Danfoss VLT FC 100 Series Manual
Danfoss VLT FC 100 Series Manual

Danfoss VLT FC 100 Series Manual

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Summary of Contents for Danfoss VLT FC 100 Series

  • Page 1: Table Of Contents

    DeviceNet Object Classes Danfoss Object Classes Reading/Writing to Parameters with Index 6. Parameters Parameter List Data Types Supported 7. Application Examples Example: Working with Instance 101/151 Process 8. Troubleshooting Troubleshooting Index MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 2 Contents FC 100/ 200/ 300 DeviceNet Contents | Illustration Illustration 1.1: Illustration 2.1: MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 3: Mg.33.D3.02 - Vlt ® Is A Registered Danfoss Trademark

    FC 100/ 200/ 300 DeviceNet Contents Contents | Table Table 8.1: LED: Module Status (MS) Table 8.2: LED: Network Status (NS) MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 4 1. Introduction FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 5: Introduction

    Danfoss A/S reserves the right to revise this publication at any time and to make changes in its contents without prior notice or any obligation to notify previous users of such revisions or changes.
  • Page 6: Safety Note

    1.2.4. Warning Touching the electrical parts may be fatal - even after the equipment has been dis- connected from mains. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 7 Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Please refer to the relevant Operating Instructions for further safety guidelines. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 8 DeviceNet defines device profiles for devices belonging to specific classes. For other devices, a custom class must be defined in order to make it DeviceNet compatible. This further enhances the interchangeability and interoperability of the network. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 9: Assumptions

    Illustration 1.1: Topology 1.5. Assumptions These operating instructions assume that you are using a Danfoss FC 100, 200 or 300 frequency converter with DeviceNet. It is also assumed that as master you are using a PLC or PC equipped with a serial communication card supporting all the DeviceNet communication services required by your application.
  • Page 10 VLT AutomationDrive FC 300 MCT 10 Software Dialogue MG.33.EX.YY PROFIBUS DP V1 Design Guide MG.90.EX.YY X = Revision number Y = Language code www.danfoss.com/drives Please also refer to for frequently asked questions and additional infor- mation. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 11: Abbreviations

    Peripheral Input Word Programmable Logic Control Parameter Number Parameter-Process Data Object Peripheral Output Word SINT Signed Integer Status Word Variable Speed Drive UDINT Unsigned Double Integer UNIT Unsigned Integer USINT Unsigned Short Integer MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 12 2. How to Install FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 13: How To Install

    The cable used should be according to ODVA specifications. Be aware that the ODVA “Flat Cable” is an unscreened cable type, and is not suited for use with frequency converters. Illustration 2.1: ODVA “Thin Cable” cross sec- tion MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 14 If the DeviceNet cable has to cross a motor and brake resistor cable they must cross each other at an angle of 90 degrees. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 15 2. How to Install 2.1.4. Connection of the Cable Screen Danfoss recommends connection of the screen of the DeviceNet cable to ground at both ends of the cable at every DeviceNet station (see Danfoss recommendation for further details). Low im- pedance ground connection of the screen is very important, also at high frequencies.
  • Page 16 The DeviceNet option is powered via the internal power supply in the drive. The network voltage (+24 V) is detected only to determine if the bus is energized or not, thus the current draw from the network is negligible. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 17: Installation Of Option In The Frequency

    If an option is installed after initial power-up the frequency converter will be tripped and Option Change display: Alarm 67 MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 18 3. How to Configure the System FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 19: How To Configure The System

    The address can be set via the DeviceNet object class code 0x03 attribute 1 command if the hardware switch is set to 63 (factory setting). A new address becomes effective immediately after the class code 0x03, Instance 1, Attribute 1 command. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 20 The baud rate can be set via the DeviceNet object class code 0x03 attribute 2 command, if the hardware switches 1 and 2 are set to ON (factory setting). A new baud rate becomes effective immediately after the class code 0x03 attribute 2 command. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 21: Configure The Master

    (Electronic Data Sheet) files simplify the setting up of most of the DeviceNet configurable param- eters. Danfoss provides a generic English EDS file covering all voltage and power sizes, for off- line configuration. The EDS file can be downloaded from http://www.danfoss.com/drives.
  • Page 22 4. How to Control the Frequency Converter FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 23: How To Control The Frequency Converter

    STW MAV sponse to the master. The master can control and monitor the frequency converter by poll- ing the DeviceNet or Danfoss objects (I/O In- stances). 4.1.2. Change of State, COS This an event-controlled operation mode used to minimize network traffic. Messages are trans- mitted only if a defined state or value has changed.
  • Page 24 In the event of COS connection, the Explicit Package Rate is identical with the Heartbeat Interval mentioned above. This timer is used both as transmission trigger and inactivity watchdog, depending upon whether the connection is producer or consumer. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 25: I/O Assembly Instances

    I/O Instance 101/151 in par. 10-10 . This will change the I/O size to four words in the input and output area. This selection uses the Danfoss-specific profile for the Control word and Status word as well for the Main Reference Value/Main Actual Value.
  • Page 26 4. How to Control the Frequency Converter FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 27: Odva Control Profile

    Bit 4 has no function. Bit 5, Net Control: Bit 5 = "0" means that the drive is controlled from the standard inputs. Bit 5 = "1" means that DeviceNet controls the drive. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 28 Bit 6 = "1" Reference is from DeviceNet. Please note that changes will affect parameters 3-15 to 3-17 Reference source X. Bus Speed Reference Value under Instances 20/70 and For the Speed reference, see section 21/71 MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 29 Bit 5, Control from net: Bit 5 = "0" means that the drive is controlled from the standard inputs. Bit 5 = "1" means that DeviceNet has control (start, stop, reverse) of the drive. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 30 Start up Not ready Ready Enabled Stopping Fault stop Faulted Actual Output Speed under Instances For more detail of the actual output speed, see the section 20/70 and 21/71 MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 31 Negative figures are formed by means of 2’s complement. The actual speed value has the following format: -32767 (8000 Hex) [RPM] -> +32767 [RPM] (7FFF Hex) [RPM] MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 32: Danfoss Fc Control Profile

    4. How to Control the Frequency Converter FC 100/ 200/ 300 DeviceNet 4.5. Danfoss FC Control Profile 4.5.1. Control Word under Instances 100/150 and 101/151 To select FC protocol in the control word, par. 8-10 Control Word Profile must be set to FC protocol [0].
  • Page 33 Bit 07 = ’1’ causes the reset of a trip. Reset is activated on the leading edge of the signal, i.e. when changing from logic ’0’ to logic ’1’. Bit 08, Jog: Jog Speed Bit 08 = ’1’ causes the output frequency to be determined by par. 3-19 MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 34 Bits 13/14 gate with the corresponding function on the digital inputs. Bit 15 Reverse: Bit 15 = ’0’ causes no reversing. Bit 15 = ’1’ causes reversing. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 35 Bit 06 = ’0’ means that the frequency converter is not in fault mode. Bit 06 = “1” means that the frequency converter is tripped, and locked. Bit 07, No warning/warning: Bit 07 = ’0’ means that there are no warnings. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 36 Bit 15 = ’0’ means that the timers for motor thermal protection and VLT thermal protection, re- spectively, have not exceeded 100%. Bit 15 = ’1’ means that one of the timers has exceeded 100%. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 37 2’s com- plement. The actual output frequency has the following format: -32767 -> + 32767. -16384 (C000 Hex) corresponds to -100%, and 16384 (4000 Hex) corresponds to 100%. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 38 5. How to Access the Parameters FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 39: How To Access The Parameters

    Parameter Object Class ID 2Bh Acknowledge Handler Object The following DeviceNet Vendor Specific Objects are also available: Class ID 100d to 119d Danfoss Classes. The above Object classes are described in the following sections: DeviceNet Object Classes Danfoss Object Classes 5.3.
  • Page 40 MAC ID BOOL node Switch dress switch has changed changed since the last power- up/reset Baud rate BOOL The baud rate switched switch from last changed since power up the last power- MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 41 DeviceNet AC/DC Profile Instance 21/71 2 Words Danfoss specific, no PCD Instance 100/150 Words 4 Words Danfoss specific, 2 PCD Words Instance 101/151 2 Words Danfoss specific, no PCD Instance 100/150 Words 4 Words Danfoss specific, 2 PCD Words Instance 101/151 5.3.7.
  • Page 42 Connection ob- tion Path ject Production UINT Defines minimum time between new data pro- Inhibit ductin. This attribute is required for I/O Client Time connection. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 43 Connection ob- tion Path ject Production UINT Defines minimum time between new data pro- Inhibit ductin. This attribute is required for I/O Client Time connection. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 44 5.3.11. Class ID 0F4 Parameter Object This object is an interface to the parameters of the drive. It identifies configurable parameters and supplies their description, including min. and max. values and a descriptive text. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 45 UINT Parameter instance of base source Full Offset link UINT Parameter instance of offset source Full Decimal preci- USINT Specifies parameter value format sion = Same data type as the parameter. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 46 This Object defines 14 parameter groups for all FC 100, 200 and 300 parameters. One Class instance exists for each parameter group. A read out of an instance will contain the name of the current parameter group. Group In- Name (max. 16 characters) stance MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 47 Drive dependent Elec. frequency rating (from motor 1-23 frequen- nameplate) Get/set Pole UINT Drive dependent Number of poles in the motor 1-39 count Get/set Base UNIT 100-60000 Drive dependent Nominal motor speed (from motor 1-25 speed nameplate) MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 48 1 = Ignore (Warning Optional) 2 = Danfoss specific The ODVA drive profile selected in par. 10-10 Process Data Type Selection is avail- able only when Instances 20/70 or 21/71 are selected. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 49 (best approximation) Get/Set Speed Ref Speed Scale Speed reference RPM/2 Get/Set Speed Scale SINT -128-127 Speed scaling factor Ref from Net Bool 0 = Local speed reference 1 = DeviceNet speed reference MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 50: Danfoss Object Classes

    RetryLimit_Reache event. Get/Set UINT Connection instance ID 5.4. Danfoss Object Classes Danfoss Classes Use the Danfoss classes for read and write of Parameter range Class all FC 100, 200 or 300 parameter values. For Parameter 0-00 - 0-99 Class 100...
  • Page 51: Reading/Writing To Parameters With Index

    The next step is to write the data (in this ex- ample 16-10) to par. 10-12. Class Instance Attribute Value 110 Dec 1 Dec 112 Dec 1610 Dec 6E Hex 1 Hex 70 Hex 64A Hex MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 52 6. Parameters FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 53: Parameters

    8-04 Control Word Time-out Function will then be carried out. The time-out counter is triggered by a valid control word. 8-04 Control Word Timeout Function Option: Function: Freeze Output Stop MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 54 8-06 toggles. Then the frequency converter resumes its original set-up. Resume set-up Resumes the set-up active prior to the time-out. 8-06 Reset Control Word Timeout Option: Function: Do not reset MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 55 8-51 Quick Stop Select Option: Function: Digital input Logic AND Logic OR Select control of the Quick Stop function via the terminals (dig- ital input) and/or via the bus. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 56 Select control of the frequency converter reverse function via the terminals (digital input) and/or via the fieldbus. Select [1], to activate the Reverse command via the serial communication port or fieldbus option. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 57 Activates the Preset Reference selection via the fieldbus/serial communication port OR via one of the digital inputs. Control Site Digital and This parameter is active only when par. 8-01 is set to [0] control word MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 58 Selection of station address. Every station connected to the same DeviceNet network must have an unambiguous address. 10-05 Readout Transmit Error Counter Range: Function: [0 - 255] View the number of CAN control transmission errors since the last power-up. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 59 When par. 8-10 is set to [5] , par. 10-10 options [2] and [3] are available. Instances 100/150 and 101/151 are Danfoss-specific. Instances 20/70 and 21/71 are ODVA-specific AC Drive profiles. For guidelines in telegram selection, please refer to the Device- Net Operating Instructions.
  • Page 60 101/151. Elements [2] and [3] of this array can be selected. Elements [0] and [1] of the array are fixed. 10-12 Process Data Config Read Option: Function: None 16-00 Control Word 16-01 Reference [Unit] 16-02 Reference % 16-03 Status Word (Fixed) MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 61 16-60 Digital Input 16-61 Terminal Switch Setting 16-62 Analog Input 16-63 Terminal Switch Setting 16-64 Analog Input 16-65 Analog Output 42 [mA] 16-66 Digital Output [bin] 16-67 Freq. Input #29 [Hz] MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 62 34-29 PCD 9 Read from MCO 34-30 PCD 10 Read from MCO 34-40 Digital Inputs 34-41 Digital Outputs 34-50 Actual Position 34-51 Commanded Position 34-52 Actual Master Position 34-53 Slave Index Po- sition MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 63 10-14 Net Reference Read only from LCP. Select the reference source in Instance 21/71 and 20/70. Enables reference via analog/digital inputs. Enables reference via the fieldbus. 10-15 Net Control Read only from LCP. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 64 The store function is inactive. Store edit set-up: All parameter values in the set-up selected will be stored in the non-volatile memory. The value returns to when all values have been stored. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 65 View the alarm word sent via the serial communication port in hex code. 16-92 Warning Word Range: Function: [0 - FFFFFFFF] View the warning word sent via the serial communication port in hex code. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 66: Parameter List

    Store Data Values Off [0] [0 - 2] 10-32 DeviceNet Revision 10-33 Store Always Off [0] [0 - 1] 16-90 Alarm Word 0 - FFFF 16-92 Warning Word 0 - FFFF MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 67: Data Types Supported

    6.3.2. Conversion Index This number refers to a conversion figure used Conversion Conversion when writing or reading to parameters. index factor 1/60 1000000 100000 10000 1000 0.01 0.001 0.0001 0.00001 0.000001 MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 68 7. Application Examples FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 69: Application Examples

    19 are set to high. For safety reasons the frequency converter will stop the motor if the DeviceNet cable is broken, the master has a system failure, or the PLC is in stop mode. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 70 7.1.1. Example of PLC Programming In this example Instance 101/151 is placed in the following Input/Output address: Input ad- 0.0-0.15 0.16-0.31 1.0-1.15 1.16-1.31 dress Set-up Status Motor tor- Digital in- word MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 71 FC 100/ 200/ 300 DeviceNet 7. Application Examples Output ad- 0.0-0.15 0.16-0.31 1.0-1.15 1.16-1.31 dress Set-up Control Reference Not used Not used word MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 72 8. Troubleshooting FC 100/ 200/ 300 DeviceNet MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 73: Troubleshooting

    Minor fault Recoverable fault. Unrecoverable Unrecoverable fault, may need replacing. fault Self test The DeviceNet option is in Self-test Green mode. Table 8.1: LED: Module Status (MS) MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 74: Table 8.2: Led: Network Status (Ns)

    The DeviceNet option is on-line and con- Green nected nected to a master. Connection time- One or more I/O connections are in time- out state. Critical link fail- Table 8.2: LED: Network Status (NS) MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 75 Check 2: Is the 24V network voltage applied? Check 3: Is the correct EDS file installed? Download the correct EDS file from http://www.danfoss.com/drives. Check 4: Is the bus connection terminated at both ends? If not, terminate the bus connection with termination resistors at the initial and final nodes, as shown in the following diagram.
  • Page 76 FC 100/ 200/ 300 DeviceNet 8.1.3. Drive Will Not Respond to Control Signals - Danfoss Control Word profile (instances 100/150 and 101/151) Check 1: Is the Control word valid? If bit 10=0 in the Control word, then the frequency converter will not accept the Control word, because the default setting is bit 10=1.
  • Page 77 8-56 Select Digital input [0] is selected, the terminals Par. 8-55/56 setting: Digital input [0] will control the set-up and preset reference Terminal 00/01, Function 13/14 functions. Preset ref., Set-up no. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 78 Preset ref., Set-up no. Logic OR [3] is selected, activation of one Par. 8-55/56 setting: Logic OR [3] signal will activate the function. Terminal 00/01, Function 13/14 Preset ref., Set-up no. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 79 Mains failure Major Recoverable 02000000 1.8 V supply fault Major Unrecoverable 04000000 Brake resistor short circuit Major Recoverable 08000000 Brake chopper fault Major Recoverable 10000000 Unused 20000000 Unused 40000000 Unused 80000000 Unused MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 80 An alarm word is always an action parameter. Bit status FALSE [0] means no alarm, while bit status TRUE [1] means alarm. MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 81: Index

    Installation Of Option In The Frequency Converter Led Status Leds Mac Id, 10-02 Net Control 10-15 Net Reference 10-14 Network Power Consumption No Communication With The Drive Object And Data Types Supported Odva Control Profile Odva Recommendation MG.33.D3.02 - VLT ® is a registered Danfoss trademark...
  • Page 82 Quick Stop Select Reset Control Word Timeout Safety Note Setting The Devicenet Address Setting The Devicenet Baud Rate Start Select, 8-53 Topology Vlt Parameters Warning Parameter 10-13 Warning Word Warning Word, 16-92 Warnings MG.33.D3.02 - VLT ® is a registered Danfoss trademark...

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