lancer 9000 series Operation Manual
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lancer 9000 series Operation Manual

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DELTA III DISPENSER SERIES 9000
Operation Manual
PN: 28-0437/05
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0437/05
SEPTEMBER 2011
9000
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

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  • Page 1 PN: 28-0437/05 Lancer Corp. 6655 Lancer Blvd. San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com Manual PN: 28-0437/05 SEPTEMBER 2011 9000 FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product.
  • Page 3 SYRUP TANKS..........................23 REMOVING EXISTING BUILT-IN SYRUP PUMPS............23 INSTALLING REMOTE PUMP OR SYRUP TANKS............23 5. TROUBLESHOOTING......................24-31 6. TROUBLESHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC)....32 CHECKING FOR NORMAL PCB OPERATION..............32 7. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS......................34 REFRIGERATION DECK ASSEMBLY................34-35 STANDARD CABINET ASSEMBLY................36-37...

  • Page 4: Specifications

    DELTA III SPECIFICATIONS DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 25 9/16 inches (649 mm) Empty: 146 pounds (66.2 kg) Min flowing pressure: 20 PSI Depth: 25 7/8 inches (657 mm) Operating: 220 pounds (99.8 kg) (0.138 MPA) Height: 16 7/8 inches (429 mm) Shipping: 160 lbs (72.5 kg) Soda Water: Per carbonator manufacturer recommendations.

  • Page 5: Pre-Intallation Checklist

    PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with carrier.

  • Page 6: Warnings/Cautions

    WARNING/ADVERTENCIA/AVERTISSEMENT The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as restaurants, stores or similar. This unit is not a toy. It should not be used by children or infirm persons without supervision.
  • Page 7 25 PSIG (0.172 MPA). REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1.
  • Page 8 ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ AVERTISSEMENT ÉLECTRIQUE Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections.
  • Page 9 AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/ Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or foreign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift. Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar repentinamente.

  • Page 10: Installation

    A. The dispenser is designed to be installed either permanently installed or placed on a counter using the four (4) inch legs (included in the Lancer kit, PN 82-1704). NOTE: NSF listed units must be sealed to the counter or have four (4) inch legs installed.

  • Page 11: Filling Unit With Water

    FILLING UNIT WITH WATER A. Remove the bonnet from the unit. B. Remove the (yellow) plastic plug (located in the front of the unit’s compressor deck) from the unit’s fill hole. C. Using a funnel or tube, fill the water bath compartment with water until it flows out of the overflow tube into the drip tray.

  • Page 12: Connecting To Water Supply - Carbonated Water Inlet

    CONNECTING TO WATER SUPPLY - CARBONATED WATER INLET NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9. A. Using appropriate tubing and fittings, connect carbonated water supply line to water source. DO NOT CONNECT TO CARBONATOR AT THIS TIME. B. Flush water supply line thoroughly. NOTE: If the water source is above 50 PSIG (0.345 MPA), cut tubing assembly and install Water Regulator Kit (PN 18-0253/02) as shown in kit instruction sheet.

  • Page 13: Connecting Bag-In-Box (Bib) Syrup Supply To Units With Built-In Syrup Pumps

    1.12 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS WITH BUILT-IN SYRUP PUMPS WARNING THE SYRUP INLET TUBE ASSEMBLIES (SHIPPED WITH THE INSTALLATION KIT) ARE EIGHT (8) FEET (2.4 M) LONG. THESE LINES CAN BE EXTENDED UP TO A MAXIMUM OF 12 FEET (3.7 M). THE MAXIMUM HEIGHT OF THE PUMPS ABOVE THE LOWEST BIB PACKAGE SHOULD NOT EXCEED EIGHT (8) FEET (2.4 M).

  • Page 14: Purging The Water And Syrup Systems

    1.18 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV ® A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix. B. To obtain the proper brix, use screwdriver to adjust syrup flow control (see Figure 1).
  • Page 15 1.19 VOLUMETRIC VALVE ADJUSTMENT - CONTINUED B. Programmer Operating Procedures 1. Connecting Remove the ID panel from the front of the valve. Insert the programmer’s 10-pin connector into the ID Panel plug on the front of the circuit board. When properly connected, the programmer will run a self diagnostic test.

  • Page 16: Setting 3-Way Adjustable Back Blocks For Plain Or Carbonated Water

    1.19 VOLUMETRIC VALVE ADJUSTMENT - FUNCTIONS, CONTINUED C. Setting the Ratio/Carbonation 1. Connect the programmer to the Valve. 2. Press the “Read Mem” button. 3. Press the “Ratio +” or the “Ratio -” key until the desired ratio is displayed. 4.

