ZIEHL-ABEGG ECblue Assembly Instructions Manual
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ZIEHL-ABEGG ECblue Assembly Instructions Manual

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english
ECblue
Basic Version
EC-fans and motors with highest efciency
Assembly instructions
Software version: D1583...87A from Version 1.00
L-BAL-F046-GB 1203 Index 003
Part.-No. 00297758-GB

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Summary of Contents for ZIEHL-ABEGG ECblue

  • Page 1 ECblue Basic Version EC-fans and motors with highest efciency Assembly instructions Software version: D1583...87A from Version 1.00 L-BAL-F046-GB 1203 Index 003 Part.-No. 00297758-GB...

  • Page 2: Table Of Contents

    Functional description ....... . . Ziehl-Abegg design criteria for long service life ... . .
  • Page 3 Assembly instructions ECblue 4.5.2 Erecting the equipment: Design ER...-..N... / ER...-..K... / GR... 4.5.3 Optimal installation distances according to for RH../ ER../ GR.. fans ........
  • Page 4 Assembly instructions ECblue Cleaning ......... . .

  • Page 5: General Notes

    We do not accept any liability for possible errors or omissions in the information con- tained in data, illustrations or drawings provided. Ziehl-Abegg AG is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.
  • Page 6 1.5 FCC/IC Statements In case that the AM-MODBUS-W module or the AM-PREMIUM-W module is installed in the ECblue, the following applies:...
  • Page 7 Note: If AM-MODBUS-W module or AM PREMIUM-W module is used and installed by the user, the FCC/IC label (AM-MODBUS-W inside label for AM-MODBUS-W module, EM-W inside label for AM- PREMIUM-W module) have to stick on the housing of the ECblue. Sticking the AM-MODBUS-W Sticking the EM-W inside label inside label on the ECBlue on the ECBlue housing.

  • Page 8: Intended Use

    Assembly instructions ECblue Safety instructions 2.1 Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Other uses which do not coincide with, or which exceed those specified will be deemed unauthorised unless contractually agreed. Damages resulting from such unauthorised uses will not be the liability of the manufacturer.

  • Page 9: Product Safety

    Assembly instructions ECblue Safety instructions Information Important additional information and advice for user. 2.4 Product safety The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and its accessories must only be used in a flawless condition and installed and operated in compliance with the assembly instructions and/or operating instructions.

  • Page 10: Working On Device / Hazards Through "Residual Voltage

    Assembly instructions ECblue Safety instructions Attention, danger of being sucked in! • Danger of being sucked in : Do not wear loose or hanging clothing, jewellery, etc., tie together long hair and cover it. 2.7 Working on device / Hazards through “residual voltage”...

  • Page 11: Modifications / Interventions In The Device

    Abegg.These parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by Ziehl-Abegg are not approved by Ziehl- Abegg for use. 2.9 Operator’s obligation of diligence •...

  • Page 12: Product Overview

    61800-2 for adjustable speed electrical power systems and is intended for one-quadrant drives. ECblue fans and motors in different models and sizes are described in this assembly manual. Connection, structure and technical details depend partly on the motor size. The used motor sizes (D = 116, G = 152) are recognisable from the type designation.

  • Page 13: Transport

    Product overview 3.4 Transport Attention! • Ziehl-Abegg fans and motors are packed in the factory in accordance with the respective, agreed, form of transportation. • Always observe the weight specifications and the permissible carrying loads of the means of transport.

  • Page 14: Mounting

    Assembly instructions ECblue Mounting 4 Mounting 4.1 General notes Attention! • Installation are only to be performed by trained service personnel. The system manufacturer or the machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid stand- ard and guidelines (DIN EN ISO 12100 / 13857).

  • Page 15: Connection According Ul And Csa In Different Applications

    4.3.1 Connecting the conduit for NEC and CEC approval Conduits Attention! The fan type ECblue, series MK116 and MK152 with integrated variable speed drives, for the North American economic region (noticeable on the rating plate) are approved as power conversion equipment according to UL508C.

  • Page 16: Connection In Nfpa 79 Applications

    4.3.2 Connection in NFPA 79 Applications In applications where the NFPA 79 (Electrical Standard for industrial machinery) applies the enclosed cable glands can be used. The cable glands can be ordered additionally in packages of 3 from Ziehl-Abegg: • for MK116: part number 00295308 •...

  • Page 17: Installation Of Axial Fans

    Assembly instructions ECblue Mounting 4.4 Installation of axial fans 4.4.1 Fan designs A, D, K, S and W (without nozzles) For attachment to fixed motor flange use screws with property class 8.8 or A2-70 (stainless steel) to DIN EN ISO 4014 and provide with suitable screw locking.

