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Danfoss FC 100 Instruction Manual

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VLT
®
HVAC DRIVE High Power
Instruction Manual
Contents
How to Read this Instruction Manual
®
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Summary of Contents for Danfoss FC 100

  • Page 1: Table Of Contents

    1. How to Read this Instruction Manual How to Read this Instruction Manual Approvals Symbols Abbreviations 2. Safety Instructions and General Warning Safety Regulations FC 100 Disposal Instructions High Voltage Safety Instructions Avoid Unintended Start Safe Stop Installation IT Line 3.
  • Page 2 3-** Reference / Ramps 4-** Limits / Warnings 5-** Digital In / Out 6-** Analog In / Out 8-** Communication and Options 9-** Profibus 10-**CAN Ser. Com. Bus 11-** LonWorks 13-** Smart Logic Controller ® MG.11.F1.22 - VLT is a registered Danfoss trademark.
  • Page 3 24-** Application Functions 2 25-** Cascade Controller 26-** Analog I / O Option MCB 109 5. General Specifications 6. Warnings and Alarms Alarm and Status Messages Alarms and warnings 7. Annexes Index ® MG.11.F1.22 - VLT is a registered Danfoss trademark.
  • Page 4 ® HVAC DRIVE High Power 1. How to Read this Instruction Manual Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 5: How To Read This Instruction Manual

    Chapter 3, How to Install Guides you through mechanical and technical installation. Chapter 4, How to Program Shows you how to operate and program the FC 100 via the Local Control Panel. Chapter 5, General Specifications Contains technical data about the FC 100.

  • Page 6: Approvals

    Instruction Manual VLT ® HVAC Drive Metasys, MG.11.Gx.yy x = Revision number yy = Language code Danfoss Drives technical literature is also available online at www.danfoss.com/BusinessAreas/ DrivesSolutions/Documentations/Technical+Documentation. Danfoss Drives technical literature is also available online at www.danfoss.com/drives. 1.1.2. Approvals 1.1.3. Symbols Symbols used in this Instruction Manual.

  • Page 7: Abbreviations

    Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Second Torque limit Volt MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 8 ® HVAC DRIVE High Power 2. Safety Instructions and General Warning Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 9: Safety Instructions And General Warning

    HVAC DRIVE High Power Instruction Manual 2. Safety Instructions and General Warning 2. Safety Instructions and General Warning 2.1. Safety Regulations FC 100 2.1.1. Disposal Instructions Equipment containing electrical components may not be disposed of together with domestic waste. It must be collected separately as electrical and electronic waste in accordance with local and currently valid legislation.

  • Page 10: High Voltage

    The instructions in this manual must therefore be observed, in addition to applicable local and national rules and safety regulations. Installation at high altitudes At altitudes higher than 6,500 ft [2 km], please contact Danfoss Drives regarding PELV. 2.1.3. Safety Instructions •...

  • Page 11: Avoid Unintended Start

    Design Guide must be followed! The informa- tion and instructions contained in the Instruction Manual are not sufficient for a correct and safe use of the safe stop functionality! MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 12: Safe Stop Installation

    The illustration below shows a Stopping Category 0 (EN 60204-1) with safety Category 3 (EN 954-1). The circuit interruption is caused by an opening door contact. The illustration also shows how to connect a non-safety-related hardware coast. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 13: It Line

    FC 102/202/302 to disconnect the internal RFI capacitors from the RFI filter to ground. If this is done, it will reduce the RFI performance to A2 level. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 14 ® HVAC DRIVE High Power 3. How to Install Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 15: How To Install

    • Programming 3.1: Diagram showing basic installation including Frame size is dependent on enclosure type, line power, motor, start/stop key, and potentiom- power range and line voltage. eter for speed adjustment. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 16: Pre-Installation - High Power

    Remove the cardboard box and keep the adjustable frequency drive on the pallet as long as pos- sible. Remark: The cardboard box cover contains a drilling master for the mounting holes. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 17: Lifting

    3.2.4. Lifting Always lift the adjustable frequency drive using the dedicated lifting holes. Use a bar to avoid bending the lifting holes of the adjustable frequency drive. 3.3: Recommended lifting method MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 18: Enclosures

