Labconco Protector XStream 11041 Series User Manual

Labconco Protector XStream 11041 Series User Manual

Laboratory fume hoods
Table of Contents

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Original instructions
Protector
XStream
Laboratory Fume Hoods
Models
11041 Series
11051 Series
11061 Series
11081 Series

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Summary of Contents for Labconco Protector XStream 11041 Series

  • Page 1 Original instructions   Protector XStream Laboratory Fume Hoods Models 11041 Series 11051 Series 11061 Series 11081 Series...
  • Page 2 Warranty Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not warranted.
  • Page 3: Table Of Contents

    Original instructions ABLE ONTENTS CHAPTER 1: INTRODUCTION About This Manual Typographical Conventions Conventions Typographiques Your Next Step CHAPTER 2: PREREQUISITES Location Requirements Support Requirements Exhaust Requirements Electrical Requirements (Exigences électriques) Service Line Requirements Space Requirements CHAPTER 3: GETTING STARTED Unpacking Your Fume Hood Removing the Shipping Skid Sash Weight Release Installing the Hood on a Supporting Structure &...
  • Page 4 CHAPTER 6: MAINTAINING YOUR PROTECTOR XSTREAM Service Safety Precautions (Mesures de sécurité des services) Routine Maintenance Schedule Routine Service Operations CHAPTER 7: MODIFYING YOUR PROTECTOR XSTREAM Installing Work Surfaces Installing Ceiling Enclosures Above the Fume Hood Installing Rear Panels Behind the Fume Hood Installing Additional Service Fixtures Installing Guardian Airflow Monitors Distillation Grids –...
  • Page 5: Chapter 1: Introduction

    “low flow” velocities as low as 50-60 feet per minute, with test limits as low as 40 fpm. It is the result of Labconco’s commitment to developing a high performance fume hood and more than 60 years experience in manufacturing fume hoods.
  • Page 6: About This Manual

    Original instructions Chapter 1: Introduction About This Manual This manual is designed to help you learn how to install, use, and maintain your laboratory fume hood. Instructions for installing optional equipment on your hood are also included. Chapter 1: Introduction provides a brief overview of the laboratory fume hood, explains the organization of the manual, and defines the typographical conventions used in the manual.
  • Page 7: Typographical Conventions

    Original instructions Chapter 1: Introduction Appendix E: References lists the various resources available that deal with laboratory fume hoods. Typographical Conventions Recognizing the following typographical conventions will help you understand and use this manual:  Book, chapter, and section titles are shown in italic type (e.g., Chapter 3: Getting Started).
  • Page 8: Your Next Step

    Getting Started for instructions on how to install your laboratory fume hood and make all of the necessary connections. If you would like to review how Labconco’s high performance laboratory fume hoods operate, go to Chapter 4: Performance Features and Safety Precautions.
  • Page 9: Chapter 2: Prerequisites

    Original instructions HAPTER REREQUISITES Before you install your laboratory fume hood, you need to prepare your site for installation. Carefully examine the location where you intend to install your hood. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site.
  • Page 10: Location Requirements

    Original instructions Chapter 2: Prerequisites Location Requirements The fume hood should be located away from traffic patterns, doors, windows, fans, ventilation registers, and any other air- handling device that could disrupt its airflow patterns. All windows in the room should be closed. La hotte aspirante devrait être localisé...
  • Page 11: Electrical Requirements

    465, 0.06" 645, 0.04" Proper blower selection can be determined from these exhaust requirements and the total system static pressure loss. Contact Labconco Customer Service for assistance in sizing a remote blower system. Electrical Requirements The Protector XStream Hood models feature internal wiring for the LED light assembly and light switch.
  • Page 12: Service Line Requirements

    Original instructions Chapter 2: Prerequisites Service Line Requirements All service lines to the laboratory fume hood should be ¼ inch outside diameter, copper (brass for natural gas), and equipped with an easily accessible shut-off valve, should disconnection be required. Recommended operating pressure is 40 PSI, with a maximum allowable pressure of 200 PSI.
  • Page 13: Chapter 3: Getting Started

    Original instructions HAPTER ETTING TARTED Now that the site for your laboratory fume hood is properly prepared, you are ready to unpack, inspect, install, and certify your unit. Read this chapter to learn how to:  Unpack and move your Protector Hood. ...
  • Page 14: Unpacking Your Fume Hood