  • Page 18: Installation In An Exhaust Air Stack, Design T

    Assembly instructions ECblue Mounting 4.4.2 Installation in an exhaust air stack, design T Mark the mounting bracket (4) in accordance with fig. 1 in the chimney (3) using a 4x90° template, drill hole center distance “a” in accordance with the mounting bracket (4).
  • Page 19 Assembly instructions ECblue Mounting The four support clamps (5) are used as support eyelets for additional fixings (e.g. by standing ropes) in order to relieve the chimney of the weight of greater fans. Installation set (Part.-No. 00291545) Pos. Naming Each...

  • Page 20: Mounting Of Centrifugal Fans

    Assembly instructions ECblue Mounting 4.5 Mounting of centrifugal fans 4.5.1 Mounting of centrifugal fans, RH design For attachment to fixed motor flange use screws with property class 8.8 to DIN EN ISO 4014 and provide with suitable screw locking. Permissible tightening torques M...

  • Page 21: Erecting The Equipment: Design Er

    Assembly instructions ECblue Mounting 4.5.2 Erecting the equipment: Design ER...-..N... / ER...-..K... / GR... • To avoid the transference of disruptive vibrations, we recommend de-coupling the entire plug fan to avoid sounds transmitted through solids. (Spring and/or attenu- ation units are not a constituent part of the standard scope of delivery). Look at our catalogue for positioning the decoupling elements or request a dimensions sheet stating the type designation and Part.-No.

  • Page 22: Mounting Of Motors

    • The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by Ziehl-Abegg. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •...

  • Page 23: Motorheating

    Assembly instructions ECblue Electrical installation 4.8 Motorheating To prevent a stationary ventilator in a cold environment from jamming or freezing, the Motorheating becomes automatically active at a controller interior temperature of -19 °C. 5 Electrical installation 5.1 Safety precautions Danger due to electric current •...

  • Page 24: Motor Size "D" And "G

    Assembly instructions ECblue Electrical installation “D” “G” 5.2.1 Motor size Fans with connection box (type: _ _ _ _ _-_ I _. D _._ _ _ _), (type: F _ _ _ _-_ I _. G _._ _ _ _)

  • Page 25: Ul: Note For Cable Entrances

    Assembly instructions ECblue Electrical installation Permissible tightening torques M Thread size Tightening Remark torque M Cable gland Sealing area for cable diameter 4…10 mm 2.5 Nm Cable gland Sealing area for cable diameter 6…12 mm 4 Nm Locking screw screwdriver M16 + M20 1.25 Nm...

  • Page 26: Line Voltage For 3~ Types

    IEC 60038! 5.4.4 Operating in IT-System Information • 3 ~ ECblue types are only in special version “IT” for the employment in IT- System suitable! Special version “IT” not UL approved, line voltage Technical data. •...

  • Page 27: Ul: Short-Circuit Protection For Branch Circuits (Ul508C)

    Assembly instructions ECblue Electrical installation 5.4.5 UL: Short-circuit protection for branch circuits (UL508C) Danger due to electric current This power conversion equipment is suitable for connection to electric circuits that cannot supply more than 100 kA symmetrical current effective. The fusing for the short-circuit protection must comply with the requirements in UL248 (further information Assembly instructions / Technical data).
  • Page 28 Assembly instructions ECblue Electrical installation Attention! Ensure correct polarity! Never apply line voltage to analog inputs! Possibilities for speed setting • 0...10 V Control via external setting signal • By external wiring with a resistor (499 Ω / 0,25 W) between the “E1”...

  • Page 29: Output Voltage +10

    Assembly instructions ECblue Electrical installation Diagram Setting signal and fan speed (Idealized principle diagram) 100 % 50 % 4.5 % 0.5 V 5 % PWM 0 – 10 V 0 – 100 % PWM 14.09.2011 v_nmotor@0_10v_pwm.vsd nM Fan speed 100 % Rated Speed 6 % height of start speed 4.5 % height of stop speed...

  • Page 30: Enable, Device On / Off (Digital In 1 = D1)

    Assembly instructions ECblue Electrical installation 5.10 Enable, device ON / OFF (Digital In 1 = D1) Electronic ON / OFF control via floating contact at terminals “D1” - “+24V” / “+10V” • Device “ON” for closed contact. • Device “OFF” with opened contact.
  • Page 31 The module is left in the slot if it is to be integrated into a module bus system or networked to several devices. The addressing of ECblue fans takes place automatically, i.e. it is not necessary to manually enter individual network addresses for each fan.

  • Page 32: Start-Up

    Assembly instructions ECblue Start-up 6 Start-up 6.1 Prerequisites for commissioning During commissioning, unexpected and hazardous conditions can arise in the entire installation due to defective adjustments, defective components or incorrect electrical connections. Remove all persons and objects from the hazardous area.

