Sony MFS-2000-C Installation Manual

Sony MFS-2000-C Installation Manual

Switcher processor
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SWITCHER PROCESSOR PACK
MFS-2000-C
MULTI FORMAT SWITCHER PROCESSOR
MFS-2000
HK-PSU02
MKS-2010
MKS-2110M
MKS-2470
BZS-2000M
INSTALLATION MANUAL
1st Edition (Revised 2)
HK-PSU11
MKS-2015
MKS-2420M
BZS-2440M
MKS-2017
MKS-2440
BZS-2470M

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Table of Contents

Troubleshooting

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Summary of Contents for Sony MFS-2000-C

  • Page 1 SWITCHER PROCESSOR PACK MFS-2000-C MULTI FORMAT SWITCHER PROCESSOR MFS-2000 HK-PSU02 HK-PSU11 MKS-2010 MKS-2015 MKS-2017 MKS-2110M MKS-2420M MKS-2440 MKS-2470 BZS-2000M BZS-2440M BZS-2470M INSTALLATION MANUAL 1st Edition (Revised 2)
  • Page 2 ! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
  • Page 3 Attention-when the product is installed in Rack: For MKS-2010/2015/2017 1. Prevention against overloading of branch circuit WARNING When this product is installed in a rack and is This unit has no power switch. supplied power from an outlet on the rack, please When installing the unit, incorporate a readily make sure that the rack does not overload the supply accessible disconnect device in the fixed wiring, or...
  • Page 5: Table Of Contents

    Table of Contents Manual Structure Purpose of this manual ....................3 Related manuals ......................3 Trademarks ........................ 3 Contents ........................4 1. Preparation for Installation 1-1. Operating Environment ................1-1 1-2. Power Supply ....................1-1 1-2-1. Power Specifications ..............1-1 1-2-2.
  • Page 6 4. Connection 4-1. Matching Connectors and Cables ..............4-1 4-2. Input/Output Signals of Connectors ............4-2 4-3. System Connection ..................4-5 4-4. Setup ......................4-6 5. Service Overview 5-1. Troubleshooting ..................5-1 5-1-1. Processor ..................5-1 5-1-2. Control Panel ................5-2 5-2.
  • Page 7: Manual Structure

    Manual Structure Purpose of this manual This manual is the installation manual of Switcher Processor Pack MFS-2000-C and its optional boards and units. This manual is intended for use by trained system and service engineers, and describes the information on installing the MFS-2000-C system.
  • Page 8: Contents

    Contents This manual is organized by following sections. Section 1 Preparation for Installation Describes the circumstance of use and power of the processor and control panel. Section 2 Installation of the Processor Describes the processor’s installation information (removal/installation of the front panel, the installation of the options, the rack mounting, the settings of the on-board switch and the function of LED).
  • Page 9: Preparation For Installation

    Section 1 Preparation for Installation 1-1. Operating Environment 1-2. Power Supply +5 dC to +40 dC Operating guaranteed temperature : Performance guaranteed temperature : +10 dC to +35 dC There is no power switch on the control panel. Operating humidity : 10 % to 90 % Set the dedicated breaker.
  • Page 10: Recommended Power Cord

    1-2-2. Recommended Power Cord Neither the processor nor control panel come with a power cord. To get a power cord, please contact your local Sony Sales Office/Service Center. . Use the approved Power Cord (3-core mains lead)/ Appliance Connector/Plug with earthing-contacts that conforms to the safety regulations of each country if applicable.
  • Page 11: Installation Of The Processor

    Section 2 Installation of the Processor 2-1. External Dimensions Unit : mm MFS-2000 IM...
  • Page 12: Removing/Reinstalling Front Panel

    2-3. Installing the Options 2-2. Removing/Reinstalling Front Panel The MFS-2000-C is shipped from the factory with the Removal necessary option boards (refer to the following table) 1. Turn off the main powers of the processor and discon- already installed in accordance with the specified system nect the AC power cords from the wall outlet.
  • Page 13: Installing Plug-In Boards

    2-3-1. Installing Plug-in Boards 4. While holding the eject levers open, insert the plug-in board into the board guide rails. Each plug-in board is allocated to a specific slot into which Option model name Board name Installation slot they must be installed. Check that the respective plug-in (front side) boards are installed in their respective slots.
  • Page 14: Installing Connector Board

    2-3-3. Installing HK-PSU02 2-3-2. Installing Connector Board The HK-PSU02 is used in the processor. 1. Remove the two screws and remove the blank panel. . To install the connector board into the slot in which Before installing an HK-PSU02 in processor, set the the other board is installed already, loosen the two POWER switch of the HK-PSU02 to the “O”...
  • Page 15: Installing Mks-2420M