    FILE A CLAIM DIRECTLY WITH THE FREIGHT CARRIER. delivery. LABCONCO CORPORATION AND ITS DEALERS ARE NOT RESPONSIBLE FOR SHIPPING DAMAGES. Do not discard the shipping skid or packing material for your fume hood until you have checked all of the components and installed and tested the unit. The XStream fume hood baffles are shipped loose behind the hood and do not discard.
  • Page 15: Sash Weight Release

    Original instructions Chapter 3: Getting Started 2. Find the hardware (lag screws, etc.) that attach the fume hood to the skid and remove the hardware. Some hardware is on the sides and some is on the back. Sash Weight Release To protect the fume hood from damage in shipment, the sash weight has been secured to the back of the fume hood with screws.
  • Page 16 Original instructions Chapter 3: Getting Started tranversal soutient le bas de la surface de travail. Installer le support transversal après que les meubles et la surface de travail soient nivelés et avant d'installer la hotte. The following are instructions for mounting a cross support: 1.
  • Page 17: Connecting To The Hood Exhaust System

    Consulter le Service Clientèle de Labconco si la calibration de votre soufflerie pour le volume d'aspiration et la perte de pression statique du système le requiert.
  • Page 18: Connecting The Electrical Supply Source To The Protector Fume Hood

    Original instructions Chapter 3: Getting Started Connecting the Electrical Supply Source to the Protector Fume Hood Prior to connecting any electrical wiring to the fume hood structure, refer to the hood identification plate for the proper electrical requirements of your specific model.
  • Page 19 Original instructions Chapter 3: Getting Started Box Assembly, holds manual Primary I.D. Plate and loose parts Located behind Front Panel Front Panel Internal Junction Box Secondary I.D. Label Figure 3-2 All wiring for the fume hood SHOULD be performed by a licensed electrician and conform to all local codes.
  • Page 20: Connecting The Service Lines To The Protector Fume Hood

    Contact Labconco Customer Service for oxygen fixture information. PRUDENCE : Ne pas utiliser de l'oxygène avec l'accessoire de service standard. Contacter le Service Clientèle de Labconco pour les informations d'accessoire d'oxygène. Should access to the hood plumbing fixture bodies be required, remove the service access plate on the hood front corner posts by loosening their individual screws (see item 11, Figure A-1 in Appendix A).
  • Page 21: Sealing The Protector Hood To The Work Surface

    Your Protector Fume Hood has been tested at the factory per ASHRAE 110-1995. All hoods achieve an “as manufactured rating” of less than 0.05 part per million (ppm) at 4 liters per minute (lpm); AM <0.05 (consult Labconco for individual fume hood ratings). For “field use” ASHRAE testing contact Labconco Sales Engineering Team or Customer Service for a certified on-site contractor.
  • Page 22 Original instructions Chapter 3: Getting Started NOTE: Face velocity profiles and smoke testing should be done periodically to ensure safe performance. NOTE : Les profils de flux frontal et les tests de fumée devraient être régulièrement faits pour garantir une utilisation en toute securité.
  • Page 23: Precautions

    What makes the Protector XStream so unique is the revolutionary way it directs air into and through the contaminated air chamber. Labconco engineered the Protector XStream to minimize the effects of turbulence. The...
  • Page 24 Original instructions Chapter 4: Performance Features & Safety Precautions 2. Containment-Enhancing Sash Handle includes a perforated air passage directly atop the handle to bleed air into the hood chamber and direct chemical fume concentrations away from the user breathing zone. The large radiused handle sweeps airflow into the hood with minimal turbulence.
  • Page 25 Original instructions Chapter 4: Performance Features & Safety Precautions 15. Accessory Guardian™ Digital Airflow Monitor or Guardian Airflow Monitor continuously monitors face velocity. An audio/visual alarm alerts the user to low airflow conditions. The right corner post is factory prepared to accommodate the Guardian Monitor (sold separately). 16.
  • Page 26 Original instructions Chapter 4: Performance Features & Safety Precautions Figure 4-1 Product Service 1-800-522-7658...
  • Page 27: Safety Precautions

    Original instructions Chapter 4: Performance Features & Safety Precautions See Diagram on Page 22. CAUTION – Current rating of receptacle is specified in Appendix D. AVERTIR – Classification des prises de courant est spécifié dans l’Annexe D. CAUTION – See Appendix C and D for complete current rating. AVERTIR –...
  • Page 28 Original instructions Chapter 4: Performance Features & Safety Precautions Blocking the bottom of the baffle at rear of hood will change the airflow pattern in the hood causing turbulence and possible leakage at the face of the hood. (Don’t store containers or supplies against baffles, as this will affect airflow through the hood).
  • Page 29 Original instructions Chapter 4: Performance Features & Safety Precautions High level radioisotope materials are prohibited for usage in this hood. Les matériels d'isotope radioactif de haut niveau sont interdits à l'usage sous cette hotte. AVOID CROSS DRAFTS AND LIMIT TRAFFIC IN FRONT OF ...
  • Page 30 Original instructions Chapter 4: Performance Features & Safety Precautions de l'opérateur. Consulter le Manuel de Référence dans l'Annexe E. If the unit is not operated as specified in this manual it may impair the protection provided by the unit. Si l'unité n'est pas utilisée comme spécifié dans ce manuel il peut diminuer la protection fournie par l'unité.
  • Page 31: Chapter 5: Using Your Protector Xstream

    Original instructions HAPTER SING ROTECTOR TREAM Operating the Vertical-Rising Sash Because of the Protector XStream Hood counterbalanced sash mechanism, it will take only a few pounds of force to move the sash up or down, and you can operate the sash smoothly with one or two hands positioned any where along the handle. The vertical-rising sash may be raised to a maximum 28"...
  • Page 32: Operating The Lights

    Original instructions Chapter 5: Using Your Protector XStream Operating the Lights Your Protector XStream Fume Hood utilizes a factory-wired LED light to illuminate the hood interior (see Appendix A). Simply turn the light switch to “ON” to operate. Working in your Protector Fume Hood Planning ...
  • Page 33 Original instructions Chapter 5: Using Your Protector XStream Unloading Materials and Equipment  Objects in contact with contaminated material should be surface decontaminated before removal from the hood.  All open trays or containers should be covered before being removed from the hood.
  • Page 34: Chapter 6: Maintaining Your Protector Xstream

    Original instructions HAPTER AINTAINING ROTECTOR TREAM Now that you have an understanding of how to work in the fume hood, we will review the suggested maintenance schedule and the common service operations necessary to maintain your fume hood for peak performance. Service Safety Precautions ...
  • Page 35: Routine Maintenance Schedule

    Original instructions Chapter 6: Maintaining Your Protector XStream  Puisque certaines opérations d’entretien exigent plusieurs étapes, toujours utiliser la correcte sécurité et consulter votre responsable de sécurité  Lors de l'entretien sur n'importe quelles lignes de secteur, toujours éteindre premièrement l’alimentation. ...
  • Page 36: Routine Service Operations

    Original instructions Chapter 6: Maintaining Your Protector XStream  The hood baffles should be checked for blockages behind them to ensure that the hood is maintaining proper airflow.  Les déflecteurs de hotte devraient être contrôlés pour leur blocage arrière afin d’assurer que la hotte maintient un flux d’air correct.
  • Page 37: Chapter 7: Modifying Your Protector Xstream

    Your Protector XStream Fume Hood with Eco-Foil requires a large 1.0" leading edge radiused work surface to work properly, and achieve high performance. The work surface used for the Flush Foil also has precise dimensions for optimal performance. Contact Labconco Customer Service for ordering information. Figure 7-1 Product Service 1-800-522-7658...
  • Page 38: Installing Ceiling Enclosures Above The Fume Hood

    Your Protector XStream Fume Hood has mounting holes to accept a ceiling enclosure to close off the area between the top of the hood and the ceiling. Contact Labconco Customer Service for ordering information. Labconco offers both non-adjustable fixed height ceiling enclosures as well as adjustable height ceiling enclosures per the charts below.
  • Page 39 Original instructions Chapter 7: Modifying Your Protector XStream Configure Your Adjustable Height Ceiling Enclosure Kit Catalog Number Use this key to configure the seven digit catalog number to order your 3-Sided Adjustable Height Ceiling Enclosure Kit. For example, 9414511 is a 3-Sided Ceiling Enclosure Kit for a 5' Protector XStream Hood with a height range of 14-19".
  • Page 40: Installing Rear Panels Behind The Fume Hood

    Installing Rear Panels Behind the Fume Hood Your Protector XStream Fume Hood can be modified to add a rear panel behind the fume hood when the fume hood is placed on an island. Contact Labconco Customer Service for ordering information. Product Service 1-800-522-7658...
  • Page 41: Installing Additional Service Fixtures

    Additional service fixtures can be installed in the available service fixture holes in both sidewalls and corner posts. The fume hood is factory set to accept up to four valves per side. Contact Labconco Customer Service for information. Figure 7-3 Knob...
  • Page 42: Installing An Electrical Duplex Outlet

    Your Protector Fume Hood can be ordered with duplex outlets, however, if you ordered a model without an electrical duplex outlet you can have one installed in the field by a qualified electrician. Contact Labconco Customer Service for ordering information. (Not acceptable on explosion-proof hoods).
  • Page 43: Chapter 8 Troubleshooting

    Original instructions HAPTER ROUBLESHOOTING Refer to the following table if your fume hood fails to operate properly. If the suggested corrective actions do not solve your problem, contact Labconco for additional assistance. PROBLEM CAUSE CORRECTIVE ACTION Remote blower and Wires not connected Check connection of switches.
  • Page 44 Original instructions Chapter 8: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Lamp wiring is Inspect lamp wiring. Fume hood blower operates, but lights disconnected. will not operate Defective lamp Replace lamp ballasts. ballasts. See “Certifying the Hood” Chapter 3 and Improper user Contaminants “Safety Precautions”...
  • Page 45 Original instructions Chapter 8: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Vertical sash frame is Place horizontal glass symmetrically distorted. and pull sash down to air foil. Straighten damaged frame. Cable is frayed or has Re-install, cable must be replaced slipped off the immediately if damaged.
  • Page 46: Appendix A: Protector Xstream Components

    Valve, Labconco (Water) 1/4" Compression Fitting 9823701 Valve, Labconco (Water) 3/8" Compression Fitting 9817000 Valve, Labconco 1/4" Compression Fitting (AIR, GAS, VAC, NIT, etc.) 9817001 Valve, Labconco 3/8" Compression Fitting (AIR, GAS, VAC, NIT, etc.) 9823702 Valve, Labconco Deionized 1/4" Compression Fitting 9823703 Valve, Labconco Deionized 3/8"...
  • Page 47 Original instructions Appendix A: Protector XStream Components Item Quantity Part No. Description 9947100, 01, 02 115V Duplex Receptacle (GRAY) Right, Left 4' - 6', Left 8' w/ wires 9818200 Cover Plate 115V Duplex 9947103, 04, 05 115V GFCI Duplex Receptacle (GRAY) Right, 4' - 6', Left 8' w/ wires 9818100 Cover Plate, 115V GFCI 9818300...
  • Page 48 Original instructions Appendix A: Protector XStream Components 8, 9 5, 6 10, 19 Product Service 1-800-522-7658...
  • Page 49: Appendix B: Protector Xstream Dimensions

    Original instructions PPENDIX TREAM ROTECTOR IMENSIONS HOOD HOOD INTERNAL SIZE WIDTH HOOD WIDTH 48.00" 38.25" 60.00" 50.25" 72.00" 62.25" 96.00" 86.25" Figure B-1 Product Service 1-800-522-7658...
  • Page 50: Appendix C: Protector Xstream Specifications

    Original instructions PPENDIX ROTECTOR TREAM PECIFICATIONS Environmental Conditions  Indoor use only.  Maximum altitude: 10,000 feet (3,048 meters).  Ambient temperature range: 41° to 104°F (5° to 40°C).  Maximum relative humidity: 80% for temperatures up to 88°F (31°C), decreasing linearly to 50% relative humidity at 104°F (40°C).
  • Page 51 Original instructions Appendix C: Protector XStream Specifications Product Service 1-800-522-7658...
  • Page 52 Original instructions Appendix C: Protector XStream Specifications Product Service 1-800-522-7658...
  • Page 53: Appendix D: Protector I-S Hood