  • Page 17: Cleaning And Sanitizing

    2. CLEANING AND SANITIZING GENERAL INFORMATION Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guide lines. After installation, it is the responsibility of the installer to clean and sanitize the dispenser again. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 18: Scheduled Maintenance

    SCHEDULED MAINTENANCE AS NEEDED Keep exterior surfaces of dispenser (including the drip tray and cup rest) clean using a clean, damp cloth. DAILY A. Remove the nozzle and diffuser from each valve and wash them in warm water. B. Remove the cup rest and wash in warm soapy water. C.

  • Page 19: Valve Cleaning

    5. Connect power and replace cover. Valve is ready for operation. B. VOLUMETRIC VALVE CLEANING AND SANITIZING PROCEDURES NOTE: The Volumetric Valve is an optional valve with the Delta III Dispenser. Refer to the Lancer Operations Manual 28-0301/05 for complete information on the Volumetric Valve.
  • Page 20 B. VOLUMETRIC VALVE CLEANING AND SANITIZING PROCEDURES (CONTINUED) 3. Valve and System Sanitizing The complete valve and dispenser system must be sanitized during initial installation. Follow the manufacturer’s instructions when scheduling and conducting dispenser sanitizing. The valve must be sanitized once every two weeks. The valve may remain on the dispensing tower during the sanitizing process.

  • Page 21: Cleaning And Sanitizing Bag-In-Box (Bib) Systems

    CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS A. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag valve removed from an empty Bag-in-Box package. B. Place end of syrup inlet line, with bag valve attached, in a clean container filled with clean, potable, room temperature water.

  • Page 22: Converting From External Pressurized Syrup Supply To Bib With Built-In Syrup Pumps

    DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF. 3. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS This conversion can be accomplished. Contact Lancer for parts and instructions.

  • Page 23: Converting From Built-In Syrup Pumpt To Remote Pumps Or Syrup Tanks

    4. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS REMOVING EXISTING BUILT-IN SYRUP PUMPS Figure 6 Shutoff open Shutoff closed A. Disconnect the unit from the power supply and remove the bonnet. B. Loosen the valve cover retaining screws and remove the valve covers. C.

  • Page 24: Troubleshooting

    5. TROUBLESHOOTING Refer to the current revision levels of Lancer Operations Manual 28-0027/05 for complete troubleshooting information for LEV® valves and/or Lancer Operations Manual 28-0301/05 for complete troubleshooting information for the Volumetric Valve. TROUBLE CAUSE REMEDY 5.1 Water leakage around nozzle.
  • Page 25 TROUBLE CAUSE REMEDY 5.7 No product dispensed A. Water and syrup shutoffs on mounting A. Open shutoff fully. block not fully open. B. The key switch on an electric valve is B. Turn key switch to ON position. in the OFF position. C.
  • Page 26 TROUBLE CAUSE REMEDY 5.9 Ice bank grew to water inlet line to A. Low water bath level. A. Add water until it flows from overflow carbonatortank. tube. B. Unit not level. B. Level unit and add water. C. Syrup in water bath. C.
  • Page 27 TROUBLE CAUSE REMEDY 5.12 Excessive foaming. A. Incoming water or syrup A. Correct prior to dispenser. Consider temperature too high. larger dispenser or pre-cooler. B. CO2 pressure too high. B. Adjust CO2 pressure downward, but not less than 70 PSI (0.483 MPA). C.
  • Page 28 TROUBLE CAUSE REMEDY 5.16 Compressor does not start (no A. There is a five (5) minute A. Allow for five (5) minute delay to lapse. hum), gas cooler fan does not run, and compressor and condenser fan no ice bank. delay.
  • Page 29 TROUBLE CAUSE REMEDY 5.18 Compressor does not start but A. Inadequate voltage. A. Measure voltage across common and hums. run terminal on compressor. Voltage must not drop below 90% of rated voltage. B. Incorrect wiring. B. Refer to wiring diagram and correct. C.
  • Page 30 TROUBLE CAUSE REMEDY 5.22 Compressor cycles on and off A. PCB malfunctioning A. See Section 6. frequently during the initial pulldown and/or normal operations. B. Defective probe. B. Replace probe. C.Weak overload or pressure switch. C. Have the unit repaired by a qualified service technician.
  • Page 31 TROUBLE CAUSE REMEDY 5.28 BIB pump fails to restart when A. Leak in discharge line or fittings. A. Repair or replace discharge dispensing valve is closed. B. Empty BIB. B. Replace BIB. C. Air leak on inlet line or bag connector. C.

  • Page 32: Troubleshooting The Lancer Electronic Ice Bank Control (Eibc)

    6. TROUBLESHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC) CHECKING FOR NORMAL PCB OPERATION A. Turn dispenser power OFF or insure ICEBANK CARB power has been disconnected from 24 VAC PROBE PROBE dispenser. B. Check 0.5 amp fuse condition (Fig 7).
  • Page 33 NOTES...

