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Warranty Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not warranted.
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Table of Contents 1: INTRODUCTION Location Requirements About This Manual Contents Included 2: BEFORE YOU INSTALL Mounting Stand Requirements Electrical Requirements Exhaust Requirements 3: SAFETY PRECAUTIONS Typographical Conventions General Safety Precautions Safety Precautions for this Product 4: INSTALLATION Unpacking Installing the Blower Adjust Outlet Orientation Connect to Blower Inlet Connect to Blower Outlet...
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Built-in Vibration Isolation ECM Motor & VFD Motor Multiple Input Control Options Data Output Temperature Monitoring Universal Operating Voltage On Board USB Port Switched Relay Output 6: SPECTRUM BLOWER FAN SPEED OPERATING SYSTEM Control panel Remote Blower ON/OFF Switch On-Board Potentiometer 0-10Vdc Input 4-20mA Input 7: USING YOUR SPECTRUM BLOWER...
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Maintenance Safety Precautions Recommended Maintenance Schedule Service Operations 9: ACCESSORIES Mounting Stand Thermoplastic Duct Duct Couplings, Female Duct Couplings, Male Elbows Thermoplastic Duct Reducers Zero Pressure Weathercaps Spiral Tube Manual Duct Dampers Flexible Duct Connections Blower Transition Adaptors T and Y Connections Backdraft Dampers Accessory for perchloric Acid Applications 10: TROUBLESHOOTING...
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Overheating, Error Code ‘T’ Too Cold for Motor to start, Error Code ‘T’ APPENDIX A: PARTS LIST APPENDIX B: DIMENSIONS Coated Steel Blowers Fiberglass Blowers PVC Blowers APPENDIX C: SPECIFICATIONS Wiring Diagrams Motor Specifications Environmental Conditions APPENDIX D: BLOWER CURVES 10”...
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1: Introduction Congratulations on the purchase of a Spectrum™ Blower. The Spectrum Blower is designed to meet the demanding requirements of most laboratory ventilation situations associated with an exposure control device (i.e. fume hood, biosafety cabinet, chemical storage, general exhaust, etc.). It is the result of years of experience in manufacturing laboratory equipment, and users like you suggested many of its features to us.
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Contents Included The following items are packaged with the product. • User’s manual The location of these items and additional details are found in Section 4: Installation.
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Vibration isolators or vibration mounting pads are available from many sources such as a local industrial supply company. Labconco recommends supporting the blower with 5/16” diameter mounting hardware. See...
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Electrical Requirements The product models have the following electrical requirements. Catalog Number Full Load Amps Electrical Circuit Requirements 177x5x100 10 / 6 100-125V / 208-250V, 50/60 Hz 1 Phase 17725x200 208-250V, 50/60 Hz 1 Phase / 3 Phase *Electrical Requirements, ‘V’ = VAC (Voltage with alternating current), ‘A’ = Amperes Exhaust Requirements Ducting above the roofline is required to generate proper air dispersion of materials or containments exhausted through the blower.
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3: Safety Precautions Before unpacking, installing, operating, maintaining, or servicing this equipment, read the following safety warnings and precautions. Avant le déballage, l’installation, le fonctionnement, l’entretien ou la maintenance de cet équipement, lire les avertissements de sécurité et les précautions d’emploi. –...
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– Advice or suggestions to help the process. NOTE – Conseils ou suggestions pour le déroulement du processus. REMARQUE – Air or components that will be very hot. BURN RISK (HIGH TEMPERATURE) Take care not to touch these defined areas. Failure to avoid these areas may result in moderate to severe injury.
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– Do not place flammable liquids or solvents in FLAMMABLE / NO SOLVENTS this product. – Ne placez aucun liquid inflammable INFLAMMABLE / PAS DE SOLVANTS dans cette produit. – Do not lift or move this equipment without assistance. LIFTING HAZARD –...
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Avant de retirer le panneau météo qui nécessite un outil pour le retrait, débranchez TOUJOURS le cordon d'alimentation principal ou l'alimentation électrique. Le non-respect de la consigne consistant à couper complètement l’alimentation électrique avant toute intervention peut entraîner des blessures graves, la mort ou des dommages matériels.
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Safety Precautions for this Product Do NOT contact blower wheel while still in motion. NE PAS être en contact avec la roué du ventilateur tant qu’il est en marche. Upon initial start-up, always wear protective eyewear. A qualified technician should certify the blower/hood system before it is initially used. Après le démarrage initial, toujours porter des lunettes de protection.
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4: Installation With the installation site properly prepared, you are ready to unpack and install the equipment. This section covers how to: • Unpack and move the equipment • Install the equipment • Adjust outlet orientation • Connect to blower inlet •...
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Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery. Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted. If the product was damaged in transit, you must file a claim directly with the freight carrier.
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Step 2 Labconco recommends supporting the blower with 5/16” diameter mounting hardware. See Appendix B: Dimensions for appropriate mounting hole locations. Step 3 Installing vibration isolators or vibration mounting pads between the blower and curb is acceptable. Vibration dampers can be found at local industrial supply company.
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Step 3 Secure desired outlet position by reinstalling hardware removed in previous step. Reinstall weather cover and hardware saved from Step 1 using the 5/16” nut driver. Connect to Blower Inlet This section will detail how to install the inlet connection according to the blower material.
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Guy wires from 3 sides are supported off the roof to prevent wind velocities from deflecting the exhaust duct. Structural support is connected to C-clamp coupler. Note: Duct diameters, duct materials, and heights may vary. Labconco does not offer structural supports or guy wires.
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4722400 adapts the outlet on these blowers to accept 8-inch diameter PVC ductwork. 12” Coated Steel Blowers include a 13-1/2” by 7” rectangular outlet. Transition Adaptor, Labconco part number 7003400, adapts the outlet of these blowers to accept 12-inch diameter PVC ductwork. Section 9: Accessories for additional information on outlet adaptors for Coated Steel Blowers.
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through the housing. Silicone sealant should be used to seal any air leaks between the duct and blower outlet connection. 12” Fiberglass Blowers feature a 12-3/4” ID outlet connection. 12-inch diameter ductwork will slip into this connection and should be held by sheet metal screws through the housing.
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Step 3 Locate the harness marked with the “MAIN POWER” label inside the junction box. For 1 HP installations, see Figure 4-6 for a diagram illustrating how to connect the blower to power. Figure 4-6 3-G/Y For 2 HP installations, single or three phase power must be determined The 2HP VFD Motor Spectrum Blowers operates on either single or three phase power.
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Step 5 Organize all wires and harnesses within the J-box and reinstall the J-box cover and weather cover previously removed. AC Select Switch (For 100-125 VAC 1 HP ECM Only) The 1 HP ECM Spectrum Blower is factory default rated at 208-250 VAC. If connecting to 100-125 VAC, the AC select switch needs be adjusted.
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This blower contains an electrical motor, which requires proper electrical connection per National Electrical Code to prevent hazards. The National Electrical Code and local codes may require that a circuit disconnect, overload protection, and short circuit protection be included in the installation. The unit should be connected by a licensed electrician.
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5: Performance Features Spectrum Blowers are dedicated, adjustable laboratory exhaust blowers that maximize energy efficiency for exposure control device installations. These blowers are adjustable and optimized to succeed in most laboratory ventilation environments associated with fume hood and enclosure exhaust. Built-in Vibration Isolation In addition to using vibration dampers on the curb prior to blower installation, isolators are used to mount the motor within the blower housing.
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20mA and 0-10 VDC input options are standard. Once properly connected, the speed of the blower is set and controlled through the input chosen. If multiple Spectrum Blowers are installed, the BMS inputs can be used to control each Spectrum Blower from one BMS interface.
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On Board USB Port Allows easy field update of software and download of performance data log. Requires a flat head screwdriver to remove four screws and panel to access USB. 30 days of performance logging can be retrieved from this USB port to aid in troubleshooting. For instructions on how to update software, see Section 7: Using your Spectrum Blower.
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6: Spectrum Blower Fan Speed Operating System The Spectrum Blower operating system provides user control and useful information with the display screen and keypad. In this section, connecting the blower to a remote ON/OFF switch, choosing control options, setting the speed of the blower, and certification details will be explained.
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Step 1 Control wires must be run from Figure 6-3 the remote switch to the roof-top blower. For Labconco fume hoods, the blower ON/OFF switch wires are run to the junction box located on the top of the hood. From the hood, it is...
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Step 3 Remove and replace the green jumper wire that came factory installed in terminals 1 & 2 with the control wires labeled “CONTROL WIRES to terminals 1 & 2” as shown in Remote Switch Terminal Detail of Figure 6-4. Install the white signal ferrule into terminal 1 and the black comm ferrule into terminal 2.
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Step 2 Set the remote blower switch (if applicable) to its ON position before manipulating the on-board potentiometer. Step 3 Locate the potentiometer on the control panel as seen in Figure 6-2. With a small jeweler screwdriver, adjust the potentiometer setting and measure airflow. Readjust the potentiometer setting as required to set the desired airflow.
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If not using a remote ON/OFF switch, do NOT remove the jumper as shown in Figure 6-5. Labconco recommends using 22 gauge of shielded cable for the control wires. Using shielded cable will limit interference along the path the cables are ran.
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(typically a BMS control system). If not using a remote ON/OFF switch, do NOT remove the jumper as shown in Figure 6-6. Labconco recommends using 22 gauge of shielded cable for the control wires. Using shielded cable will limit interference along the path the cables are ran.
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Step 3 Using the 4-20mA signal, the speed of the Spectrum Blower can be adjusted. Adjust the speed setting by varying the 4-20mA signal and measure the airflow. Readjust the amperage signal as required to set the airflow. Allow a few seconds for the motor to achieve steady state speed after every adjustment.
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7: Using Your Spectrum Blower This section details the functional features and proper techniques for safely and efficiently using the Spectrum Blower. Control Display Figure 7-1 Potentiometer Display Terminal Block Arrow Select Down Arrow Menu/Back Control Select QR Code (Pot or BMS)
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Data Outputs The Spectrum Blower provides both RS-232 & two-wire RS-485 data outputs as follows. Using the outputs provided, the following data can be monitored and logged: 1. Blower status 2. Motor RPM 3. Internal Temperature (°C) 4. Alarms (if any) 5.
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Settings Motor Configuration This programmed menu option must match the physical motor installed in the Spectrum Blower. Do not change the motor configuration setting of the Spectrum Blower unless it is confirmed to be programmed differently from the physical configuration. See Figure 7-2 to see the physical configuration of both the 1 HP motor and the 2 HP motor without the weather cover installed.
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Default values of these settings can be seen in Table 7-1. Follow the steps below to change these settings. Delay Time of Alarms There is a delay between alarm condition(s) and alarm warning(s). The default value for this setting is 30 seconds. The purpose of this delay is to limit nuisance alarms by delaying the alarm warning after the conditions for alarms are met.
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Data Log Rate Data performance logs are stored in the Spectrum and are downloadable for troubleshooting and monitoring purposes. The default is 10 seconds, which logs data every 10 seconds. At a 10 second log rate, the Spectrum can store approximately 30 days of data at a time.
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To update the software for the Spectrum Blower, the appropriate .hex file needs to be on a flash drive ready for use. To get this file, go to the Spectrum Blower product page on Labconco.com or use the QR code on the product and follow the instructions for downloading the firmware package.
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the main display. Once the USB is inserted correctly, the display will read ‘UPLOADING’. Leave USB in the port for this step. It is important to not interrupt the process of uploading the data from the USB. Finally, press [SELECT] when display changes to ‘READY TO...
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8: Maintaining Your Spectrum Blower This section details the maintenance required for optimal operation of the Blower. Maintenance Safety Precautions The following tools and supplies are required to maintain the equipment: • 5/16” Nut Driver • Allen Wrench Set The following safety precautions must be followed by all personnel maintaining the equipment.
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Recommended Maintenance Schedule Table 8-1 Maintenance Frequency Activity Weekly Monthly Annually Shaft coupler to be inspected. Loosening of screws would indicate • possible misalignment/unbalanced blower wheel If blower is supporting an exposure control device (i.e. fume hood, • BSC, etc.) it should be recertified as required, validating proper airflow Service Operations Appendix A: Parts List...
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• Wear safety glasses, and/or additional eye and face protection as required by your Health & Safety Department. • Wear gloves, and/or additional skin protection as required by safety instructions for cleaning/disinfecting chemicals used. Consult your Health & Safety Department for additional skin protection requirements. •...
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Step 4 Take note of how the motor harness is connected prior to removal. Remove the wire connectors to the motor and carefully set aside. The harness will be reconnected to the replacement motor later. Step 5 (For the 2 HP only) The band heater must be removed from the motor being replaced.
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This section details the available field-installable accessories and approved modifications for your Spectrum Blower. Mounting Stand Mounting support is recommended prior to the installation of the Spectrum Blower. Made from painted steel, Labconco sells mounting stands in a 12” and 18” size. Catalog Description Number 7174600 12”...
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Thermoplastic Duct PVC exhaust duct is Type 1, unplasticized, schedule 40, lightweight and corrosion resistant. A female duct coupling is required to join two sections. Connections are simple with solvent cement. This rigid duct comes in 10 feet lengths and can be cut without special tools.
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Elbows PVC elbows both 45° and 90°, are compatible with thermoplastic duct. For quick installation and minimum pressure losses, they feature belled end connections to receive PVC duct directly. Nominal Diameter/Inches Catalog Number 4708700 4719000 7027300 5602100 5605100 Approx. Height, Inches 13.63 17.3 20.38...
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Zero Pressure Weathercaps The zero pressure weathercap is made of strong, corrosion-resistant PVC. The cap adds little static pressure to the exhaust system and allows for vertical discharge of the effluent air for dispersion away from the building. Nominal Diameter/Inches Catalog Number 4722200 4722300...
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12” Coated steel T and Y Connections PVC fittings shaped in T and Y configurations are compatible with thermoplastic duct. End connections receive PVC pipe directly. Contact Labconco for help in sizing blowers with these accessories. Nominal Diameter/Inches 10 x 10 x 12...
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Backdraft Dampers Designed for use in buildings under negative pressure to keep outside air from entering the laboratory through the hood ventilation system. Damper is weighted to stay in down/resting position when the hood is not in use and rises from the airflow exhausting when the blower is on.
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10: Troubleshooting This section details common troubleshooting for your Spectrum Blower. Contamination Outside Fume Hood Control Panel Display Not Functioning, Blower OK...
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Blower Not Working, Error Code ‘B’ To clear the ‘B’ alarm when using BMS signal WITHOUT a remote ON/OFF switch, the signal must be dropped beneath 1V or 4mA.
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Fume Hood Has Improper Face Velocity Overcurrent, Error Code ‘C’ Use fume hood with extra attention being paid to the airflow sensor readings to ensure safety.
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Overheating, Error Code ‘T’ Use fume hood with extra attention being paid to the airflow sensor readings to ensure safety. too hot for motor. If in a climate that sets this alarm off too often, temperature value can be adjusted to Too Cold for Motor to start, Error Code ‘T’...
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Appendix A: Parts List Table A-1 and Figure A-1 indicate the location and catalog numbers for the following service, and replacement accessory components for the 1 HP ECM Spectrum Blowers. Table A-1 Quantity Item Catalog Number Description Required 7117101 Shaft Coupler, 1/2 x 5/8 Coupler, Socket Head Screw 10-32 x .75”...
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Figure A-1 1 HP Spectrum Blower 2 HP Spectrum Blower...
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Table A-2 and Figure A-1 indicate the location and catalog numbers for the following service, and replacement accessory components for the 2 HP VFD Spectrum Blowers. Table A-2 Quantity Item Catalog Number Description Required 7117102 Shaft Coupler, 7/8 x 5/8 Coupler, Socket Head Screw 10-32 x .75”...
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Quantity Item Catalog Number Description Required 1860500 Flanged Pillow Block Bearing 5/8" Bore Screw – Cap Hex Head 3/8 – 16 x 0.75" SS 1881712 1910018 Lockwasher 3/8 9610000 Product Control Board 7172500 Harness, Control Board Power 7174000 Harness, 2 HP, AC Branch 7174100 Harness, 2 HP, DC Branch 7174400...
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Appendix C: Specifications Wiring Diagrams The wiring diagrams and harness are slightly different based on the motor in the Spectrum Blower. Figure C-1 shows the 1 HP ECM wiring diagram. Figure C-2 shows the 2 HP VFD wiring diagram. The blower size or voltage rating does not affect the wiring diagram to reference.
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Motor Specifications Table C-1 Product Size Electrical Requirements 1 H.P. Electronically Commutated Motor (ECM) 120-240 VAC – 50/60 Hz, Single Phase Only Full Torque – 80.0 Oz.-Ft (6.78 N-M) 1 HP, all Voltages 11.6 Full Load Amps @115VAC 7.3-6.8 Full Load Amps @230VAC Automatic Thermal Protection Product Size Electrical Requirements...
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Appendix D: Blower Curves If using the Spectrum Blower for a benchtop fume hood: 1 HP ECM Spectrum Blower Quick Selection Guide Hood Size 10” Blower Airflow 175-495 175-735 175-955 175-1100 175-1100 175-1100 Range (CFM) Note: 10” Blowers have a minimum achievable airflow of 175CFM and a maximum airflow of 1100CFM 12”...
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10” Coated Steel, 1 HP ECM Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA Speed (RPM) Pressure (inches of water) Signal Signal 750 CFM @ 2.2” to 1000 CFM @ 2.0” 1900 MAX 19.9 700 CFM @ 2.2” to 1050 CFM @ 1.8” 1750 18.5 1500...
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10” Fiberglass, 1 HP ECM Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA Speed (RPM) Pressure (inches of water) Signal Signal 760 CFM @ 1.8” to 1000 CFM @ 1.6” 1900 MAX 19.9 750 CFM @ 1.6” to 1000 CFM @ 1.4” 1750 18.5 1500...
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10” PVC, 1 HP ECM Speed Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA (RPM) Pressure (inches of water) Signal Signal 600 CFM @ 1.8” to 1050 CFM @ 1.4” 1900 MAX 19.9 650 CFM @ 1.6” to 1100 CFM @ 1.1” 1750 18.5 1500...
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12” Coated Steel, 1 HP ECM Speed Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA (RPM) Pressure (inches of water) Signal Signal 1350 CFM @ 2.1” to 1470 CFM @ 2.1” 1250 MAX 20.0 1000 1100 CFM @ 1.3” to 1450 CFM @ 1.2” 16.2 800 CFM @ 0.8”...
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12” Fiberglass, 1 HP ECM Speed Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA (RPM) Pressure (inches of water) Signal Signal 1000 CFM @ 1.8” to 1500 CFM @ 1.7" 1500 MAX 20.0 1300 900 CFM @ 1.5” to 1150 CFM @ 1.4” 17.6 1250 850 CFM @ 1.3”...
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12” PVC, 1 HP ECM Speed Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA (RPM) Pressure (inches of water) Signal Signal 1500 MAX 900 CFM @ 1.9” to 1025 CFM @ 1.8” 20.0 1400 900 CFM @ 1.8” to 1180 CFM @ 1.7” 18.8 1250 850 CFM @ 1.37”...
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12” Fiberglass or PVC, 2 HP VFD Motor Speed Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA (RPM) Pressure (inches of water) Signal Signal 2250 MAX 775 CFM @ 4.0” to 1481 CFM @ 4.1” 19.8 2000 769 CFM @ 3.2” to 2500 CFM @ 2.0” 18.0 1750 687 CFM @ 2.5”...
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12” Coated Steel, 2 HP VFD Motor Speed Optimum Airflow (CFM) and Static 0-10 vdc 4-20mA (RPM) Pressure (inches of water) Signal Signal 2000 MAX 928 CFM @ 4.5” to 1691 CFM @ 5.3” 19.8 1750 710 CFM @ 3.5” to 2436 CFM @ 3.9” 17.8 1600 675 CFM @ 3.0”...
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Appendix E: Connecting the Spectrum Blower to a Guardian Digital AFM (Airflow Monitor) The following section details how to connect a Spectrum Blower to a Guardian Digital Airflow Monitor. When complete, the Spectrum will be able to communicate to the user at the hood with the AFM.
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Figure E-2 Step 1 ROOF-TOP Use a flat head screwdriver to remove 6 SPECTRUM screws securing the access panel on the BLOWER Spectrum Blower (Reference Figure 6-1). Pull away the panel to expose the controls display. Save this panel and hardware.
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for wiring details. For this procedure, input 1 will be used as an example. Once properly wired, the AFM must be programmed to understand the communication being sent from the Spectrum blower. Using the Guardian Digital AFM, follow Steps 4 through 9.
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This alarm has two notification options: a flashing red LED and displaying ‘External alarm’ on the screen. Set LED and Display icon to desired setting (either enabled or not). Labconco recommends enabling both. Step 8 Select ‘None’ for output relay. It should be the default option.
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