    Appendix E are sold separately and are not sold by Labconco. The Protector I-S Hood is primarily used for small hood projects when the number of fume hoods cannot justify a complete variable airflow volume system or VAV.
  • Page 54 (Appendix E), duct sensors, or hood exhaust volume controls are not included. The variety of room controls MUST BE selected by the building controls engineering department. Note: Room controls are not sold by Labconco. In typical environments the room controls are set to a negative pressure with a range of -0.01"...
  • Page 55 Original instructions Appendix D: Protector I-S Hood Left side upper limit switch wired for high speed and set to activate with sash raised 20" above work surface. The upper limit switch can be lowered in 1" increments between 15" and 20". Intelli-Sense Control Box powered up and functional without lights.
  • Page 56 Original instructions Appendix D: Protector I-S Hood Black wire to normally open. Left side lower limit switch wired for low speed. Red wire to common. Product Service 1-800-522-7658...
  • Page 57 Original instructions Appendix D: Protector I-S Hood Back of airflow Power to air monitor. monitor. Airflow monitor in-line sensor, air pathway, and wiring to monitor. Night setback lower switch shown on right. Switch is wired to normally open and common terminals, and wired to air monitor input I/P1.
  • Page 58 Original instructions Appendix D: Protector I-S Hood Front of airflow monitor showing “SETBACK” when sash is closed. Product Service 1-800-522-7658...
  • Page 59 Original instructions Appendix D: Protector I-S Hood Sensor wiring in to air monitor. Back of airflow monitor night setback switch wiring to I/P1 for Input 1. Power in to air monitor. Product Service 1-800-522-7658...
  • Page 60 Original instructions Appendix D: Protector I-S Hood 115V Wiring Diagram – Automatic Operation 230V Wiring Diagram – Automatic Operation Product Service 1-800-522-7658...
  • Page 61: Appendix E Serial Number Tag Description

    Original instructions PPENDIX ERIAL UMBER ESCRIPTION Serial tag includes standard information with the following changes: The portion of the tag for electrical information is labeled with the following units: Volts AC, Phase, Cycle, AMP. Each hood will include one of the following: Volts AC Phase Cycle...
  • Page 62 Original instructions Appendix E: Serial Number Tag Description This fume hood includes three additional electrical receptacles, individually wired to the field wired box and individually rated as 115V, single phase, 60Hz, 20 Amps. Each duplex can be wired on a dedicated circuit rated at 20A or the duplexes may be ganged together on the same circuit with the total load of the ganged duplexes not exceeding the 20A electrical service they are wired to.
  • Page 63 Original instructions Appendix E: Serial Number Tag Description This fume hood includes three additional electrical receptacles, individually wired to the field wired box and individually rated as 230V, single phase, 50Hz, 10 Amps. Each duplex can be wired on a dedicated circuit rated at 10A or the duplexes may be ganged together on the same circuit with the total load of the ganged duplexes not exceeding the 10A electrical service they are wired to.
  • Page 64 Original instructions Appendix E: Serial Number Tag Description ANNEXE E DESCRIPTION DE SÉRIE TAG NUMBER Étiquette de série comprend des informations standard avec les modifications suivantes: La partie de l'étiquette d'information électrique est étiqueté avec les unités suivantes: Volts AC, phase, cycle, AMP. Chaque hotte comprendra une des opérations suivantes: Volts AC Phase...
  • Page 65 Original instructions Appendix E: Serial Number Tag Description Cette hotte comprend quatre autres prises électriques, individuellement câblés à la boîte câblées individuellement et classé comme 115V, monophasé, 60 Hz, 20 A. Chaque duplex peut être branché sur un circuit dédié évalué à 20A ou les duplex peuvent être groupés ensemble sur le même circuit que la charge totale des duplex couplées ne dépassant pas le service électrique 20A ils sont câblés.
  • Page 66 Original instructions Appendix E: Serial Number Tag Description comme 230V, monophasé, 50Hz, 10 ampères. Chaque duplex peut être branché sur un circuit dédié classé au 10A ou les duplex peuvent être groupés ensemble sur le même circuit que la charge totale des duplex couplées ne dépassant pas le service électrique 10A ils sont câblés.
  • Page 67: Appendix F References

    Original instructions PPENDIX EFERENCES Many excellent reference texts and booklets are currently available. The following is a brief listing: Laboratory Ventilation Standards Federal Register 29 CFR Part 1910 Non-mandatory recommendations from “Prudent Practices”.  Fume hoods should have a continuous monitoring device ...
  • Page 68 Original instructions Appendix F: References ANSI Z9.5-2011 Laboratory Standard Covers entire laboratory ventilation system.  New and remodeled hoods shall have a monitoring device  Ductless hoods should only be used with non-hazardous materials American Industrial Hygiene Association 2700 Prosperity Avenue, Suite 250 Fairfax, VA 22031 (703) 849-8888 SEFA 1-2002...
  • Page 69 Original instructions Appendix F: References Department of Labor, Occupational Safety and Health Administration, 29 CFR Part 1910, Occupational Exposures to Hazardous Chemicals in Laboratories, Final Rule. Vol. 55, No. 21. Washington D.C.:1990 DiBerardinis. L. et al. Guides for Laboratory Design, Health and Safety Considerations. Wiley &...

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