    2-3-5. Installing MKS-2420M 2. Connect the CC-95 board to the connector (CN1) on the MY-112 board. MKS-2420M is used while being mounted on MKS-2440 (the MY-112 board). Install the CC-95 board carefully to prevent the mounted parts on the backside of the CC-95 board Store the removed blank panel in a safe place.
  • Page 16: Rack Mounting The Processor

    2-4. Rack Mounting the Processor Rack mounting procedure This section describes the rack mounting procedure using The processor installs in a 19-inch standard rack. the RMM-10 rack mount kit. To mount the processor in a rack, use the specified rack mount kit and follow the procedure described below.
  • Page 17 3. Loosen the screws on the rear of the right and left 5. Tighten the screws (B4 x 6 : two screws each on the adaptors and adjust the length of the adaptor according right and left) for adjusting the length of the adaptor to the depth of the rack.
  • Page 18: Description Of On-Board Switches And Leds

    2-5. Description of On-board Switches and LEDs The number shown in the parentheses ( ) indicates the address on the circuit board. 1. CA-54 board A B C D E F G 1 S403 S500 SIO-26 S300 S402 D202 S401 D201 D200 D409...
  • Page 19 <LED> D4 (A-1) : + + + + + 3.3 V D1001 (A-2) : COM1 100 status LED +3.3 V power supply status indication. COM CPU-1 Ethernet communication speed status indication. Lit when the +3.3 V power is supplied. Lit : 100 Mb/s Not lit : 10 Mb/s D5 (A-2) : + + + + + 12 V...
  • Page 20 S104 (A-4) : Monitor reset switch for the main D13 (A-1) : + + + + + 2.5 V Indicates the status of the +2.5 V power that is generated Used for maintenance purpose. Pressing this switch resets by the VCC (CORE) and supplied to the CPU-DR module. the system while maintaining this unit through the main Lit while the specified power is turned on.
  • Page 21 D15, D16, D17, D18 (A-3, A-4, A-5) : STATUS1 to <LED on the SG-272 board> STATUS4 LED D100 (B-1) : REF OK status LED Used for maintenance purpose. Lit while V sync of the reference input is detected. All LEDs are not lit in normal operation. D101 (B-1) : REF EXT status LED <Switch on the CPU-DT module>...
  • Page 22 . CA-54CFB board S403 TP1301 S402 S401 D409 D1303 D410 D1002 D601 D602 D1001 CPU-DK D1201 D704 Module D701 D1202 (COM CPU-1) S102 MAIN CPU S103 Module S101 ND101 S902 ND102 S1102 CPU-DK ND901 Module ND902 ND1101 (COM CPU-2) ND1102 S104 DIF-130 S901...
  • Page 23 <LED> D4 (A-1) : + + + + + 3.3 V D1001 (A-2) : COM1 100 status LED +3.3 V power supply status indication. COM CPU-1 Ethernet communication speed status Lit when the +3.3 V power is supplied. indication. Lit : 100 Mb/s D5 (A-2) : + + + + + 12 V Not lit : 10 Mb/s...
  • Page 24 S103 (A-2) : Unit ID setting switch for LAN <LED on the CPU-DR module> : Main CPU Sets the unit ID for connecting LAN. Do not change the Refer to <LED on the CPU-DR module> in “1. CA-54 setting. board”. Factory setting : Bit 1 : ON <Switch on the CPU-DR module>...
  • Page 25 <LED on the DIF-130 board> : PC card D1 (A-1) : DETECT A Lit when a compact flash is inserted correctly into socket D2 (A-1) : DETECT B Lit when a compact flash is inserted correctly into socket D3 (A-1) : + + + + + 3.3 V +3.3 V power supply status indication.
  • Page 26 3. DVP-30 board D504 D501 D502 D505 D503 D506 ND1201 MAIN CPU ND1202 Module S901 S1201 D1204 D1203 D1202 D1201 D703 D702 D701 ND1101 ND1102 S801 S1101 D1104 D1103 MAIN CPU D1102 D1101 Module D1004 D1002 D1003 D1001 * * * * * : The CPU-DR module or CPU-DT module is used in the Main CPU module. CPU-DR Module CPU-DT Module A side/Component side...
  • Page 27 D505 (A-2) : + + + + + 2.5 V-2 D1201 (A-4) : DGB 7 B status LED +2.5 V-2 power supply status indication. Used for design purpose. Lit when +2.5 V-2 power is supplied. D1202 (A-4) : DGB 6 B status LED D506 (A-3) : + + + + + 1.5 V-2 Used for design purpose.
  • Page 28 4. MIX-48 board D410 D409 D308 D204 D208 D304 S401 S2702 D3704 D3702 D3705 D3703 D3701 MAIN CPU Module IF-937 * * * * * : The CPU-DR module or CPU-DT module is used in the Main CPU module. CPU-DR Module CPU-DT Module A side/Component side 2-18...
  • Page 29 <LED> <Switch> D204, D208, D304 (A-3) : + + + + + 1.5 V-1 to 3 S401 (A-5) : MIX-CPU reset switch +1.5 V-1 to 3 power supply status indication. Pressing this switch initializes the CPU on the MIX-48 board. Lit when the +1.5 V-1 to 3 power is supplied each.
  • Page 30 5. MY-112 board IF-937 D410 D409 D304 IF-937 D308 MAIN CPU D204 Module D208 D3501 D3801 D3802 S401 S3601 D2603 D2604 D2605 D2601 D3602 (CC-95) * * * * * : The CPU-DR module or CPU-DT module is used in the Main CPU module. CPU-DR Module CPU-DT Module A side/Component side...
  • Page 31 <LED> <Switch> D204, D208 (A-3) : + + + + + 1.5 V-1, 2 S401 (A-5) : MY-CPU reset switch +1.5 V power supply status indication. Pressing this switch initializes the CPU on the MY-112 Lit when the +1.5 V-1 and 2 power is supplied respectively. board.
  • Page 32 6. XPT-24 board D801 SL1102 SL1100 SL1101 S1701 S1601 D1701 D1405 D1404 D1403 D1402 D1401 CPU-DK IF-937 Module (COM CPU) A side/Component side <LED> D1401 (A-10) : CONFIG. ERROR status LED D7 (A-4) : + + + + + 1.5 V Indicates the configuration error of the FPGA.
  • Page 33 <Switch> S1601 (A-9) : MONITOR reset switch Used for maintenance purpose. This is a reset switch used in maintaining through the terminal pin (CN1602). S1701 (A-9) : XPT-CPU reset switch Pressing this switch initializes the CPU on the XPT-24 board. <Slit land>...
  • Page 35: Installation Of The Control Panel

