Related Manuals for ZIEHL-ABEGG ECBLUE MODBUS
Summary of Contents for ZIEHL-ABEGG ECBLUE MODBUS
- Page 1 ECblue MODBUS Application Cleanroom EC-fans and motors with highest efciency Assembly instructions Software version: D2324A from version 10.04 L-BAL-F041-GB 1820 Index 003 Part.-No. 00296941-GB...
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Page 2: Table Of Contents
Assembly instructions ECblue MODBUS Content General notes .......... - Page 3 Assembly instructions ECblue MODBUS EMC-compatible installation of control lines ....Mains connection ........
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Page 4: General Notes
We do not accept any liability for possible errors or omissions in the information con- tained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. -
Page 5: Intended Use
Assembly instructions ECblue MODBUS Safety instructions 2.1 Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract. -
Page 6: Explanations Of Symbols
Assembly instructions ECblue MODBUS Safety instructions 2.3 Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can... -
Page 7: Work On The Device
Assembly instructions ECblue MODBUS Safety instructions 2.6 Work on the device Information Mounting, electrical connection, and start-up operation may only be carried out by an electrical specialist in accordance with electrotechnical regulations (e.g. EN 50110 or EN 60204)! Danger due to electric current •... -
Page 8: Modifications / Interventions In The Device
ZIEHL-ABEGG.These parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for use. 2.8 Operator’s obligation of diligence •... -
Page 9: Product Overview
3.4 Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commission of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. -
Page 10: Transport, Storage
All ErP-relevant information comprises measurements which are determined using a standardised measurement set-up. More details can be obtained from the manufacturer. Further information about the ErP directive (Energy related Products-Directive) can be found on www.ziehl-abegg.de search key: "ErP". 3.5 Transport, storage Attention! •... -
Page 11: Disposal / Recycling
Assembly instructions ECblue MODBUS Mounting Size External dimensions [mm] Permissible number 607 x 607 760 x 760 912 x 912 Attention! Lifting several fan units next to one another is prohibited! 3.6 Disposal / recycling Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations. -
Page 12: Connection Lead & Terminal Box
Assembly instructions ECblue MODBUS Mounting • Protective measures must be taken against falling parts when mounting with a hanging rotor. • The custom designs must suit the prevailing conditions. • Tighten the fastenings with the specified torques. • Do not allow drilling chips, screws and other foreign bodies to reach the device interior! •... -
Page 13: Mounting The Motor
• The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •... -
Page 14: Assembly In A Humid Atmosphere
Assembly instructions ECblue MODBUS Electrical installation 4.5 Assembly in a humid atmosphere Information If a fan / motor is stationary for long periods in a humid atmosphere, it should be switched ON for minimum of two hours every month to remove any moisture that may have condensed within the motor. -
Page 15: Connection
Assembly instructions ECblue MODBUS Electrical installation 5.2 Connection Information The respective connections are represented in the enclosure of this assembly instructions ( Connection diagram)! Motors with connection by plug socket (type: MK116 -_ I _ . _ _ . _ _) 10 V 15.01.2014... -
Page 16: Emc-Compatible Installation Of Control Lines
Assembly instructions ECblue MODBUS Electrical installation 5.3 EMC-compatible installation of control lines Pay attention to sufficient distance from powerlines and motor wires to prevent interfer- ences. The control cable may not be longer than 30 m. Screened control cables must be used when the cable length is longer than 20 m. -
Page 17: Voltage Supply "10 V Dc
Assembly instructions ECblue MODBUS Electrical installation 5.7 Voltage supply “10 V DC” Voltage supply (PELV current source pursuant to DIN EN 60204-1) for external compo- nents, e.g. for ECblue connection box. Connection: “10 V” - “GND” (max. load Technical data und connection diagram). -
Page 18: Communication
Assembly instructions ECblue MODBUS Electrical installation Connection with RJ45 patch cable whe using the connection box for ECblue The connection is made at the terminals: A (D+), B (D-) und GND. The connection is made to the connection box by the RJ45 service connection. - Page 19 Assembly instructions ECblue MODBUS Electrical installation MODBUS MODBUS (RS-485) (RS-485) (D+) (D-) (D+) (D-) 13.08.2013 v_modbus_connect_ext.vsd Example for devices with MODBUS connection and automatic addressing Information • You must ensure correct connection; i. e. “A (D+)” must also be connected on the following devices to “A (D+)”.
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Page 20: Modbus Networking And Automatic Addressing
Assembly instructions ECblue MODBUS Electrical installation Shielding The use of shielded cables is normally not needed but offers high protection against electromagnetic interferences, especially high frequencies. However, the effectiveness of the shield depends on careful installation of the line. If shielded cables are used, the shield should be placed at “PE” on at least one side (preferably on the master connection). - Page 21 Assembly instructions ECblue MODBUS Electrical installation Networking with telephone wire The connection at the terminal is made at the terminals: A (D+), B (D-) and GND. Connection of the users via the terminals: A (D+), B (D-), GND and ID1 / ID2 Networking with RJ45 patch cable by usage connection box for ECblue The connection to the terminal is made at the terminals: A (D+), B (1D-) and GND.
