Circontrol CCL-PT3 SMART Installation Manual
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Circontrol CCL-PT3 SMART Installation Manual

Semi fast charge station for electric vehicles
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SEMI FAST CHARGE STATION FOR
ELECTRIC VEHICLES
INSTALLATION MANUAL
CCL-PT3 SMART
CCL-PT3 SMART 3G

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Summary of Contents for Circontrol CCL-PT3 SMART

  • Page 1 SEMI FAST CHARGE STATION FOR ELECTRIC VEHICLES INSTALLATION MANUAL CCL-PT3 SMART CCL-PT3 SMART 3G...
  • Page 2 SMART POST PT3 Installation manual This document is copyrighted, 2014 by Circontrol, S.A. All rights are reserved. Circontrol, S.A. reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of the original manufacturer.

  • Page 3: Table Of Contents

    ELECTRICAL INSTALLATION ..................22 CLOSING THE UNIT......................23 UNIT VERIFICATION ......................24 TECHNICAL DATA ......................25 CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 4: Preface

    The unit must be disconnected from any power source before performing any maintenance, repair or handling of any equipment connections. Do not modify the unit. If modified, CIRCONTROL will reject all responsibility and the warranty will be void. This manual provide commissioning information for SMART POST SERIES, which has been designed and tested to allow electric vehicle charging, specified in IEC 61851.

  • Page 5: Important Safety Instructions

    Do not use this unit for anything other than electric vehicle charging Charging modes are expected in IEC 61851-1.  Do not modify this unit. If modified, CIRCONTROL will reject all responsibility and the warranty will be void.  Comply strictly with current safety regulations according to your country rules.

  • Page 6: Product Overview

    4. RFID Reader 5. Vandal doors 7. Plug B – Type 2 8. Electromagnets 9. Base CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 7: Component Parts Location

    26. Beacon led driver (X2.1) 27. Rear beacon Plug A (H2) Beacon led driver (X1.1) CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 8: Product Dimensions

    INSTALLATION MANUAL –CCL-PT3 SMART & CCL-PT3 SMART 3G– 5 PRODUCT DIMENSIONS Units specified in mm CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...

  • Page 9: Installation

    Main fixing ructure unit structure unit ucture unit ucture unit ture unit CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 10: Foundation Drawing

    INSTALLATION MANUAL –CCL-PT3 SMART & CCL-PT3 SMART 3G– FOUNDATION DRAWING Units specified in mm CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 11: Foundation Procedure

    Drawing foundation dimensions are minimum recommended to fix post to the ground, please consider hardness ground conditions. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...

  • Page 12: Template 1

    : Be careful with the position of the base (BACK & FRONT) due is not symmetrical. FRONT VIEW CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...
  • Page 13 BACK VIEW Wire Input Adjust the lower four nuts, you can properly level the main structure. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...
  • Page 14 1. Tight strongly with the appropriate tools, the upper nuts. 2. Check main fixing structure unit has not inclination using a level tool. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com –...

  • Page 15: Plate

    Disassembly the metal plate from the housing removing the 6 screw. Once the base is tightened, introduce the housing as shown. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com –...
  • Page 16 2. Assembly metal plate screwing with 6 supplied screws and keep original position for all screws. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...
  • Page 17 INSTALLATION MANUAL –CCL-PT3 SMART & CCL-PT3 SMART 3G– Assembly cable glands (not supplied) in pre-holes position. Assembly supplied cover with 2 screws. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...

  • Page 18: Assembly Main Body

    Assembly main body with two covers plates and the four M8 supplied screws as shown below. ATTENTION: Do not trap connection wires with main body. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...
  • Page 19 Tamper possible positions 1. Maintenance position 2. Open cover (Alarm on) 3. Normal function CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...
  • Page 20 It is recommended to keep a distance of approximately 40cm of electric wires before cutting. 40cm Proceed with input connections, please see section 8. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 21: Insert The Sim Card (For 3G Models)

    Locate Control module CCL1 on top of the charge point. SIM card holder is located at the right side of the CCL1 device. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com –...
  • Page 22 1. Insert the SIM card with the contact surface facing down. 2. The image below shows how it should be done. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com –...

  • Page 23: Ethernet Connection

    IP address from a DHCP server available on the network. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com –...

  • Page 24: Electrical Installation

    Do not forget to connect the ground cable to the ground terminal. 25mm 25mm 25mm 25mm 25mm Recommended cable section is 25 mm CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...

  • Page 25: Closing The Unit

    In order to keep the optimal sealing, must be done alternating from left to right and from up to down screws. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...

  • Page 26: Unit Verification

    2. Check no abnormal noise appears while unit is charging. 3. Check all beacons indicators are lighting. CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail:...

  • Page 27: Technical Data

    Mobile communications 3G / GPRS RCD protection RCD class B Overvoltage protection Transient surge protector CIRCONTROL, S.A. – Innovació, 3 – 08232 – Viladecavalls (Barcelona) Tel.: +34 937 362 940 – Fax: +34 937 362 941 Web: www.circontrol.com – E-mail: ps-suport@circontrol.com...
  • Page 28 C / Innovació, 3 Pol. Ind. Can Mitjans 08232 - Viladecavalls Barcelona - Spain Tel: +34 937 362 940 Fax: +34 937 362 941 www.circontrol.com...

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