Related Manuals for Labconco Protector Premier 10040 Series
Summary of Contents for Labconco Protector Premier 10040 Series
- Page 1 Original instructions Protector Premier Laboratory Fume Hoods Models 10040 Series 10050 Series 10060 Series 10080 Series...
- Page 2 Warranty Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not warranted.
-
Page 3: Table Of Contents
Original instructions ABLE ONTENTS CHAPTER 1: INTRODUCTION About This Manual Typographical Conventions Conventions Typographiques Your Next Step CHAPTER 2: PREREQUISITES Location Requirements Support Requirements Exhaust Requirements Electrical Requirements (Exigences électriques) Service Line Requirements Space Requirements CHAPTER 3: GETTING STARTED Unpacking Your Fume Hood Removing the Shipping Skid Sash Weight Release Installing the Hood on a Supporting Structure &... - Page 4 CHAPTER 5: USING YOUR PROTECTOR PREMIER Operating the Vertical Rising Sash Operating the A-Style Combination Sash Operating the Blower Operating the Lights Working in your Protector Fume Hood CHAPTER 6: MAINTAINING YOUR PROTECTOR PREMIER Service Safety Precautions (Mesures de sécurité des services) Routine Maintenance Schedule Routine Service Operations CHAPTER 7: MODIFYING YOUR PROTECTOR PREMIER...
-
Page 5: Chapter 1: Introduction
Congratulations on your purchase of a Labconco Protector® Premier® Laboratory Fume Hood. Your Protector Laboratory Fume Hood is designed to protect you. It is the result of Labconco’s more than 60 years of experience in manufacturing fume hoods, and users like you suggested many of its features to us. -
Page 6: About This Manual
Original instructions Chapter 1: Introduction About This Manual This manual is designed to help you learn how to install, use, and maintain your laboratory fume hood. Instructions for installing optional equipment on your hood are also included. Chapter 1: Introduction provides a brief overview of the laboratory fume hood, explains the organization of the manual, and defines the typographical conventions used in the manual. -
Page 7: Typographical Conventions
Original instructions Chapter 1: Introduction Appendix E: Serial Number Tag Description provides current rating code used on serial number tag. Appendix F: References lists the various resources available that deal with laboratory fume hoods. Appendix G: VAV Open Area Guidelines to properly assess fume hood effective area whenever variable air volume (VAV) mechanical systems are installed. -
Page 8: Your Next Step
Original instructions Chapter 1: Introduction The S icon indicates the text is specific to the standard model. The A icon indicates the text is specific to the A-Style Combination Sash Model. CAUTION – See Manual. When this symbol is on a fume hood it indicates a caution that is detailed in this manual. -
Page 9: Chapter 2: Prerequisites
Original instructions HAPTER REREQUISITES Before you install your laboratory fume hood, you need to prepare your site for installation. Carefully examine the location where you intend to install your hood. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site. -
Page 10: Location Requirements
Original instructions Chapter 2: Prerequisites Location Requirements The fume hood should be located away from traffic patterns, doors, windows, fans, ventilation registers, and any other air- handling device that could disrupt its airflow patterns. All windows in the room should be closed. La hotte aspirante devrait être localisé... -
Page 11: Electrical Requirements
645, 0.04" Proper blower selection can be determined from these exhaust requirements and the total system static pressure loss. Contact Labconco Customer Service for assistance in sizing a blower system. Refer to Appendix G: VAV Open Area Guidelines to properly assess the fume hood area opening, allowing the variable air volume (VAV) mechanical system to be programmed at various sash positions. -
Page 12: Service Line Requirements
Original instructions Chapter 2: Prerequisites Les modèles Protège-capot disposent câblage interne de l'assemblage de lumière LED et interrupteur de lumière. Tout le câblage interne est terminé à la boîte de jonction point de câblage unique pour le raccordement par un électricien qualifié. Le bouton du ventilateur, et fils de l'interrupteur de lumière sont également mis fin à... -
Page 13: Chapter 3: Getting Started
Original instructions HAPTER ETTING TARTED Now that the site for your laboratory fume hood is properly prepared, you are ready to unpack, inspect, install, and certify your unit. Read this chapter to learn how to: Unpack and move your Protector Hood. ... -
Page 14: Unpacking Your Fume Hood
(15) days of FILE A CLAIM DIRECTLY WITH THE FREIGHT CARRIER. delivery. LABCONCO CORPORATION AND ITS DEALERS ARE NOT RESPONSIBLE FOR SHIPPING DAMAGES. Do not discard the shipping skid or packing material for your fume hood until you have checked all of the components and installed and tested the unit. The Premier fume hood baffle is shipped installed as shown in Figure 1-1. -
Page 15: Sash Weight Release
Original instructions Chapter 3: Getting Started Sash Weight Release To protect the fume hood from damage in shipment, the sash weight has been secured to the back of the fume hood with screws. Simply remove the screws and make sure the sash cables or chains are on the pulleys or sprockets before operation of the sash. - Page 16 Original instructions Chapter 3: Getting Started The following are instructions for mounting a cross support: 1. Level the base cabinets and the work surface. Work surface should be placed flush with the back of the fume hood as shown in Figure 3-1. 2.
