

    EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product VP1340 VP1550 Product type Vibratory plate Function of product...
  • Page 46: Ec Declaration Of Conformity

    EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product VP2050 Product type Vibratory plate Function of product Soil compaction...

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