lancer Sensation 44 Installation Manual

lancer Sensation 44 Installation Manual

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FOR QUALIFIED INSTALLER ONLY. This basic Installation Sheet is an initial release. If a complete Operations
Manual (for the unit being installed) is required or needed, please refer to the Lancer web site (lancercorp.com) for
immediate access, or for your convenience, scan this QR code with a mobile device (app required) for immediate
access to other Technical Documents and alternative translations (if available) pertaining to this unit. Contact Lancer
Customer Service for assistance as required.
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and
should be handed over to the operator after the installation and
preserved for any further consultation that may be necessary.
Please read carefully the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user on
the correct services and site location of the unit.
The installation and relocation, if necessary, of this product must be carried out by qualified personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use
The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with appliance. It should
not be used by children or infirm persons without supervision. This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance
shall not be performed by children without supervision. The min/max ambient operating temperature for the dispenser is 40°F to
105°F (4°C to 41°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of
the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained
personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
! Automatic Agitation
Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or foreign objects in the
ice bin. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser
without assistance. For heavier dispensers, use a mechanical lift.
®
4900
Sensation 44
LANCER INSTALLATION GUIDE
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the carrier
accepts responsibility for the unit. Upon receiving the unit,
carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and file a
claim with carrier. Responsibility for damage to the dispenser lies
with the carrier.
Lancer PN: 28-0982/02
Revision: September 2018

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Summary of Contents for lancer Sensation 44

  • Page 1 FOR QUALIFIED INSTALLER ONLY. This basic Installation Sheet is an initial release. If a complete Operations Manual (for the unit being installed) is required or needed, please refer to the Lancer web site (lancercorp.com) for immediate access, or for your convenience, scan this QR code with a mobile device (app required) for immediate access to other Technical Documents and alternative translations (if available) pertaining to this unit.
  • Page 2: Specifications And Features

    F Electrical Warning Check the dispenser name plate label, located behind the splash plate, for the correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections.
  • Page 3: Read This Manual

    READ THIS MANUAL This manual was developed by the Lancer Corporation as a reference for the owner/operator and installer of this dispenser. Please read this guide before installation and operation of this dispenser. If service is required please call your Lancer Service Agent or Lancer Customer Service. Always have your model and serial number available when you call. Your Service Agent: Service Agent Telephone Number: Serial Number: Model Number: INSTALLATION Unpack the Dispenser NOTE Set shipping carton upright on the floor then cut package Lancer does NOT recommend the use of shaved or banding straps and remove. flake ice in the dispenser. Open top of carton and remove interior packaging.
  • Page 4: Merchandiser Installation/Removal

    Rotate the merchandiser, away from the unit, from the An adapter plate is required when installing an icemaker. bottom to disengage from valve block. Contact your Sales Representative or Lancer Customer Service for more information. A bin thermostat is required in order to control the level of ice in the dispenser (Refer to ATTENTION above).
  • Page 5: Dispenser Installation

    C. Syrup/Water Inlet Connect tubing to water source then flush water lines to check for leaks. If necessary, install water booster (Lancer PN MC-163172) between water supply and the unit. Using tubing cutters, cut plain water line and install U-fitting then route appropriate tubing from the U-fitting to the carbonated water inlet at the unit.
  • Page 6 13. Route appropriate tubing from the syrup pump location to the NOTE syrup inlets and connect tubing to all syrup inlets. When installing the drip tray, make sure both of the 14. Route appropriate tubing from the CO source location to the cold plate drain hoses are lined up to the openings in inlet on the unit and connect tubing to inlet. the drip tray. Make sure the end of the hose rests at least a half of an inch over the edge of the opening to ensure proper drainage of the cold plate.
  • Page 7: Dispenser Setup

    Connect tubing routed from the tee at the syrup pumps to Connect unit power cord to grounded electrical outlet. the second outlet of the low pressure CO regulator manifold. ! WARNING The dispenser must be properly electrically grounded to avoid serious injury or fatal electrical shock. The power cord has a three-prong grounded plug. If a three-hole grounded electrical outlet is not available, use an approved method to ground the unit. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords. Do not connect multiple electrical devices on the same outlet. A.
  • Page 8: Adjust Water Flow Rate & Syrup/Water Ratio

    Water Level Close syrup shut-off at mounting block for first valve. Remove syrup separator and reinstall nozzle. Replace valve Using a Lancer ratio cup verify water flow rate (5 oz. in 4 cover. sec.). Use a screwdriver to adjust if needed.
  • Page 9: Cleaning And Sanitizing

    CLEANING AND SANITIZING GENERAL INFORMATION Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained. The cleaning procedures provided herein pertain to the Lancer equipment identified by this manual. If other equipment is being cleaned, follow the guidelines established by the manufacturer for that equipment. Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed. ! ATTENTION • Use sanitary gloves when cleaning the unit and observe all applicable safety precautions. • DO NOT use a water jet to clean or sanitize the unit. • DO NOT disconnect water lines when cleaning and sanitizing syrup lines, to avoid contamination. • DO NOT use strong bleaches or detergents; These can discolor and corrode various materials. • DO NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser. • DO NOT use hot water above 140° F (60° C). This can damage the dispenser. • DO NOT spill sanitizing solution on any circuit boards. Insure all sanitizing solution is removed from the system. Cleaning Solution Integrity of Powder Coated Finish Mix a mild, non-abrasive detergent (e.g.
  • Page 10: Every Six Months

    • Clean the ice bin, auger, and ice chute assembly as specified by the section “Cleaning and Monthly Sanitizing Ice Bin, Auger, and Ice Chute” on pages 10-11. • Clean the syrup lines as specified by the section “Cleaning and Sanitizing Syrup Lines - Bag in Box”...
  • Page 11 NOTE 17. Disconnect the solenoid from Ice Chute link by pushing pin through shaft until link is free. (Pin shown in out position) Always remove the ice chute lever before removing the splash plate. Remove or melt out any remaining ice from the ice bin. Disconnect the two (2) lower, horizontal LED light bars and remove from unit.
  • Page 12: Cleaning And Sanitizing Syrup Lines - Bag In Box

    Cleaning and Sanitizing Syrup Lines - Bag in Box Cleaning and Sanitizing Flavor Injector Lines Disconnect syrup lines from BIB’s Disconnect the four (4) flavor injector lines from their bag-in- box containers. Place syrup lines, with BIB connectors, in a bucket of warm water.
  • Page 13: Plumbing Diagram

    PLUMBING DIAGRAM Sensation 44 Unit Plumbing Diagram Sensation 44 Flavor Shot Box Plumbing Diagram...
  • Page 14: Wiring Diagrams

    WIRING DIAGRAMS Wiring Diagram - 115 Volt...
  • Page 15 Wiring Diagram - 220-240 Volt...
  • Page 16 11 SECONDS MATTER 9 SECONDS SW1 SWITCH 1: NOT USED FOR 7 SECONDS MODEL 4900 SW1 SWITCH 2: NOT USED FOR 5 SECONDS MODEL 4900 *= DENOTES DEFAULT LANCER PN: 06-3289/01 NOTE If installing a Scotsman Pellet icemaker, set the auto agitation time to every 60 minutes. ® Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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