-
Page 17: Connecting To The Hood Exhaust System
Consulter le Service Clientèle de Labconco si la calibration de votre soufflerie pour le volume d'aspiration et la perte de pression statique du système le requiert. - Page 18 Original instructions Chapter 3: Getting Started WARNING: The building electrical supply system for Protector Hoods is required to include overload protection. A switch or circuit breaker shall be in close proximity to the equipment and within easy reach of the operator. The switch or circuit breaker is to be marked as the disconnecting device for the equipment.
- Page 19 Original instructions Chapter 3: Getting Started Internal Junction Figure 3-2 All wiring for the fume hood SHOULD be performed by a licensed electrician and conform to all local codes. In most cases, the hood will require the use of shielded conduit to protect the wiring into the hood.
-
Page 20: Connecting The Service Lines To The Protector Hood
Contact Labconco Customer Service for oxygen fixture information. PRUDENCE : Ne pas utiliser de l'oxygène avec l'accessoire de service standard. Contacter le Service Clientèle de Labconco pour les informations d'accessoire d'oxygène. Should access to the hood plumbing fixture bodies be required, remove the service access plate on the hood front corner posts by loosening their individual screws (see item 11, Figure A-1 in Appendix A). -
Page 21: Sealing The Protector Hood To The Work Surface
Your Protector Fume Hood has been tested at the factory per ASHRAE 110-1995. All hoods achieve an “as manufactured rating” of less than 0.05 part per million (ppm) at 4 liters per minute (lpm); AM<0.05 (consult Labconco for individual fume hood ratings). For “field use” ASHRAE testing contact Labconco Sales Engineering Team or Customer Service for a certified on-site contractor. -
Page 22: Precautions
Original instructions HAPTER ERFORMANCE EATURES AFETY RECAUTIONS Performance Features: The Protector Premier Laboratory Hood is designed to meet the needs of the laboratory scientist at OSHA approved velocities as low as 60 feet per minute. The laboratory fume hood has been designed to effectively contain toxic, noxious, or other harmful materials when properly installed. - Page 23 Original instructions Chapter 4: Performance Features & Safety Precautions 6. Lift-Away™ front panel provides easy access to electrical wiring, sash weights, and lighting fixtures. 7. Energy efficient LED lighting is located behind a laminated safety glass shield mounted to the top of the hood. The factory-wired instant start T8 lighting is serviceable from outside the hood cavity.
- Page 24 Original instructions Chapter 4: Performance Features & Safety Precautions 20. Optional Sash Stops provide a means of controlling the operating height of the sash. 21. Integral Blower Models available as shown in Figure 4-1. Note: Integral Blower Model Shown Figure 4-1 Product Service 1-800-522-7658...
-
Page 25: Safety Precautions
Original instructions Chapter 4: Performance Features & Safety Precautions See Diagram on Page 20. CAUTION – Current rating of receptacle is specified in Appendix D. AVERTIR – Classification des prises de courant est spécifié dans l’Annexe D. CAUTION – See Appendix C and D for complete current rating. AVERTIR –... - Page 26 Original instructions Chapter 4: Performance Features & Safety Precautions SLOT. ENSURE BLOCKS ARE LEVEL AND SECURED IN PLACE. Blocking the bottom of the baffle at rear of hood will change the airflow pattern in the hood causing turbulence and possible leakage at the face of the hood.
- Page 27 Original instructions Chapter 4: Performance Features & Safety Precautions High level radioisotope materials are prohibited for usage in this hood. Les matériels d'isotope radioactif de haut niveau sont interdits à l'usage sous cette hotte. AVOID CROSS DRAFTS AND LIMIT TRAFFIC IN FRONT OF THE HOOD.
