ZIEHL-ABEGG ECblue Basic Series Assembly Instructions Manual
Ec-fans and motors with highest effciency
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- Assembly instructions manual (51 pages) ,
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Summary of Contents for ZIEHL-ABEGG ECblue Basic Series
- Page 1 english ECblue Basic Motor sizes: D (116), G (152) EC-fans and motors with highest efciency Assembly instructions Keep for reference! L-BAL-F052D-GB 1939 Index 007 Part.-No.
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Page 2: Table Of Contents
Assembly instructions ECblue Basic Content General notes ............. Validity . - Page 3 Assembly instructions ECblue Basic EMC-compatible installation ..........5.4.1 Harmonics current for 3 ~ types .
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Page 4: General Notes
Validity This document is valid for motors and fans of the ECblue Basic series. Motor sizes: D (116) and G (152). The used motor size is recognisable from the type designation ( rating plate). -
Page 5: Using In The Usa Or Canada
Sticking the AM-MODBUS-W inside label on the Sticking the EM-W inside label on the ECblue hous- ECblue housing. ing. Note: The modules (AM-MODBUS-W and AM-PREMIUM-W) are stricly limited for the integration and usage with host devices manufactured by ZIEHL-ABEGG SE. L-BAL-F052D-GB 1939 Index 007 Part.-No. 5/46... -
Page 6: Safety Instructions
Assembly instructions ECblue Basic Safety instructions 2 Safety instructions This chapter contains instructions to prevent personal injury and property damage. These instructions do not lay claim to completeness. In case of questions and problems, please consult our company technicians. Intended use Attention! •... -
Page 7: Explanations Of Symbols
Assembly instructions ECblue Basic Safety instructions Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding... -
Page 8: Modifications / Interventions In The Device
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. -
Page 9: Product Overview
- on the rating plate. Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. -
Page 10: Transport, Storage
Assembly instructions ECblue Basic Product overview Transport, storage Attention! • Observe the weight specifications (see rating plate) and the permissible carrying loads of the means of transport. • Wear safety clothing / shoes and cut-resistant safety gloves when handling. • Do not transport the fan by the connecting cable! •... -
Page 11: Mounting
Do not coat connection components! Coating connecting cables, cable glands and electronics covers (e.g. by paint- ing, lacquering, powder-coating), is not permissible without consulting ZIEHL-ABEGG! L-BAL-F052D-GB 1939 Index 007 Part.-No. 11/46... -
Page 12: Assembly In A Humid Atmosphere
Compliance with the following specifications is mandatory for this: • Metric to inches threaded adapters, used to connect the conduits, can be ordered from ZIEHL-ABEGG in a package of : – for MK116: part number 00297623 – for MK152: part number 00297624 ®... -
Page 13: Connection In Nfpa 79 Applications
Connection in NFPA 79 Applications In applications where the NFPA 79 (Electrical Standard for industrial machinery) applies the enclosed cable glands can be used. The cable glands can be ordered additionally in packages of from ZIEHL-ABEGG: • for MK116: part number 00295308 •... -
Page 14: Installation Of Axial Fans
Assembly instructions ECblue Basic Mounting Installation of axial fans • Pay attention to a sufficient screw-in length in the motor flange. • Excess screw length not permissible and it may result in the rotor being brushed against or blocked. • Every screwing case is different. -
Page 15: Installation In An Exhaust Air Stack, Design T
Assembly instructions ECblue Basic Mounting 4.6.2 Installation in an exhaust air stack, design T 4.6.2.1 Mounting with plastic brackets • Mark and bore position of the mounting brackets (2) in the chimney (3) by means of a stencil 4x90°. In the case of soft foam tubing, place a sufficiently dimensioned washer made of corrosion-resistant material under mounting brackets and the screwed connection from outside. -
Page 16: Zaplus Fans
Assembly instructions ECblue Basic Mounting 9/10 ai_kl_1905_1 figure 2 figure 3 Feed the fan (1) into the chimney in accordance with fig. 3, and center it in the mounting bracket (4). In addition, the support is to be secured in accordance with fig. 2 by using bolts (9/10). The four support clamps (5) are used as support eyelets for additional fixings (e.g. -
Page 17: Assembly Of Maxvent Fans Type Fv, Dn
Assembly instructions ECblue Basic Mounting 4.6.4 Assembly of MAXvent fans type FV, DN, For attachment to fixed motor flange use screws with property class 8.8 or A2-70 (stainless steel) to EN ISO 4014 and provide with suitable screw locking. Observe the following points for all types of fans: •... -
Page 18: Mounting Of Centrifugal Fans Design Rg
Assembly instructions ECblue Basic Mounting 4.7.2 Mounting of centrifugal fans design RG.. / RD.. Fastening depending on housing design on flange or fastening brackets. Information An additional bracket is required for fastening to the flange. This is available as an accessory. Attention! •... -