  • Page 33: Diagnostics / Faults

    Assembly instructions ECblue Diagnostics / Faults 7 Diagnostics / Faults 7.1 Trouble shooting Type of error Possible cause Remedial measures Fan does not Failure line voltage Check line voltage run (anymore) Failure of one phase Under - or overvoltage Earth fault...

  • Page 34: Status Out With Flash Code

    Assembly instructions ECblue Diagnostics / Faults Type of error Possible cause Remedial measures Impeller / blade scrapes / When indicated clear foreign bodies / dirt from the fan brushes "Impeller blocked or dirty" Operation beyond stall point Check for free air passages (supply/exhaust air vents, filters)
  • Page 35 Assembly instructions ECblue Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment With a drop in temperature the mod- Active temperature management ulation rises again llinear. The device has an active tempera- Check cooling of the controller...

  • Page 36: Behaviour In Rotation By Air Current In Reverse Direction

    Assembly instructions ECblue Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment DC undervoltage If the DC-link voltage rises above the limit within 75 seconds, then the If the DC-link voltage drops below a cotroller will attempt to start.

  • Page 37: Service Work

    Please consult our Service Department in this case as for all other damage (e.g. to the coil or electronics). • Bolted-on wheels and/or wings may only be replaced by authorised Ziehl-Abegg AG staff. The manufacturer shall not be liable for damage caused through improp- er repair work.

  • Page 38: Enclosure

    Assembly instructions ECblue Enclosure – After the cleaning process, the fan must be operated for 30 minutes at 80 to 100 % of maximum speed for drying purposes! 9 Enclosure 9.1 Technical data Line voltage* AC: 1 ~ 200...277 V (+/- 10 %), DC: 280...400 V (+/- 10 %)
  • Page 39 For 3 ~ types EN 61000-3-2 for a “professional unit”. Please ask Ziehl-Abegg for the individual harmonic oscillation levels of the current as a percentage of the fundamental oscillation of the rated current. Contact rating of the internal...

  • Page 40: Ul: Ratings And Dimensions

    Assembly instructions ECblue Enclosure 9.1.1 UL: Ratings and dimensions: Dimensions Model input: output: (Ø x length) [mm] MK16-#I#.07.#A 3 x 380 - 480 Vac 2400 W / 16 kHz 200 x 167.7 2500 W, 4.0 - 3.2 A 4.7 A MK116-#I#.11.#A...

  • Page 41: Ul: Overload Protection

    This is typically 100 % of the full-load current of the motor. Changing the settings of the solid state motor overload protection needs further discussion with Ziehl-Abegg AG. Changing the settings without written permission of Ziehl-Abegg AG is not allowed. The solid state short circuit protection acts to suspend current flow to the internal motor output terminals upon sensing output current to the motor and bus voltage.

  • Page 42: Ul: Short Circuit Current Rating

    Assembly instructions ECblue Enclosure 9.1.3 UL: Short Circuit Current Rating The integrated variable speed drives are suitable to be used on a circuit capable of delivering no more than 100 kA RMS symmetrical. Details can be found in the following table.

  • Page 43: Connection Diagram

    Assembly instructions ECblue Enclosure 9.2 Connection diagram ECblue Basic (_ _ _ _ _-_I_.D_._ _ _ _), (_ _ _ _ _-_I_.G_._ _ _ _) Kontaktbelastung Contact rating max. AC 250 V 2 A 24V 10V GND D1 L3/N Netzspannung...

  • Page 44: Ec Declaration Of Incorporation

    Assembly instructions ECblue EC Declaration of Incorporation EC Declaration of Incorporation ZA87-GB-12/09 Index 000 00296702-GB as defined by the EC Machinery Directive 2006/42/EC, Annex II B The design of the incomplete machine: • Axial fan FA.., FB.., FC.., FE.., FS.., FT.., FH.., FL.., FN.., VR.., VN..
  • Page 45 Assembly instructions ECblue EC Declaration of Incorporation It is prohibited to commission this incomplete machine until it has been secured that the machine into which it was incorporated complies with the stipulations of the EC Machinery Directive. Dr. O. Sadi - Technical Manager Ventilation Technology Künzelsau, 29-Dec-2009...

  • Page 46: Index

    Assembly instructions ECblue EC Declaration of Incorporation 9.4 Index air current NFPA79 Bearing one-quadrant Outdoor fans change the bearing Chimney PWM-signal cleaning condensation drain hole 15, 18 control cable relay current-operated protective Relay output devices Residual current circuit breaker DC voltage...

  • Page 47: Manufacturer Reference

    Assembly instructions ECblue Index 9.5 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: Ziehl-Abegg AG Heinz-Ziehl-Straße 74653 Künzelsau...

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