- Page 28 Original instructions Chapter 4: Performance Features & Safety Precautions Le correct fonctionnement de la hotte d'aspiration dépend principalement de son emplacement et les habitudes de travail de l'opérateur. Consulter le Manuel de Référence dans l'Annexe E. If the unit is not operated as specified in this manual it may impair the protection provided by the unit.
-
Page 29: Chapter 5: Using Your Protector Premier
Original instructions HAPTER SING ROTECTOR REMIER Operating the Vertical-Rising Sash Because of the Protector Hood counterbalanced sash mechanism, it will take only a few pounds of force to move the sash up or down, and you can operate the sash smoothly with one or two hands positioned any where along the handle. -
Page 30: Operating The Lights
Start-up Labconco follows the recommendations of the American National Standard Institute with regards to fume hood exhaust systems. A full list of requirements can be found in the ANSI Standard No. Z9.5 Laboratory Ventilation. If you are... - Page 31 Original instructions Chapter 5: Using Your Protector Premier Final Purging Upon completion of the work, the hood should be allowed to operate for two minutes undisturbed, to purge airborne contaminants from the work area before closing the sash. Unloading Materials and Equipment ...
-
Page 32: Chapter 6 Maintaining Your Protector Premier
Original instructions HAPTER AINTAINING ROTECTOR REMIER Now that you have an understanding of how to work in the fume hood, we will review the suggested maintenance schedule and the common service operations necessary to maintain your fume hood for peak performance. Service Safety Precautions ... -
Page 33: Routine Maintenance Schedule
Original instructions Chapter 6: Maintaining Your Protector Premier Lors de l'entretien sur n'importe quelles lignes de secteur, toujours éteindre premièrement l’alimentation. Quelques composants détachables peuvent être lourds, respecter les règles de sécurité du soulèvement. Vérifier tous les composants sont correctement installés avec un fonctionnement vérifié... -
Page 34: Routine Service Operations
Original instructions Chapter 6: Maintaining Your Protector Premier Les déflecteurs de hotte devraient être contrôlés pour leur blocage arrière afin d’assurer que la hotte maintient un flux d’air correct. All weekly activities. Toutes les activités hebdomadaires. Annually Annuellement ... -
Page 35: Chapter 7: Modifying Your Protector Premier
These include the addition of work surfaces, service fixtures, air monitor, distillation grids, electrical duplex outlets, ceiling enclosures, and rear panels. Installing Work Surfaces Your Protector Fume Hood requires a work surface to work properly. Contact Labconco Customer Service for ordering information. Figure 7-1 Product Service 1-800-522-7658... -
Page 36: Installing Ceiling Enclosures Above The Fume Hood
Fume Hood Your Protector Fume Hood has mounting holes to accept a ceiling enclosure to close off the area between the top of the hood and the ceiling. Contact Labconco Customer Service for ordering information. Labconco offers both non-adjustable fixed height ceiling enclosures as well as adjustable height ceiling enclosures per the charts below. - Page 37 Original instructions Chapter 7: Modifying Your Protector Premier Configure Your Adjustable Height Ceiling Enclosure Kit Catalog Number Use this key to configure the seven digit catalog number to order your 3-Sided Adjustable Height Ceiling Enclosure Kit. For example, 9425501 is a 3-Sided Ceiling Enclosure Kit for a 5' Protector Premier Hood with a height range of 14-19".
-
Page 38: Installing Rear Panels Behind The Fume Hood
Your Protector Fume Hood can be modified to add a rear panel behind the fume hood when the fume hood is placed on an island (not available on Pass-Through Fume Hood). Contact Labconco Customer Service for ordering information. Product Service 1-800-522-7658... -
Page 39: Installing Additional Service Fixtures
The distillation grids allow the hood user to mount glassware, motors, stirrers, and other apparatus (not available on Pass-Through Fume Hood). Contact Labconco Customer Service for ordering information. Figure 7-6... -
Page 40: Sash Stop Kit - Field Installation
Your Protector Fume Hood can be ordered with duplex outlets, however, if you ordered a model without an electrical duplex outlet you can have one installed in the field by a qualified electrician. Contact Labconco Customer Service for ordering information. (Not acceptable on explosion-proof hoods). -
Page 41: Chapter 8 Troubleshooting
Original instructions HAPTER ROUBLESHOOTING Refer to the following table if your fume hood fails to operate properly. If the suggested corrective actions do not solve your problem, contact Labconco for additional assistance. PROBLEM CAUSE CORRECTIVE ACTION Remote blower and Wires not connected Check connection of switches. - Page 42 Original instructions Chapter 8: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Lamp wiring is Inspect lamp wiring. Fume hood blower operates but lights disconnected. will not operate Defective lamp Replace lamp ballasts. ballasts. See “Certifying the Hood” Chapter 3 and Improper user Contaminants “Safety Precautions”...