    Section 3 Installation of the Control Panel 3-1. Installation Space 3-1-1. External Dimensions Control panel MKS-2010 MENU BVLD TRAIL SHDW EDGE CROP BORD SOFT FILE LIGHT DIAG /WIPE SAFE EDIT SNAP TITLE SHOT STORE MACRO AUTO START POST ATTCH DEV1 DEV2 PLAY STOP...
  • Page 36 Control panel MKS-2015 WIPE MENU BVLD TRAIL SHDW EDGE CROP BORD SOFT FILE LIGHT DIAG /WIPE SAFE EDIT SNAP TITLE SHOT STORE MACRO AUTO EDIT XP/KY AUX1 AUX2 AUX3 AUX4 UTIL SHIFT HOLD BANK TRANS TRNS DISS RATE FRAME KEY1 KEY2 DSK1 DSK2...
  • Page 37 Control panel MKS-2017 WIPE MENU BVLD TRAIL SHDW EDGE CROP BORD SOFT FILE LIGHT DIAG /WIPE SAFE EDIT SNAP TITLE SHOT STORE MACRO AUTO EDIT XP/KY AUX1 AUX2 AUX3 AUX4 UTIL SHIFT HOLD BANK TRANS TRNS DISS RATE FRAME KEY1 KEY2 DSK1 DSK2...
  • Page 38: Installation Space

    3-1-2. Installation Space When the control panel is recessed into a control console or similar, make holes as shown below into the control console with the following dimensions. Control panel MKS-2010 120 or more 6-M5 (35) 30 or more 30 or more Unit : mm MFS-2000 IM...
  • Page 39 Control panel MKS-2015 120 or more 8-M5 (35) 30 or more 30 or more Unit : mm MFS-2000 IM...
  • Page 40 Control panel MKS-2017 120 or more (465.6) 8-M5 (35) 30 or more Unit : mm MFS-2000 IM...
  • Page 41: Removing/Reinstalling Front Panel

    3-2. Removing/Reinstalling Front Panel When removing/reinstalling the front panel, be sure to unplug the power cord, and confirm that the power is off. Removal 1. Remove the two screws and remove the front panel. B3 x 5 Front panel (This illustration shows MKS-2010.) Reinstallation 1.
  • Page 42: Installing The Options

    3-3. Installing the Options 2. Turn the release lever counterclockwise. The following option is available for the control panel. Options for the control panel Model name HK-PSU11 POWER SUPPLY UNIT 3-3-1. Installing HK-PSU11 The HK-PSU11 is used in the control panel. Before installing the HK-PSU11, be sure to unplug the power cord, and confirm that the power is off.
  • Page 43 4. Insert the HK-PSU11 securely along the guides. Removal HK-PSU11 1. Remove the screw which secures the release lever. 2. Turn the release lever in either of the following Guide direction. To remove the HK-PSU11 on slot A : 2 Guide To remove the HK-PSU11 on slot B : 3 3.
  • Page 44: Description Of On-Board Switches And Leds

    3-4. Description of On-board Switches and LEDs The number shown in the parentheses ( ) indicates the address on the circuit board. FP-141 board D107 D106 D105 D104 D115 D114 D113 D112 D123 D122 D121 D120 D131 D130 D103 D102 D101 D100 D111 D110...
  • Page 45: Installing On The Control Console

    3-5. Installing on the Control Console <Switch> S100 (B-1) : MAIN RESET switch Reset switch for the entire this control panel. 3-5-1. MKS-2010 S101 (B-1) : C0-RESET switch Independent reset switch for the CTRL LAN control IC. Be sure to install the control panel on the control console by more than two persons.
  • Page 46 3. Install the rack angle assembly (L) and the rack angle 5. Install the control panel on the control console with the supplied six screws (B5 x 8). assembly (R) on the control panel using the supplied six screws (B4 x 14). Control panel Rack angle assembly (L) B5 x 8...
  • Page 47: Mks-2015/2017

    3-5-2. MKS-2015/2017 4. Install the control panel on the control console with the supplied six screws (B5 x 8). Control panel Be sure to install the control panel on the control console by more than two persons. Installing it by one person may B5 x 8 cause backache.
  • Page 49: Connection

    4-1. Matching Connectors and Cables Use the following connectors, cables or equivalents when connecting cables to the unit. Model name Panel indication Connector name Matching connector and cable Name Sony part No. BNC, 75 Z MFS-2000 REF IN Belden 8281 coaxial REF OUT cable...
  • Page 50: Input/Output Signals Of Connectors

    4-2. Input/Output Signals of Connectors GPI : (D-sub 25-pin, Female) INPUT x 8, TTL The input/output signals of the connectors at the rear panel OUTPUT x 4, relay contacts 30 V 0.1 A (resistive load) OUTPUT x 4, open collector, 30 V rated voltage are as follows.
  • Page 51 TALLY : (D-sub 25-pin, Female) FM DEVICE : IEEE1394 (6-pin) OUTPUT x 4, relay contacts 30 V 0.1 A (resistive load) OUTPUT x 4, open collector, 30 V rated voltage _ EXT VIEW _ Pin No. Signal name Function Cable power (No use) _ EXT VIEW _ Cable ground Pin No.
  • Page 52 EXT DISPLAY : (High-density D-sub 15-pin, analog DEVICE : USB Type A RGB, Female) to External Display Pin No. Signal name Function USB Vcc USB_ _ EXT VIEW _ USB+ Ground Pin No. Signal name Function Video red GREEN Video green BLUE Video blue No connection...
  • Page 53: System Connection

    4-3. System Connection Ethernet switch Ethernet switch DATA CTRL Reference video signal MFS-2000 Multi Format Switcher Processor CTRL DATA CTRL MKS-2010/2015/ 2017 Control Panel REF OUT DATA CTRL TERMINAL TALLY EDITOR REF IN DATA CTRL SERIAL TALLY AC IN AC IN EDITOR EXT DISPLAY DATA...
  • Page 54: Setup

    4-4. Setup Settings such as the signal format setting and output signal assignment are required before using the MFS-2000-C system. Refer to the User’s Guide for details. MFS-2000 IM...
  • Page 55: Service Overview

    Are the standard boards into the specified slots. switches among A, B, and C switches among A, B, and C installed into the specified (Refer to MFS-2000-C slots? of the processor turned ON? of the processor to ON. Maintenance Manual.)
  • Page 56: Control Panel

    5-1-2. Control Panel LEDs and other indicators do not light. The main power cannot be turned on. LEDs and other indicators do not light. (Indicator does not light green.) Check the previously The main power of the described diagram control panel cannot be turned on. Is the power of the control panel “The main power of turned on?
  • Page 57: Periodic Inspection And Maintenance

    This may have an Cleaning of the fan every month is recommended. adverse effect on performance and the life of the machine. Contact your local Sony Sales Office/Service Center for Cleaning of the fan every month is recommended. information on cleaning the fan.
  • Page 58: Data Backup Capacitor

    5-3. Data Backup Capacitor A large capacitor is installed on the CA-54/CA-54CFB board in order to retain the data such as the resume data, snapshots, and effects in the MFS-2000 series machine. Leave the main power of the MFS-2000 series turned on for two hours or longer in order to charge this capacitor.
  • Page 59 The material contained in this manual consists of information that is the property of Sony Corporation. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.
  • Page 60 Printed in Japan Sony Corporation MFS-2000-C (SY) E 2005. 8 16 3-838-833-03 ©2004...

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