Page 19: Optimal Installation Distances According To For Rh../ Er../ Gr.. Fans
Assembly instructions ECblue Basic Mounting 4.7.4 Optimal installation distances according to for RH../ ER../ GR.. fans • Distance on suction side: LA ≥ 0.5 x DSa * • Distance on the pressure side: LD ≥ 1 x DSa • Impeller blade external-diameter : Ø DSa •... -
Page 20: Mounting The Motor
• The max. permissible mass of the impeller or the component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •... -
Page 21: Electrical Installation
Assembly instructions ECblue Basic Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations. -
Page 22: Version With Connection Cables
Assembly instructions ECblue Basic Electrical installation Version with connection cables Information • In versions with connecting leads the connection is made to the colour coded wires. Note the cable bands on the connecting leads and the respective connection diagram. • The type, length, colour coding and connection assignment of the connecting leads may vary depending on the version. -
Page 23: Version Without Connection Cables
Assembly instructions ECblue Basic Electrical installation Version without connection cables 1 Cover of controller housing 2 Cable glands + seal insert for two cables (applicable only if necessary) - motor size “D”: 3 x M16 + 1 x seal insert with two holes 5 mm - motor size “G”: 3 x M20 + 1 x seal insert with two holes 6 mm 3 Cable entry points with plastic fastener 4 Voltage supply... -
Page 24: Emc-Compatible Installation
Assembly instructions ECblue Basic Electrical installation Information The respective connections are represented in the enclosure of this assembly instructions ( Connection diagram)! Tightening torques M Thread size Tightening tor- Remarks ques M [Nm] [Lb In] Plastic cable gland Sealing area cable diameter 4…10 mm Plastic cable gland Sealing area for cable diameter 6…12 mm Brass cable gland... -
Page 25: Voltage Supply
Assembly instructions ECblue Basic Electrical installation Voltage supply 5.5.1 Line voltage Danger due to electric current • It must be strictly observed that the line voltage complies with specified on the rating plate and lies within the allowable tolerance specifications (see technical data). •... -
Page 26: Operating In It-System
Assembly instructions ECblue Basic Electrical installation 5.5.5 Operating in IT-System Danger due to electric current • In the IT-System the neutral point of voltage supply is not grounded; in the case of a short-circuit between a phase (e.g. “L1”) and protective earth “PE” becomes the protective earth potential = phase. -
Page 27: Motor Protection
Assembly instructions ECblue Basic Electrical installation Danger due to electric current For an installation of r.c.d. protection, it shall be observed that this must be of “universal-current sensitivity”. In accordance with EN 50 178, Section. 5.2. other types of current-operated protective devices may not be used. -
Page 28: Output Voltage "10 V
Assembly instructions ECblue Basic Electrical installation Diagram setting signal and motor speed 100 % 50 % 4.5 % 0.5 V 5 % PWM 0 – 10 V 0 – 100 % PWM 21.07.2015 v_ecblue_nmotor_at_0_10v_pwm.vsd nM Motor speed 100 % Nominal speed 6 % Height of start speed 4.5 % Height of stop speed 0.5 V / 5 % PWM Value start analog input (factory setting) -
Page 29: Digital Input "D1" For Enable (Device On / Off)
Assembly instructions ECblue Basic Electrical installation 5.11 Digital input “D1” for enable (device ON / OFF) Electronic switch off via floating contact at terminals “D1” - “+24V” (input resistance and voltage range see Technical data). Function factory setting for “D1”: •... -
Page 30: Option Add-On Modules Ecblue Basic
An additional module can be retrofitted in the slot provided if required (mounting operating instructions of the additional modules). The range of additional modules is constantly being extended and adapted to market requirements. The currently available additional modules can be requested from ZIEHL-ABEGG. Examples for currently available additional modules Type Part-No. -
Page 31: Start-Up
3. If resonance vibrations occur, it is possible to hide certain speed ranges (see Motor Setup). 4. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694 Check the fan for mechanical vibrations after installation. -
Page 32: Status Out With Flash Code
Assembly instructions ECblue Basic Diagnostics / Faults Type of error Possible cause Adjustment see "Fan does not run" Fan turns too slowly Impeller / blade scrapes / brushes When indicated, clear foreign bodies/dirt from the fan Active temperature management Check for free air passages; remove foreign bodies if necessary effective see "Impeller blocked or dirty"... - Page 33 Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment With a drop in temperature the modulation Temperature management active rises again llinear. The device has an active temperature man- Check cooling of the controller agement to protect it from damage due to too high inside temperatures.