- Page 43 Original instructions Chapter 8: Troubleshooting PROBLEM CAUSE CORRECTIVE ACTION Vertical sash frame is Place horizontal glass symmetrically and distorted. pull sash down to air foil. Straighten damaged frame. Cable is frayed or has Re-install, cable must be replaced slipped off the immediately if damaged.
-
Page 44: Appendix A: Protector Premier Components
Valve, Labconco (Water) 1/4" Compression Fitting 9823701 Valve, Labconco (Water) 3/8" Compression Fitting 9817000 Valve, Labconco 1/4" Compression Fitting (AIR, GAS, VAC, NIT, etc.) 9817001 Valve, Labconco 3/8" Compression Fitting (AIR, GAS, VAC, NIT, etc.) 9823702 Valve, Labconco Deionized 1/4" Compression Fitting 9823703 Valve, Labconco Deionized 3/8"... - Page 45 Original instructions Appendix A: Protector Premier Components Item Quantity Part No. Description LED Light Fixture, 36" – use on 4' Hoods 9945300 LED Light Fixture, 48" – use on 5', 6' Hoods 9945301 LED Light Fixture, 36" Combo – use on 8' Hoods 9945302 1302301 Switch, Rocker...
- Page 46 Original instructions Appendix A: Protector Premier Components 23, 25, 26, 27 5, 6 10, 21 Figure A-1 Product Service 1-800-522-7658...
-
Page 47: Appendix B: Protector Premier Dimensions
Original instructions PPENDIX ROTECTOR REMIER IMENSIONS Premier Model Widths 48.00 60.00 72.00 96.00 38.25 50.25 62.25 86.25 Dimensions in inches. CAD layouts available upon request. Figure B-1 Product Service 1-800-522-7658... - Page 48 Original instructions Appendix B: Protector Premier Dimensions Premier Integral Model Widths 48.00 60.00 72.00 38.25 50.25 62.25 Figure B-2 Product Service 1-800-522-7658...
-
Page 49: Appendix C Protector Premier Specifications
Original instructions PPENDIX ROTECTOR REMIER PECIFICATIONS Environmental Conditions Indoor use only. Maximum altitude: 10,000 feet (3,048 meters). Ambient temperature range: 41° to 104°F (5° to 40°C). Maximum relative humidity: 80% for temperatures up to 88°F (31°C), decreasing linearly to 50% relative humidity at 104°F (40°C). - Page 50 Original instructions Appendix C: Protector Premier Specifications Product Service 1-800-522-7658...
- Page 51 Original instructions Appendix C: Protector Premier Specifications Product Service 1-800-522-7658...
-
Page 52: Appendix D: Protector I-S Hood
Appendix E are sold separately and are not sold by Labconco. The Protector I-S Hood is primarily used for small hood projects when the number of fume hoods cannot justify a complete variable airflow volume system or VAV. - Page 53 (Appendix E), duct sensors, or hood exhaust volume controls are not included. The variety of room controls MUST BE selected by the building controls engineering department. Note: Room controls are not sold by Labconco. In typical environments the room controls are set to a negative pressure with a range of -0.01"...
- Page 54 Original instructions Appendix D: Protector I-S Hood Left side upper limit switch wired for high speed and set to activate with sash raised 20" above work surface. The upper limit switch can be lowered in 1" increments between 15" and 20". Intelli-Sense Control Box powered up and functional without lights.
- Page 55 Original instructions Appendix D: Protector I-S Hood Black wire to normally open. Left side lower limit switch wired for low speed. Red wire to common. Product Service 1-800-522-7658...
- Page 56 Original instructions Appendix D: Protector I-S Hood Back of airflow Power to air monitor. monitor. Airflow monitor in-line sensor, air pathway, and wiring to monitor. Night setback lower switch shown on right. Switch is wired to normally open and common terminals, and wired to air monitor input I/P1.
- Page 57 Original instructions Appendix D: Protector I-S Hood Front of airflow monitor showing “SETBACK” when sash is closed. Product Service 1-800-522-7658...
- Page 58 Original instructions Appendix D: Protector I-S Hood Sensor wiring in to air monitor. Back of airflow monitor night setback switch wiring to I/P1 for Input 1. Power in to air monitor. Product Service 1-800-522-7658...