    250-450 hp 150-175 hp 150-175 hp [160-315 kW] at 600 [160-315 kW] at 600 [110-132 k] at 600 V [110-132 k] at 600 V (525-600 V) (525-600 V) (525-600 V) (525-600 V) MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 19 450-600 hp [315-450 kW] at 400 450-600 hp [315-450 kW] at 400 Rated (380-480 V) (380-480 V) power 500-750 hp [355-560 kW] at 600 500-750 hp [355-560 kW] at 600 (525-600 V) (525-600 V) MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 20: Mechanical Dimensions

    14.7 in [373 14.7 in 14.7 in [373 14.7 in 14.7 in [373 [373 [373 [373 229.3 332.9 304.2 200.6 229.3 lbs [104 332.9 lbs [151 lbs [91 weight [104 [151 [138 MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 21: Mechanical Installation

    Crane or other lifting aid to place the adjustable frequency drive in position • A Torx T50 tool is needed to install the E1 enclosure in IP 21 and IP 54 enclosure types. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 22: General Considerations

    3.4: Space in front of IP 21/IP 54 enclosure type D1 and D2. 3.6: Airflow direction and necessary space for cooling Left: Enclosure IP 21/IP 54, D1 and D2. Right: Enclosure IP 00, D3, D4 and E2. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 23 Terminal locations (D1 and D2 enclosures) Take the following terminal positions into consideration when you design for cable access. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 24 3.9: Position of power connections - Disconnect Be aware that the power cables are heavy and hard to bend. Give thought to the optimum position of the adjustable frequency drive for ensuring easy installation of the cables. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 25 Terminal locations - E1 enclosures Give thought to the following terminal positions when designing the cable access. 3.10: IP 21 (NEMA Type 1) and IP 54 (NEMA Type 12) enclosure power connection positions MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 26 3.12: IP 21 (NEMA type 1) and IP 54 (NEMA type 12) enclosure power connection position of disconnect switch Terminal locations - E2 enclosures Give thought to the following terminal positions when designing the cable access. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 27 ® HVAC DRIVE High Power Instruction Manual 3. How to Install 3.13: IP 00 enclosure power connection positions 3.14: IP 00 enclosure power connection positions MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 28 Each terminal allows for the use of up to 4 cables with cable lugs or the use of standard box lug. Ground is connected to relevant termination point in the drive. 3.16: Terminal in details MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 29 Airflow The necessary airflow over the heatsink must be ensured. The flow rate is shown below. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 30 /h [255 m 27,015 ft /h [765 m (150 cfm) h] (450 cfm) 9,005 ft /h [255 m 50994 ft /h [1444 m (150 cfm) h] (850 cfm) 3.2: Heatsink Air Flow MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 31 NOTE A small door fan is required on the Rittal cabinet to provide additional cooling within the drive. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 32: Installation In Enclosures - Ip 00 / Chassis Units

    Tilt the adjustable frequency drive against the wall and mount the upper bolts. Tighten all four bolts to secure the adjustable frequency drive against the wall. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 33: Floor Mounting - Pedestal Installation Ip 21 (Nema1) And Ip 54 (Nema12)

    IP 21 (NEMA type 1) and IP 54 (NEMA type 12) enclosed adjustable frequency drives can also be installed on a pedestal. D1 and D2 enclosures Ordering No. 176F1827 Please see the Pedestal Kit Instruction Manual, 175R5642, for further information. 3.22: Drive on pedestal MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 34 3.23: Drill master for fixing holes in floor. Mount the drive on the pedestal and using the enclosed bolts, attach it to the pedestal, as shown in the illustration. 3.24: Mounting the drive to the pedestal MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 35: Gland/Conduit Entry - Ip 21 (Nema 1) And Ip 54 (Nema12)

    3.27: Mounting of bottom plate, E1 enclosure. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 36: Ip 21 Drip Shield Installation (D1 And D2 Enclosure)