- Page 34 Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment Error motor start If it is possible to start the motor in the target direction of rotation after the error If a starting command is given (enable avail- message, the error message will disappear able and Setpoint >...
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Page 35: Brake Function And Behaviour In Rotation By Air Current
Assembly instructions ECblue Basic Diagnostics / Faults Brake function and behaviour in rotation by air current At applied line voltage, enable and a setting signal above "0", the speed control is active and the speed is stable even under load fluctuations. If the motor is not controlled with line voltage applied, i.e. -
Page 36: Service Work
• Repair, e.g. by welding is prohibited! • Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • The fan or motor is maintenance-free due to the use of ball bearings with “life-time lubrication”. At the end of the grease service life (see Technical Data), it is necessary to change the bearing. -
Page 37: Cleaning
Assembly instructions ECblue Basic Enclosure Cleaning Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration! Clean the fans`s flow area. Attention! • Do not use any aggressive, paint solvent cleaning agents when cleaning. •... - Page 38 Assembly instructions ECblue Basic Enclosure Permissible installation height 0...4000 m amsl ≤ 1000 m: no limitation > 1000 m: max. permissible input current = current indication rating plate minus 5 % / 1000 m > 2000 m: max. permissible line voltage = max. voltage indication rating plate minus 1.29 % / 100 m Permissible rel.
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Page 39: Ul Specifications
Assembly instructions ECblue Basic Enclosure UL specifications 9.2.1 UL: Ratings RATINGS: Ambient Model Input at 50 / 60 Hz Output Tempera- ture [C°] MK116 MK 116-#I#.07.#A 3x 380–480 Vac, 2500W, 4.0-3.2A 2400 W / 16kHz 4.7 A, 460Vac (rms) MK 116-#I#.11.#A 3x 380–480 Vac, 2500W, 3.2-3.6A 2350 W / 16kHz 4.4 A, 460Vac (rms) MK 116-#I#.##.#A-A16... -
Page 40: Ul: Overload Protection
3x 200–480 Vac 1600-3000 W, 6.0-4.7A 1500-2850 W / 16kHz 5.5-4.3 A 180- 440Vac (rms) #: Placeholder see ZIEHL-ABEGG Nomenclature Power data of the motor in the fan standing nearby the above data on the rating-plate. 9.2.2 UL: Overload protection The integrated variable speed drives are equipped with a solid state motor overload protection and a solid state short circuit protection. -
Page 41: Ul: Short Circuit Current Rating
Assembly instructions ECblue Basic Enclosure 9.2.3 UL: Short Circuit Current Rating The integrated variable speed drives are suitable to be used on a circuit capable of delivering no more than 100 kA RMS symmetrical. Details can be found in the following table. The fusing for the short-circuit protection must comply with the requirements in UL248. - Page 42 Assembly instructions ECblue Basic Enclosure ECblue Basic (_ _ _ _ _-_I_.D_._ _ _ _), (_ _ _ _ _-_I_.G_._ _ _ _) Kontaktbelastung Contact rating max. AC 250 V 2 A 24V 10V GND D1 L3/N Netzspannung Leistungsschild Externe Drehzahlvorgabe 10 k Line voltage Rating-plate...
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Page 43: Ec Declaration Of Incorporation
Electronically commutated internal or external rotor motor (also with integrated EC controller) complies with the requirements in Appendix I, Articles 1.1.2, 1.1.5, 1.4.1, 1.5.1 in EG Machinery Directive 2006/42/EG. Manufacturer ZIEHL-ABEGG SE Heinz-Ziehl-Strasse D-74653 Künzelsau The following harmonised standards have been used: EN 60204-1:2006+A1:2009+AC:2010 Safety of machinery;... - Page 44 It is prohibited to commission this incomplete machine until it has been secured that the machine into which it was incorporated complies with the stipulations of the EC Machinery Directive. Künzelsau, 03.09.2018 (location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Dr. W. Angelis Dr. D. Kappel Technical Director Air Movement Division...
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Page 45: Index
Assembly instructions ECblue Basic Index service life setting signal air current sound power levels Assembly Stainless steel Switching Freq. Bearing Technical data 3, 37 temperature management changing the bearing Thread size Chimney Tightening torques condensation drain hole 14, 17 control cable cooling current-operated protective devices... -
Page 46: Manufacturer Reference
Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...