  • Page 34: Illustrations, Parts Listings, Wiring Diagrams, And Plumbing Diagrams

    7. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS REFRIGERATION DECK ASSEMBLY...
  • Page 35 REFRIGERATION DECK ASSEMBLY (CONTINED) Item Part No. Description Item Part No. Description 82-2554 Deck Assy, Refrigeration, 20e 13-0066 Cover, Terminal 115V/60Hz 03-0040 Bale Strap 82-2486 Deck Assy, Refrigeration, R 20g 03-0041 Overload Spring (Not Shown) 230V/50Hz 20h 12-0260 Start Capacitor, 220V/60Hz 82-2633 Deck Assy, Refrigeration, (Not Shown)

  • Page 36: Standard Cabinet Assembly

    STANDARD CABINET ASSEMBLY...
  • Page 37 STANDARD CABINET ASSEMBLY (CONTINUED) Item Part No. Description 82-2551 Cabinet Assy 51-5629/02 Wrapper Assy 30-7353/03 Front Support, SS Harness Assy, Valve 52-1214 Harness Assy, 6 Valve, (Requires 6 each; Items 5 & 6) 52-1215 Harness Assy, 5 Valve, (Requires 5 each; Items 5 & 6) Faucet Plate 30-9276 Faucet Plate, 6 Valve...

  • Page 38: Shrouded Cabinet Assembly

    SHROUDED CABINET ASSEMBLY...
  • Page 39 SHROUDED CABINET ASSEMBLY (CONTINUED) Item Part No. Description Item Part No. Description 82-2551 Cabinet Assy 05-1690 Support, Arm, Hinge 51-5629/02 Wrapper Assy 05-1813 Bar, Lift, Support 30-7574/03 Front Support, SS 82-3056 Marquee Assy (Option) Harness Assy, Valve 06-2404 Panel, Plain, 6 Valve 52-1214 Harness Assy, 6 Valve, 06-2414...

  • Page 40: Carbonator, Water/Syrup Line Assemblies

    CARBONATOR, WATER/SYRUP LINE ASSEMBLIES...
  • Page 41 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES (CONTINUED) Item Part No. Description Item Part No. Description R 29 Tube Assy, Syrup #3 82-2676 Carbonator Assy, 60Hz 48-0475/01 Tube Assy, Syrup, Figal/Remote 82-2678 Carbonator Assy, 50Hz (use on 6 Valve Units) Tank Assy, Carbonator 48-0503/01 Tube Assy, Syrup, Figal/Remote 23-1152...

  • Page 42: Carbonator Deck/Pump Bracket Assemblies

    CARBONATOR DECK/PUMP BRACKET ASSEMBLIES DAMPENER ASSEMBLY FOR THE VOLUMETRIC VALVE ONLY...
  • Page 43 CARBONATOR DECK/PUMP BRACKET ASSEMBLIES (CONTINUED) Item Part No. Description 82-2555 Deck Assy, Carbonator, 115V, 60Hz 82-2552 Deck Assy, Carbonator, 220V, 50-60Hz Plate, Carbonator Deck 51-5411 Plate Assy, Carbonator Deck 30-6800 Plate, Carbonator Deck Insulation, Carbonator Deck 50-0328 Insulation, Carbonator Deck 05-0436 Sleeve, Probe 04-0711...

  • Page 44: Control Housing

    CONTROL HOUSING (ALSO SEE SECTION 7.8, WIRING DIAGRAM) Item Part No. Description 52-0900/02 Control Housing, With ON/OFF Switch 52-0903/02 Control Housing, Without Kill Switch 30-5109/02 Control Housing 52-0868/01 Lead Assy, ON/OFF Switch 13-0047 Stand-off 52-1423/01 PCB Assy 52-2027/01 Lead Assy, Probe Ground (Non-Carb Units Only) 52-2061 Lead Assy, EIBC...

  • Page 45: Water Regulator Assembly

    WATER REGULATOR ASSEMBLY Item Part No. Description 18-0253/02 Regulator Assembly, Water 05-0017 Washer, Seal, Flare, Nylon 49-0227 Hose, Regulator Assy 18-0252 Regulator 01-0446 Fitting, Barb 5 R 07-0481/01 Bracket, Regulator 04-0504 Screw, 8 - 18 x .375” AB 01-1429 Nut, 7/18-18, UNS 07-0438 Clamp, Oetiker...

  • Page 46: Wiring Diagram

    WIRING DIAGRAM IMPORTANT 1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS. 2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR. IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY DISCONNECTING POWER.

  • Page 47: Dispenser Disposal

    8. DISPENSER DISPOSAL   To prevent possible harm to the environment from improper disposal, recycle the unit by locating an authorized recycler or contact the retailer where the product was purchased. Comply with local regulations regarding disposal of the refrigerant and insulation.
  • Page 48 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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