    For the E1 enclosures, it is important to mount the plate at the absolute rear of the Rittal enclosure due to the weight of the adjustable frequency drive. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 37 The duct work may also be used to locate the openings. 3.29: Templates MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 38 3.31: Bottom duct adapter 3.32: Bottom duct adapter with gasket installed MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 39 The holes will be used to fasten the top duct work with the longer screws provided with the kit. 3.35: Top of IP 00/Chassis adjustable frequency drive MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 40 3. duct, 4. duct ven- ted-top cover. 3.37: Top duct assembly 3.39: The top duct work partially assembled with adjustable frequency drive bracket 3.38: Top duct work and enclosure top installed MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 41 3.43: The gasket applied to both sides of the ad- 3.44: Top duct ready to be installed on the ad- justable frequency drive bracket and duct vented- justable frequency drive top cover. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 42 Apply the gasket to the top duct closing plate and install. Install the enclosure top. Top duct installation is complete. 3.47: Top duct closing plate with gasket 3.46: Top duct installed 3.48: Top duct closing plate installed 3.49: Enclosure top installed MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 43 The bottom duct collar is bolted to the duct using 3 - T25 screws in the outermost holes of the brackets. Tighten the screws to compress the gasket. 3.53: Completely assembled bottom duct work 3.51: Bottom duct work pieces 3.52: Bottom duct work partially assembled MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 44 The upper part of the duct fits under the bottom duct adapter and requires a tight fit, which, with the gasket material, maintains the IP 54 and UL and NEMA 12 rating. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 45 3.58: Move mounting screws from the outer hole to the inner hole Install the front cover of the duct and the ca- ble clamp base if used. Install the two remain- ing gland plates. 3.59: Bottom duct installed. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 46: Installation On Pedestal

    M6 - 4.0 Nm (35 in-lbs) • M8 - 9.8 Nm (85 in-lbs) • M10 - 19.6 Nm (170 in-lbs) Kit Contents: • Pedestal parts • Instruction Manual 3.60: Drive on pedestal. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 47 The interior side closing plates are left off. NOTE: The front and side cover mounting screws are now recessed M6 Torx socket flat head screws. 3.63: Final assembled pedestal. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 48 3.64: Mount the drive onto pedestal. 3.65: Two nuts at rear side. 3.66: Three front screws. 3.67: Frame D2 with pedestal installed MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 49: Electrical Installation

    On the IP 21 (NEMA 1), unit a cover plate must be re- moved. 3.69: Top connection for the serial communica- tion bus. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 50: Power Connections

    Recommended fuses are listed in the tables in the fuses section. Always ensure that proper fusing is done according to local regulations. The line connection is fitted to the line switch if this is included. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 51 (such as an adjustable frequency drive), fit a sine-wave filter on the output of the adjustable fre- quency drive. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 52 3.72: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure D4 3.71: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), enclosure D1 3.73: Position of ground terminals IP 00, D en- closures MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 53 3.74: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) with disconnect, fuse and RFI filter, enclosure 3.75: Position of ground terminals IP 21 (NEMA type 1) and IP 54 (NEMA type 12) MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 54 HVAC DRIVE High Power 3. How to Install Instruction Manual 3.76: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure E2 3.77: Position of ground terminals IP 00, E enclosures MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 55 In order to obtain a low HF impedance, use the fastening bolts of the devices as HF connections to the rear plate. It is necessary to remove insulating paint and the like from the fastening points. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 56 Too low or too high torque results in a bad electrical connection. Use a torque wrench to ensure correct torque. 3.79: Always use a torque wrench to tighten the bolts. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 57 • Terminal V/T2/97 connected to V-phase • Terminal W/T3/98 connected to W-phase The direction of rotation can be changed by switching two phases in the motor cable or by chang- ing the setting of par. 4-10. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 58 Please note that voltages up to 1099 V DC may occur on the terminals. Load sharing calls for extra equipment. For further information, please contact Dan- foss. 3.80: Load sharing connection MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 59: Line Connection

    Ensure that the power supply can supply the necessary current to the adjustable frequency drive. If the unit is without built-in fuses, ensure that the appropriate fuses have the correct current rating. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 60: Fuses

    The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The adjustable frequency drive provides full short-circuit protection in case of a short-circuit on the motor output.
  • Page 61 110 Type T indicator fuses of the same size and amperage may be substituted for external use. Danfoss PN Bussmann Ferraz Siba 20220 170M4017 6.9URD31D08A0700 20 610 32.700 20221 170M6013 6.9URD33D08A0900 20 630 32.900 3.8: Additional Fuses for Non-UL Applications, E enclosures, 380-480 V MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 62 This input can be used to monitor the temperature of an externally connected brake resistor. If the input between 104 and 106 opens, the adjustable frequency drive will trip on warning/alarm MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 63: Electrical Installation, Control Terminals

    Remove the screwdriver. The cable is now mounted to the terminal. To remove the cable from the terminal: Insert a screw driver in the square hole. Pull out the cable. Max. 0.015 x 0.1 in. [0.4 x 2.5 mm] MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 64 ® HVAC DRIVE High Power 3. How to Install Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 65: Connection Examples

    Terminal 37 = Safe stop (where available!) 3.7.2. Pulse Start/Stop Terminal 18 = Par. 5-10 [9] Latched start Terminal 27= Par. 5-12 [6] Stop inverse Terminal 37 = Safe stop (where available!) MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 66: Speed Up/Slow

    Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 67: Electrical Installation - Continued

    The digital and analog inputs and outputs must be connected separately to the adjustable fre- quency drive common inputs (terminal 20, 55, 39) to prevent ground currents from both groups MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 68 3. How to Install Instruction Manual from affecting other groups. For example, switching on the digital input may disturb the analog input signal. Input polarity of control terminals NOTE Control cables must be shielded/armored. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 69: Switches S201, S202, And S801

    When changing the function of S201, S202 or S801, be careful not to force the switch over. Removing the LCP fixture (cradle) when operating the switches is recommen- ded. The switches must not be operated while the adjustable frequency drive is powered. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 70: Final Set-Up And Test

    Connect terminal 37 to terminal 12 (if terminal 37 is available). Connect terminal 27 to terminal 12, or set par. 5-12 to 'No function' (par. 5-12 [0]) Activate the AMA par. 1-29. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 71 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode. This number, along with the description of the alarm, will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention the number and alarm description.

  • Page 72: Additional Connections

    For thermal motor protection, it is also possible to use the MCB 112 PTC thermistor card option. This card provides an ATEX certificate to protect motors in explosion hazard areas, Zone 1/21 and Design Guide Zone 2/22. Please refer to the for further information. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 73: How To Program

    Operator data lines dis- playing data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be add- ed.1 Status line: Status messages dis- playing text.1 MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 74: How To Program On The Numerical Local Control Panel

    The control panel is divided into four functional groups: Numerical display. Menu keys and LEDs - changing pa- rameters and switching between dis- play functions. Navigation keys and indicator lights (LEDs). Operation keys and LEDs. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 75: Quick Set-Up

    The last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters. • The changes made since default setting. Select [Loggings] to get information about the display line readouts. The information is shown in graphs. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 76 A complete descrip- seconds. tion of the function is given in the parameter It is recommended to do the set-up in the or- sections of this manual. der listed. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 77 Part of Language package 1 [22] English US Part of Language package 4 [27] Greek Part of Language package 4 [28] Portuguese Part of Language package 4 [36] Slovenian Part of Language package 3 MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 78 Size re- [10 - 1,000 V] Enter the nominal motor voltage according to the motor name- plate data. The default value corresponds to the nominal rated lated output of the unit. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 79 4-18 during ramping. Enter the ramp-up time, i.e., the acceleration time from 0 rpm to the rated motor speed (par. 1-25) × .1 − 25 norm .3 − 41 = ref rpm Δ MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 80 The Motor Speed Low Limit must not exceed Motor Speed High Limit [Hz] the setting in par. 4-14 MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 81 [0 - 1000 Hz] The jog speed is a fixed output speed at which the adjustable frequency drive is running when the jog function is activated. lated See also par. 3-80. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 82: Parameter Descriptions

    PI(D) loops and an analog output, it would then modulate that valve to maintain a higher supply air temperature). The SLC can often replace the need for other external control equipment. 4.2: Parameter Groups MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 83: Special Functions

    Parameters used to configure the analog I/O option (MCB109) including: definition of the analog input types (e.g., voltage, Pt1000 or Ni1000) and scaling and definition of the analog output functions and scaling. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 84: Parameter Options

    Int16 Integer 32 Int32 Unsigned 8 Uint8 Unsigned 16 Uint16 Unsigned 32 Uint32 Visible String VisStr Normalized value 2 bytes Bit sequence of 16 Boolean variables Time difference w/o date TimD MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 85 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 86 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 87 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 88 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 89 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 90 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 91 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 92 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 93 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 94 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 95 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 96 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 97 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 98 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 99 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 100 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 101 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 102 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 103 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 104 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 105 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 106 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 107 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 108 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 109 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 110 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 111 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 112 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 113 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 114 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 115 ® HVAC DRIVE High Power Instruction Manual 4. How to Program MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 116 ® HVAC DRIVE High Power 4. How to Program Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 117: General Specifications

