ZIEHL-ABEGG ECblue MODBUS Assembly Instructions Manual
ZIEHL-ABEGG ECblue MODBUS Assembly Instructions Manual

ZIEHL-ABEGG ECblue MODBUS Assembly Instructions Manual

Application cleanroom, ec-fans and motors with highest efficiency
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ECblue MODBUS
Application Cleanroom
EC-fans and motors with highest efciency
Assembly instructions
Keep for reference!
Software version: D2324A from version 10.04
L-BAL-F041-GB 2016 Index 005
Part.-No. 00296941-GB

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Summary of Contents for ZIEHL-ABEGG ECblue MODBUS

  • Page 1 ECblue MODBUS Application Cleanroom EC-fans and motors with highest efciency Assembly instructions Keep for reference! Software version: D2324A from version 10.04 L-BAL-F041-GB 2016 Index 005 Part.-No. 00296941-GB...
  • Page 2: Table Of Contents

    Assembly instructions ECblue MODBUS Content General notes .............
  • Page 3 Assembly instructions ECblue MODBUS Start-up ..............
  • Page 4: General Notes

    We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, improper use or as a consequence of unauthorized repairs or modifications.
  • Page 5: Safety Instructions

    Assembly instructions ECblue MODBUS Safety instructions 2 Safety instructions Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract.
  • Page 6: Explanations Of Symbols

    Assembly instructions ECblue MODBUS Safety instructions Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can occur if the...
  • Page 7: Modifications / Interventions In The Device

    Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.
  • Page 8: Product Overview

    - on the rating plate. Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites.
  • Page 9: Transport, Storage

    Assembly instructions ECblue MODBUS Product overview Transport, storage Attention! • Observe the weight specifications (see rating plate) and the permissible carrying loads of the means of transport. • Wear safety clothing / shoes and cut-resistant safety gloves when handling. •...
  • Page 10: Mounting

    Assembly instructions ECblue MODBUS Mounting 4 Mounting General notes Attention! • Mounting is only to be undertaken by trained service personnel. The system manufacturer or the machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid standard and guidelines (EN ISO12100 / 13857).
  • Page 11: Mounting Of Centrifugal Fans

    Assembly instructions ECblue MODBUS Mounting Mounting of centrifugal fans 4.5.1 Mounting of centrifugal fans, RH design For attachment to fixed motor flange use screws with property class 8.8 to EN ISO 4014 and provide with suitable screw locking. Permissible tightening torques M...
  • Page 12: Mounting The Motor

    • The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •...
  • Page 13: Electrical Installation

    Assembly instructions ECblue MODBUS Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.
  • Page 14: Connection

    Assembly instructions ECblue MODBUS Electrical installation Connection Information The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! Motors with connection by plug socket (type: MK116 -_ I _ . _ _ . _ _) 10 V 15.01.2014...
  • Page 15: Voltage Supply

    Assembly instructions ECblue MODBUS Electrical installation Voltage supply 5.4.1 Line voltage Danger due to electric current • It must be strictly observed that the line voltage complies with specified on the rating plate and lies within the allowable tolerance specifications (see technical data).
  • Page 16: Connection Terminal Type A-G-247Nw For Service

    Assembly instructions ECblue MODBUS Electrical installation Connection terminal type A-G-247NW for service If necessary an external terminal can be connected. This can be e.g. necessary to adapt the pre- setting during start-up. For information about the current operating condition a terminal can be permanent attached.
  • Page 17 Assembly instructions ECblue MODBUS Electrical installation Connection with RJ45 patch cable whe using the connection box for ECblue The connection is made at the terminals: A (D+), B (D-) und GND. The connection is made to the connection box by the RJ45 service connection.
  • Page 18: Communication

    Assembly instructions ECblue MODBUS Electrical installation Communication 5.9.1 RS-485 interface for MODBUS The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. Addressing is performed by an external terminal or a PC with the appropriate software.
  • Page 19: Modbus Networking And Automatic Addressing

    Assembly instructions ECblue MODBUS Electrical installation Recommended wire types 1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone cable) 3. AWG22 (2x2 twisted pair) Max allowed wire length 1000 m (CAT5/7 500 m). Shielding The use of shielded cables is normally not needed but offers high protection against electromagnetic interferences, especially high frequencies.
  • Page 20 Assembly instructions ECblue MODBUS Electrical installation Networking with telephone wire The connection at the terminal is made at the terminals: A (D+), B (D-) and GND. Connection of the users via the terminals: A (D+), B (D-), GND and ID1 / ID2 Networking with RJ45 patch cable by usage connection box for ECblue The connection to the terminal is made at the terminals: A (D+), B (1D-) and GND.
  • Page 21: Open-Collector Output "A1" (Status / Tacho)

    Assembly instructions ECblue MODBUS Electrical installation 5.10 Open-Collector output “A1” (status / tacho) Open-Collector pulse output for status display or speed display. Status display (function for factory setting) Depending on the operating state of the device, the output “A1” is switched to 200...300...
  • Page 22: Start-Up

    3. If resonance vibrations occur, it is possible to hide certain speed ranges (see Motor Setup). 4. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694 Check the fan for mechanical vibrations after installation.
  • Page 23: Diagnostics / Faults

    Assembly instructions ECblue MODBUS Diagnostics / Faults 7 Diagnostics / Faults Trouble shooting Type of error Possible cause Adjustment Fan does not run No line voltage Check line voltage (anymore) Line failure Under - or overvoltage Earth fault Check motor connection and line voltage...
  • Page 24: Indication Of The Operating Condition Over A1 And A2

    Assembly instructions ECblue MODBUS Diagnostics / Faults Indication of the operating condition over A1 and A2 A1 Status Out OC with flash code Via the output “A1 Status Out OC” a status indication is possible (activation of a LED Installation: Output A1 Status Out OC.
  • Page 25 Assembly instructions ECblue MODBUS Diagnostics / Faults A2 Operation Out Reaction of Controller A1 Status Out OC Cause OC * Adjustment off GND = ON Explanation off GND = ON EC-Controller switches off, renewed at- tempt to start after about 60 sec.
  • Page 26: Behaviour In Rotation By Air Current In Reverse Direction

    Assembly instructions ECblue MODBUS Diagnostics / Faults A2 Operation Out Reaction of Controller A1 Status Out OC Cause OC * Adjustment off GND = ON Explanation off GND = ON Error peak current After a switch off the controller waits for...
  • Page 27: Service Work

    • Repair, e.g. by welding is prohibited! • Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • Please consult our service department with regard to changing the bearing as for all other damage (e.g.
  • Page 28: Cleaning

    Assembly instructions ECblue MODBUS Service work Cleaning Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration! Clean the fans`s flow area. Attention! • Do not use any aggressive, paint solvent cleaning agents when cleaning.
  • Page 29: Enclosure

    Assembly instructions ECblue MODBUS Enclosure 9 Enclosure Technical data Line voltage* 1 ~ 200...277 V, 50/60 Hz (see rating plate) (Versions for DC power supply on request) Maximal line fuse** 16 A Max. load limit integral of cut-in current 6.7 A approx.
  • Page 30: Connection Diagram

    Assembly instructions ECblue MODBUS Enclosure Connection diagram ECblue MODBUS 02 A (D+) MODBUS (RS-485) Status Out OC A1 B (D-) MODBUS (RS-485) Operation Out OC A2 ID1 Addressing DC Out (I = 10 mA) 10 V ID2 Addressing Signalanschluss Signal connection...
  • Page 31: Ec Declaration Of Incorporation

    Assembly instructions ECblue MODBUS Enclosure EC Declaration of Incorporation - Translation - (english) ZA87-GB 1836 Index 008 as defined by the EC Machinery Directive 2006/42/EC, Annex II B The design of the incomplete machine: • Axial fan FA.., FB.., FC.., FE.., FF.., FG.., FS.., FT.., FH.., FL.., FN.., FV.., DN.., VR.., VN.., ZC.., ZF.., ZG.., ZN..
  • Page 32 Assembly instructions ECblue MODBUS Enclosure ZIEHL-ABEGG SE ZIEHL-ABEGG SE Dr. W. Angelis Dr. D. Kappel Technical Director Air Movement Division Deputy Head of Electrical Systems (name, function) (name, function) (Signature) (Signature) L-BAL-F041-GB 2016 Index 005 Part.-No. 00296941-GB 32/34...
  • Page 33: Index

    Assembly instructions ECblue MODBUS Index Index air current 3, 26 temperature management Assembly terminal Baudrate Bearing changing the bearing condensation drain hole control cable cooling ErP directive flash code Imbalance interface parameter leakage current lifting beam line fuse line protection MODBUS motor flange...
  • Page 34: Manufacturer Reference

    Assembly instructions ECblue MODBUS Index Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...

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