ZIEHL-ABEGG ECblue Assembly Instructions Manual
Forward curved ec-fans with top efciency
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- Assembly instructions manual (59 pages) ,
- Operating instructions manual (10 pages) ,
- Quick start manual (32 pages)
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Summary of Contents for ZIEHL-ABEGG ECblue
- Page 1 ECblue Motor sizes Z and O Forward curved EC-fans with top efciency Assembly instructions Keep for reference! L-BAL-F075-GB 1911 Index 003 Part.-No. 00704234-GB...
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Page 2: Table Of Contents
Assembly instructions ECblue Content General notes ............. - Page 3 Assembly instructions ECblue 5.7.2 Selecting the 3 speeds ......... . .
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Page 4: General Notes
Validity This document is valid for ECblue-centrifugal fans of motor size Z (055) and O (072) . The used motor size is recognisable from the type designation (see rating plate). Examples for type designations with motor size Z = 55 •... -
Page 5: Safety Instructions
Assembly instructions ECblue Safety instructions 2 Safety instructions This chapter contains instructions to prevent personal injury and property damage. These instructions do not lay claim to completeness. In case of questions and problems, please consult our company technicians. Intended use Attention! •... -
Page 6: Product Safety
Assembly instructions ECblue Safety instructions Information Important additional information and advice for user. Product safety The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and its accessories must only be used in a flawless condition and installed and operated in compliance with the assembly instructions and/or operating instructions. -
Page 7: Modifications / Interventions In The Device
The fans may not be operated until they are installed in line with their intended use. The supplied and certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must be taken for safe operation. -
Page 8: Name Plate
Assembly instructions ECblue Product overview The devices are constructed in accordance with the general requirement in EN 61800-2 for adjustable speed electrical power systems and is intended for one-quadrant drives. Depending on version, 0...10 V input for continuous rotational speed specification or with control unit for selection of 3 speeds. -
Page 9: Temperature Management
- on the rating plate. Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. -
Page 10: Transport, Storage
Assembly instructions ECblue Mounting Transport, storage Attention! • Always observe the weight specifications and the permissible carrying loads of the means of transport. • Use the original packaging materials when transporting the device. • Wear safety clothing / shoes and cut-resistant safety gloves when handling. -
Page 11: Mounting Of Centrifugal Fans, Re Design
Assembly instructions ECblue Mounting • Drilling chips, screws and other foreign bodies must not be located inside the device! Before the first switch-on, remove any items that may be present (drilling chips, screws and other foreign objects) from the intake area - risk of injury from any objects that may fly out! Mounting of centrifugal fans, RE design For attachment to fixed motor flange use screws with property class 8.8 to EN ISO 4014 and provide... -
Page 12: Motorheating
Assembly instructions ECblue Electrical installation Motorheating A continuous power supply is required for safe operation down to the minimum permitted ambient temperature (see technical data). If the motor is not switched on with an existing power supply (no setting signal, switch off by enable), the motorheating switches back off automatically at a controller inside temperature of -19 °C and... -
Page 13: Mains Connection
Assembly instructions ECblue Electrical installation Mains connection 5.3.1 Line voltage Connection line voltage to: PE, L1, and N. Here, it must be strictly observed that the line voltage lies within the allowable tolerance specifications (see technical data). On the version with 0...10 V input, a DC voltage supply is possible as an alternative. The polarities on “L1”... -
Page 14: Motor Protection
Assembly instructions ECblue Electrical installation Motor protection Integrated overload protection, preceding motor protection device unnecessary (max. line fuse see Technical data). Version with 0...10 V/PWM input 5.6.1 Connection Information • The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! •... - Page 15 Assembly instructions ECblue Electrical installation Version with connection cables Cable banderole Connection Diagram Lead Color on field side according to local / national 0-10V / requirments OC Out e.g. NEC / NFPA GN or GNYE GNYE WH or GR BU or RD The bands around the cables show national colour codes which may be available on the field side.
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Page 16: Analog Input "E1" For Setting Speed
Assembly instructions ECblue Electrical installation Version with terminal box Connection diagram GND E1 Screw terminals • Nominal torque: 0.8 Nm • Stripping length: 7 mm +/-0.5 mm • Clamping range – rigid: 0,75...6 mm – flexible: 0,75...4 mm – 18...12 AWG... -
Page 17: Specification Signal/Torque Characteristic Curve
Assembly instructions ECblue Electrical installation 5.6.3 Specification signal/torque characteristic curve In “Constant torque” mode, the max. motor torque is achieved at the maximum specification, accord- ing to the motor type (10 V / 100 % PWM). The fan reaches its maximum speed, from which the preset characteristic curve can be derived. -
Page 18: Tacho-Output "A1
Assembly instructions ECblue Electrical installation 5.6.5 Tacho-output “A1” Via the Open-Collector output “A1” the current motor speed can be output (further specifications for “A1”see Technical data). 200...300 The frequency (duty cycle 50 : 50) that can be measured by a pull-up resistor at the output “A1”... -
Page 19: Version With 3 Speeds
Assembly instructions ECblue Electrical installation Version with 3 speeds 5.7.1 Connection Information • The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! • Opening of motor is prohibited. Loosening the screws will void the warranty! -
Page 20: Selecting The 3 Speeds
Assembly instructions ECblue Electrical installation Version with terminal box Connection diagram Speed 3 Speed 2 Speed 1 Screw terminals • Nominal torque: 0.8 Nm • Stripping length: 7 mm +/-0.5 mm • Clamping range – rigid: 0,75...6 mm – flexible: 0,75...4 mm –... -
Page 21: Start-Up
3. A-rated sound power levels of over 80 dB(A) are possible, see product catalogue. 4. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694. Check the fan for mechanical vibrations after installation. -
Page 22: Diagnostic
Assembly instructions ECblue Diagnostic 7 Diagnostic Trouble shooting Type of error Possible cause Adjustment Fan does not run No line voltage Check line voltage (anymore) Line failure Under - or overvoltage Earth fault Check motor connection and line voltage Short circuit winding... -
Page 23: Status Message Via Led Flashing Code
Assembly instructions ECblue Diagnostic Status message via LED flashing code LED Code Cause Reaction of Controller Explanation Adjustment Line voltage available? Unit switch OFF and automatically ON when the volt- No line voltage age has been restored Normal operation without fault... -
Page 24: Behaviour In Rotation By Air Current In Reverse Direction
Assembly instructions ECblue Diagnostic LED Code Cause Reaction of Controller Explanation Adjustment Error motor start If it is possible to start the motor in the target direction of rotation after the error message, the error message If a starting command is given (enable available and will disappear Setpoint >... -
Page 25: Maintenance
• Bolted-on or pressed on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the condensation bores due to ingress of dirt. -
Page 26: Cleaning
Assembly instructions ECblue Enclosure Cleaning Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration! Clean the fans`s flow area. Attention! • Do not use any aggressive, paint solvent cleaning agents when cleaning. •... - Page 27 Assembly instructions ECblue Enclosure Permissible rel. humidity In installation position H (shaft horizontal) and VU (shaft horizontal, rotor down) the motor is approved for a relative air humidity of 100 % in a continental climate with no other environmental influences.
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Page 28: Connection Diagram
Assembly instructions ECblue Enclosure Connection diagram Version with 0...10 V input ECblue (MK055/072-_I_._ _._ _) (_ _ _ _ _-_I_.Z_._ _ _ _) (Q_ _ _ _-_ _ _ ._ _.B_) 10V GND A1 10 k Netzspannung Leistungsschild Line voltage... - Page 29 Assembly instructions ECblue Enclosure Version with three speeds ECblue (3 speeds) (MK055/072-_I_._ _._ _) (_ _ _ _ _-_I_.Z_._ _ _ _) (Q_ _ _ _-_ _ _ ._ _.B_) Drehzahl 1 Speed 1 Drehzahl 2 Speed 2 Drehzahl 3...
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Page 30: Ec Declaration Of Incorporation
Assembly instructions ECblue Enclosure EC Declaration of Incorporation - Translation - (english) ZA87-GB 1836 Index 008 as defined by the EC Machinery Directive 2006/42/EC, Annex II B The design of the incomplete machine: • Axial fan FA.., FB.., FC.., FE.., FF.., FG.., FS.., FT.., FH.., FL.., FN.., FV.., DN.., VR.., VN.., ZC.., ZF.., ZG.., ZN.. - Page 31 Assembly instructions ECblue Enclosure ZIEHL-ABEGG SE ZIEHL-ABEGG SE Dr. W. Angelis Dr. D. Kappel Technical Director Air Movement Division Deputy Head of Electrical Systems (name, function) (name, function) (Signature) (Signature) L-BAL-F075-GB 1911 Index 003 Part.-No. 00704234-GB 31/32...
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Page 32: Manufacturer Reference
Assembly instructions ECblue Enclosure Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de...