    ® HVAC DRIVE High Power Instruction Manual 5. General Specifications 5. General Specifications MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 118 ® HVAC DRIVE High Power 5. General Specifications Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 119 Maximum cross-section to control terminals, cable with en- closed core 0.00078 in. [0.5 mm ]/20 AWG Minimum cross-section to control terminals 0.00039 in. [0.25 mm * See Line Supply tables for more information! MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 120 10 bit (+ sign) Accuracy of analog inputs Max. error 0.5% of full scale Bandwidth : 200 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 121 Max. load : 200 mA The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital inputs and outputs. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 122 : ≤ 2 ms Speed control range (open-loop) 1:100 of synchronous speed Speed accuracy (open-loop) 30-4000 rpm: Maximum error of ±8 rpm All control characteristics are based on a 4-pole asynchronous motor MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 123 The USB connection is not galvanically isolated from protection ground. Use only isolated laptop/PC as connection to the USB connector on VLT HVAC Drive or an isolated USB cable/drive. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 124 Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive trips if the intermediate circuit voltage is too low or too high. • The adjustable frequency drive is protected against ground faults on motor terminals U, V, W. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.

  • Page 125: Warnings And Alarms

    After an alarm or trip, the motor carries on coasting, and the alarm and warning flash on the adjustable frequency drive. Once the problem has been rectified, only the alarm continues flashing. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 126 Option Configuration Has Changed Safe Stop Activated Drive Initialized to Default Value 6.1: Alarm/Warning code list (X) Dependent on parameter LED indication Warning yellow Alarm flashing red Trip-locked yellow and red MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 127 The adjustable frequency drive is still active. WARNING/ALARM 4, Line phase loss: A phase is missing on the supply side, or the line voltage imbalance is too high. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 128 You cannot reset the adjustable frequency ALARM 15, Incomplete hardware: drive until the counter is below 90%. A fitted option is not handled by the present control board (hardware or software). MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 129 The adjustable frequency drive is still able to The serial communication bus on the commu- run, but since the brake transistor has short- nication option card is not working. MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 130 6. Warnings and Alarms Instruction Manual ALARM 38, Internal fault: WARNING 62, Output Frequency at Contact your local Danfoss supplier. Maximum Limit: The output frequency is limited by the value WARNING 47, 24 V supply low: set in par. 4-19...

  • Page 131: Annexes

    ® HVAC DRIVE High Power Instruction Manual 7. Annexes 7. Annexes MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 132 ® HVAC DRIVE High Power 7. Annexes Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 133 ® HVAC DRIVE High Power Instruction Manual 7. Annexes MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 134 ® HVAC DRIVE High Power 7. Annexes Instruction Manual MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 135 ® HVAC DRIVE High Power Instruction Manual 7. Annexes MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 136 23 in [585 mm] Depth 19.5 in [494 mm] 19.5 in [494 mm] 19.5 in [494 mm] Max weight 690 lbs [313 kg] 690 lbs [313 kg] 611 lbs [277 kg] MG.11.F1.22 - VLT ® is a registered Danfoss trademark.
  • Page 137 Duct Cooling Duct Kit Ordering Numbers Duct Work Cooling Kits Efficient Parameter Set-up For Hvac Applications Elcb Relays Electrical Installation 63, 67 Example Of Changing Parameter Data External Fan Supply Floor Mounting ® MG.11.F1.22 - VLT is a registered Danfoss trademark.
  • Page 138 Local Control Panel Main Menu Mechanical Dimensions 20, 21, 136 Mechanical Dimensions Mechanical Installation Motor Cable Motor Current Motor Frequency, 1-23 Motor Nameplate Motor Nominal Speed, 1-25 Motor Output Motor Overload Protection ® MG.11.F1.22 - VLT is a registered Danfoss trademark.
  • Page 139 Relay Outputs Repair Work Required Tools: Residual Current Device Rfi Switch Safe Stop Safe Stop Installation Safety Category 3 (en 954-1) Safety Instructions Serial Communication Serial Communication Bus Connection Shielded Cables Shielded/armored ® MG.11.F1.22 - VLT is a registered Danfoss trademark.
  • Page 140 Surroundings Switches S201, S202, And S801 Switching Frequency: Symbols Terminal Locations 23, 25 Torque Torque Characteristics Torque For Terminals Unintended Start Unpacking Voltage Level Voltage Reference Via A Potentiometer Wire Access ® MG.11.F1.22 - VLT is a registered Danfoss trademark.

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