- Page 59 Original instructions Appendix D: Protector I-S Hood 115V Wiring Diagram – Automatic Operation 230V Wiring Diagram – Automatic Operation Product Service 1-800-522-7658...
-
Page 60: Appendix E Serial Number Tag Description
Original instructions PPENDIX ERIAL UMBER ESCRIPTION Serial tag includes standard information with the following changes: The portion of the tag for electrical information is labeled with the following units: Volts AC, Phase, Cycle, AMP. Each hood will include one of the following: Volts AC Phase Cycle... - Page 61 Original instructions Appendix E: Serial Number Tag Description This fume hood includes three additional electrical receptacles, individually wired to the field wired box and individually rated as 115V, single phase, 60Hz, 20 Amps. Each duplex can be wired on a dedicated circuit rated at 20A or the duplexes may be ganged together on the same circuit with the total load of the ganged duplexes not exceeding the 20A electrical service they are wired to.
- Page 62 Original instructions Appendix E: Serial Number Tag Description This fume hood includes three additional electrical receptacles, individually wired to the field wired box and individually rated as 230V, single phase, 50Hz, 10 Amps. Each duplex can be wired on a dedicated circuit rated at 10A or the duplexes may be ganged together on the same circuit with the total load of the ganged duplexes not exceeding the 10A electrical service they are wired to.
- Page 63 Original instructions Appendix E: Serial Number Tag Description ANNEXE E DESCRIPTION DE SÉRIE TAG NUMBER Étiquette de série comprend des informations standard avec les modifications suivantes: La partie de l'étiquette d'information électrique est étiqueté avec les unités suivantes: Volts AC, phase, cycle, AMP. Chaque hotte comprendra une des opérations suivantes: Volts AC Phase...
- Page 64 Original instructions Appendix E: Serial Number Tag Description Cette hotte comprend quatre autres prises électriques, individuellement câblés à la boîte câblées individuellement et classé comme 115V, monophasé, 60 Hz, 20 A. Chaque duplex peut être branché sur un circuit dédié évalué à 20A ou les duplex peuvent être groupés ensemble sur le même circuit que la charge totale des duplex couplées ne dépassant pas le service électrique 20A ils sont câblés.
- Page 65 Original instructions Appendix E: Serial Number Tag Description branché sur un circuit dédié classé au 10A ou les duplex peuvent être groupés ensemble sur le même circuit que la charge totale des duplex couplées ne dépassant pas le service électrique 10A ils sont câblés. Cette hotte comprend quatre autres prises électriques, individuellement câblés à...
-
Page 66: Appendix F References
Original instructions PPENDIX EFERENCES Many excellent reference texts and booklets are currently available. The following is a brief listing: Laboratory Ventilation Standards Federal Register 29 CFR Part 1910 Non-mandatory recommendations from “Prudent Practices”. Fume hoods should have a continuous monitoring device ... - Page 67 Original instructions Appendix F: References ANSI Z9.5-2011 Laboratory Standard Covers entire laboratory ventilation system. New and remodeled hoods shall have a monitoring device Ductless hoods should only be used with non-hazardous materials American Industrial Hygiene Association 2700 Prosperity Avenue, Suite 250 Fairfax, VA 22031 (703) 849-8888 SEFA 1-2002...
- Page 68 Original instructions Appendix F: References Department of Labor, Occupational Safety and Health Administration, 29 CFR Part 1910, Occupational Exposures to Hazardous Chemicals in Laboratories, Final Rule. Vol. 55, No. 21. Washington D.C.:1990 DiBerardinis. L. et al. Guides for Laboratory Design, Health and Safety Considerations. Wiley &...
-
Page 69: Appendix G: Vav Open Area Guidelines
PPENDIX VAV O UIDELINES When integrating a Labconco fume hood into a variable air volume (VAV) mechanical system, properly assessing the area opening of the fume hood is critical to ensure correct controller calibration for maintaining face velocity across all sash positions. Depending on your brand of VAV controller, you may be prompted to enter different information to arrive at this correct area. - Page 70 Original instructions Appendix G: VAV Open Area Guidelines c. Free opening area i. Multiply the width opening times the vertical opening (A x B), and enter that here: Free opening area = ___________ square inches = C (sq.in) ii. Divide this by 144 to arrive at square feet, and enter that here: Free opening area = ____________ square feet = C (sq.ft) 2.
Need help?
Do you have a question about the Protector Premier 10040 Series and is the answer not in the manual?
Questions and answers