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Twin Pour
Operation Manual
Lancer Corporation
Technical Support/Warranty: 800-729-1550
6655 Lancer Blvd.
email: custserv@lancercorp.com
San Antonio, Texas 78219
web: lancercorp.com
®
800-729-1500
Lancer PN: 28-3010/01
FS44
Revision: January 2019
"Lancer" is the registered trademark of Lancer © 2019 by Lancer, all rights reserved.
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Summary of Contents for lancer Twin Pour
- Page 1 Operation Manual Lancer Corporation Technical Support/Warranty: 800-729-1550 6655 Lancer Blvd. email: custserv@lancercorp.com San Antonio, Texas 78219 web: lancercorp.com ® 800-729-1500 Lancer PN: 28-3010/01 FS44 Revision: January 2019 “Lancer” is the registered trademark of Lancer © 2019 by Lancer, all rights reserved.
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Page 2: Table Of Contents
The installation and relocation, if necessary, of this product must be carried out by qualified personnel with up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations. IMPORTANT SAFETY INSTRUCTIONS........3-4 FEATURES OF THE TWIN POUR DISPENSER....16-19 Intended Use.................3 System Settings..............16 Power Warning..............3... -
Page 3: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS ! Intended Use F Power • The dispenser is for indoor use only • Follow all local electrical codes when making connections. • This appliance is intended to be used in commercial applications such as restaurants or similar. •... -
Page 4: Automatic Agitation
! Automatic Agitation • Units are equipped with an automatic agitation system and will activate unexpectedly. • CAUTION: Do not place hands or foreign objects in the ice bin tank. Unplug the dispenser during servicing, cleaning, and sanitizing. • CAUTION: To avoid personal injury, do not attempt to lift the dispenser without assistance. -
Page 5: General Systems Overview
BIB SYSTEM: Is counter-top level? Oetiker Clamp Fittings BIB Rack Can the counter-top support the Water Booster (Lancer PN: weight of the dispenser? (Include BIB Syrup Boxes 82-3401 or MC-163172 the weight of an ice machine plus weight of ice, if necessary) -
Page 6: Installation
Please read this manual before installation and operation of this dispenser. Please see page 24 for troubleshooting or service assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. Always have your model and serial number available when you call. -
Page 7: Installing An Icemaker
Remove the splash plate and drip tray. Route appropriate tubing from the water source to the water inlet at the remote pump deck. If necessary, install water booster (Lancer PN MC-163172) A. Merchandiser B. Splash Plate between water supply and the remote pump deck. - Page 8 Using tubing cutters, cut the water line and install U-fitting 13. Route appropriate tubing from the CO source location to the then route appropriate tubing from the U-fitting to the plain inlet on the unit and connect tubing to inlet. water inlet at the unit.
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Page 9: Connecting To Remote Dispenser
Connecting to Remote Dispenser (if necessary) NOTE NOTE This unit has the ability to supply a remote dispenser See Plumbing Diagrams on the front of the unit or on with chilled water and carbonated water lines. Please page 31 for reference. see the manufacturer’s specifications and instructions for installation of the remote dispenser. -
Page 10: Dispenser Setup
Dispenser Setup Turn on water source. Test the motor operation by pushing both ice chute levers until agitator motor begins to turn. Open the pressure relief valve located on the front of the unit, by flipping up on the valve cap lever. Hold open until If necessary, turn on the left and right screen by pressing water flows from the relief valve then close (flip down) the the screen on/off toggle buttons on the left side of the unit... - Page 11 13. A keypad will appear, enter the designated pin number to 19. Once a steady flow of water is achieved, press the Purge access the service menu. button again to deactivate the modules. 14. For manager’s access to the service menu, repeat steps 11 - 20.
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Page 12: Adding New Brand/Flavor Module
Adding New Brand/Flavor Module NOTE In order to add a new brand or flavor module, the module must first be activated. Each brand has a default water type and ratio already From the Service menu, press the Valve Configuration set when they are selected. The water type and ratio button. -
Page 13: Calibration & Maintenance
CALIBRATION & MAINTENANCE Calibrating Plain/Carbonated Water Modules Access the Service menu (See page 7) and press the Using the keypad, enter a water flow rate value of 1.25 oz/ Maintenance button. sec. Remove the two thumb screws connecting the plastic screen Set the Timer to the ON position and select ounces (oz) as housing to the unit. -
Page 14: Calibrating Brand Syrup Modules
12. To re-attach the screen housing, first align the screen housing with the connection tabs on the unit, then rotate the housing down until the connection tabs engage. NOTE Make sure both of the connection tabs are disengaged in the open position before attempting to re-connect the screen housing. -
Page 15: Calibrating Ambient Flavor Modules
Repeat steps 7 and 8 until the designated volume of 1.00 NOTE ounce is achieved. Make sure both of the connection tabs are disengaged 10. Repeat steps 4 - 9 for the remaining brand syrup modules. in the open position before attempting to re-connect 11. -
Page 16: Features Of The Twin Pour Dispenser
FEATURES OF THE TWIN POUR DISPENSER System Settings From the Service menu, press the System button. Press the Enabled button, below the “Enable Flavor Shots” heading, to have the ability to pour flavor shots from the main screen. Press the Enabled button, below the “Enable Water Dispenses”... -
Page 17: Lighting Features
Lighting Features From the Service menu, press the Lighting button. From this menu, the user can adjust the Nozzle Light when the unit is dispensing and when the unit is not dispensing (Idle). Sold-Out Feature From the Service Menu, press the Sold Out button. To add the Auto Sold Out feature to a specific brand, press and hold one of the Sold Out Sensors and drag them to a Manually adjust specific brands to read Ready, Out, or Auto... -
Page 18: Update Software
Update Software Load the .update file on to any blank USB as shown in the In the “Update from USB” section, press the Software button. image below. Plug the USB into the port on the side of the PCB controller Verify that the correct update is displayed on the screen then box, located in the upper left corner of the front of the unit. -
Page 19: Update Brands/Flavors
Update Brands/Flavors Create a USB drive with the updated .brand file in a folder In the “Update from USB” section, press the Brands button. named “brands” as shown in the image below. NOTE There will be a check mark next to the Brands button if the USB drive has the brand files in the correct place. -
Page 20: Cleaning And Sanitizing
General Information • Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained. -
Page 21: Scheduled Maintenance/Cleaning
Scheduled Maintenance/Cleaning As Needed • Keep exterior surfaces of unit clean using a clean, damp cloth. • Using the cleaning solution, clean top cover and all exterior stainless steel surfaces. • Clean exterior of dispensing valves and ice chute. Daily •... -
Page 22: Cleaning And Sanitizing Ice Bin, Auger, And Ice Chute
Cleaning and Sanitizing Ice Bin, Auger, and Ice Chute NOTE 10. Remove the four (4) screws from the bracket holding the Auger Motor, flavor injector bracket, and LED light bracket. It is recommended to perform this procedure monthly, or more often if desired. Use the cleaning solution described above. -
Page 23: Cleaning And Sanitizing Syrup Lines - Bag In Box
17. Remove Auger by pulling straight out from unit and set aside. 20. Remove the Agitator bar and Hub from the Ice Bin. 21. Repeat Steps 19 - 20 for second Agitator bar. 22. Remove the plastic Ice Shroud by “pinching” in the center and rotating out. -
Page 24: Cleaning And Sanitizing Flavor Injector Lines
Cleaning and Sanitizing Flavor Injector Lines Disconnect the each flavor injector line from their bag-in-box Prepare Sanitizing Solution described on page 18. containers. Place flavor lines into sanitizing solution and activate each Place flavor injector lines, with BIB connectors, in a bucket of line to fill with sanitizer. - Page 25 TROUBLE CAUSE REMEDY Insufficient water flow Insufficient incoming supply pressure. Verify incoming supply water pressure to plain (plain water drinks). water inlet is a minimum of 75 psi (0.516 MPa) Shutoff on mounting block not fully open. and a maximum of 125 psi (0.862 MPa). Foreign debris in water flow control.
- Page 26 TROUBLE CAUSE REMEDY Excessive foaming. No ice in bin. Fill bin with ice and allow coldplate to re-stabilize. Incoming water or syrup temperature too high. Correct prior to dispenser. pressure too high. Adjust CO pressure downward, but not less Water flow rate too high. than 70 psi (0.483 MPa).
- Page 27 Remote Syrup Pump Troubleshooting TROUBLE CAUSE REMEDY BIB pump does not Out of CO , CO not turned on, or low CO Replace CO supply, turn on CO supply, or operate when pressure. adjust CO pressure to 70-80 psi (0.483-0.552 dispensing valve is MPa).
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Page 28: Illustrations And Part Listings
ILLUSTRATIONS AND PART LISTINGS Graphics & Labels Assembly Item Part No. Description 06-2342/01 Electrical Hazard Warning Label 06-3553 Front Graphic Panel 06-3554 Side Graphic Panel 06-4017 Plumbing Diagram Label, FS44 06-3289/01 DIP Switch Legend Label... -
Page 29: Main Unit Assembly
Main Unit Assembly x2 04 Item Part No. Description 82-5207-SP Drip Tray, IBD44 82-3824 LFCV Valve Assembly, Soda 23-1768/01 Cup Rest 82-3823 LFCV Valve Assembly, Syrup 30-12681 Splash Plate, 44” Sensation 82-3821 LFCV Valve Assembly, Syrup Inj. 30-16110 Extended Splash Plate, FS44 82-4507 Solenoid Door Assembly 82-6043... -
Page 30: Electrical Assembly
Electrical Assembly x2 11 x2 05 x3 04 Item Part No. Description 82-6047 Main Control Box Assembly, FS44 82-6048 Side Control Box Assembly, FS44 64-5037/01 Ice Control Board, PCB Assembly 52-4029 PCB Controller Assembly, FS44 52-4038 Power Supply, AC to DC, 24V, 6.5A 52-4039 FS Touch Memory Card 12-0643... -
Page 31: Unit Plumbing Diagram
Unit Plumbing Diagram Unit Wiring Diagram - 115 Volt 18" LED 30" LED 30" LED 115VAC 24VDC LED DRIVER 30" LED 18" LED Valve A Valve A Valve B Valve B 36 LFCV VALVES 24VDC 24VDC CONTROL CONTROL PCB R PCB L RASP PI RASP PI... -
Page 32: Control Pcb Wiring Diagram - 115 Volt
Control PCB Wiring Diagram - 115 Volt KEY SWITCH HARNESS MICRO SD HDMI HDMI MICRO SD Ethernet Ethernet HD MI HD MI IBD PCB IBD PCB CTRL PCB CTRL PCB POWER SUPPLY US B US B CARD Card US B US B 24vdc 24vdc... -
Page 33: Led Lighting Configuration
SW1 SWITCH 1: NOT USED FOR 7 SECONDS MODEL 4900 SW1 SWITCH 2: NOT USED FOR 5 SECONDS MODEL 4900 *= DENOTES DEFAULT LANCER PN: 06-3289/01 NOTE If installing a Scotsman Pellet icemaker, set the auto agitation time to every 60 minutes. ®... - Page 34 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...
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