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Page 22: Open-Collector Output "A1" (Status / Tacho)
Assembly instructions ECblue MODBUS Electrical installation 5.10 Open-Collector output “A1” (status / tacho) Open-Collector pulse output for status display or speed display. Status display (function for factory setting) Depending on the operating state of the device, the output “A1” is 200...300... -
Page 23: Start-Up
Motor Setup or Add-on module). 5. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694. Check the fan for mechanical vibrations after installation. If the limit values of the... -
Page 24: Diagnostics / Faults
Assembly instructions ECblue MODBUS Diagnostics / Faults 7 Diagnostics / Faults 7.1 Trouble shooting Type of error Possible cause Adjustment Fan does not No line voltage Check line voltage run (anymore) Line failure Under - or overvoltage Earth fault Check motor connection and line voltage... -
Page 25: Indication Of The Operating Condition Over A1 And A2
Assembly instructions ECblue MODBUS Diagnostics / Faults Type of error Possible cause Adjustment Unusual noises Bearing damaged / worn Change bearings in motor size 055“(Z” / “B” at cross flow) change the fan. Impeller / blade scrapes / When indicated clear foreign bodies / dirt from the fan (see brushes "Impeller blocked or dirty") - Page 26 Assembly instructions ECblue MODBUS Diagnostics / Faults A1 Status Out A2 Operation Reaction of Controller Cause Out OC * Adjustment Explanation off GND = ON off GND = ON Switch off by Bus No enable = OFF Description Communication ECblue MODBUS...
- Page 27 Assembly instructions ECblue MODBUS Diagnostics / Faults A1 Status Out A2 Operation Reaction of Controller Cause Out OC * Adjustment Explanation off GND = ON off GND = ON Intermediate overvoltage If the DC-link voltage drops below the limit within 75 seconds,...
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Page 28: Behaviour In Rotation By Air Current In Reverse Direction
Assembly instructions ECblue MODBUS Diagnostics / Faults A1 Status Out A2 Operation Reaction of Controller Cause Out OC * Adjustment Explanation off GND = ON off GND = ON Error Peak current After a switch off the controller waits for 5 seconds then the con- If the motor current increases troller attempt a start. -
Page 29: Service Work
Check the impeller, in particular the weld-seams, for possible cracks. • Repair, e.g. by welding is prohibited! • Bolted-on wheels and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. •... -
Page 30: Cleaning
Assembly instructions ECblue MODBUS Service work • Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the condensation bores due to ingress of dirt. • When opening cable glands on the fan / motor, check the condition of the threaded connections and seals. -
Page 31: Enclosure
Assembly instructions ECblue MODBUS Enclosure 9 Enclosure 9.1 Technical data Line voltage* AC: 1 ~ 200...277 V (+/- 10 % ), DC: 280...400 V (+/- 10 % ) 50/60 Hz rating plate) Maximal line fuse 16 A Max. load limit integral of cut-in 6.7 A... -
Page 32: Connection Diagram
Assembly instructions ECblue MODBUS Enclosure 9.2 Connection diagram ECblue MODBUS 02 A (D+) MODBUS (RS-485) Status Out OC A1 B (D-) MODBUS (RS-485) Operation Out OC A2 ID1 Addressing DC Out (I = 10 mA) 10 V ID2 Addressing Signalanschluss... -
Page 33: Ec Declaration Of Incorporation
Assembly instructions ECblue MODBUS Enclosure EC Declaration of Incorporation - Translation - (english) ZA87 1750 Index 007 as defined by the EC Machinery Directive 00296702-GB 2006/42/EC, Annex II B The design of the incomplete machine: • Axial fan FA.., FB.., FC.., FE.., FF..,FG.. FS.., FT.., FH.., FL.., FN.., FV.., DN.., VR.., VN.., ZC.., ZF..,ZG.., ZN.. - Page 34 Assembly instructions ECblue MODBUS Enclosure The specific technical documentation in accordance with Appendix VII B has been written and is available in its entirety. The person authorised for compiling the specific technical documentation is: Dr. W. Angelis, address see above.
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Page 35: Index
Assembly instructions ECblue MODBUS Enclosure 9.4 Index motor speed Motors Type air current Assembly one-quadrant drives Baudrate Bearing rating plate Residual-current-operated protective changing the bearing RJ45 condensation drain hole RS-485 control cable cooling S1 operated service life DC voltage sound power levels Status display Switching Freq. -
Page 36: Manufacturer Reference
Assembly instructions ECblue MODBUS Index 9.5 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau...