Related Manuals for ZIEHL-ABEGG MK090 Series
Summary of Contents for ZIEHL-ABEGG MK090 Series
- Page 1 english ECblue Motor size B (IP54) EC-fans and motors with highest efciency Assembly instructions Keep for reference! L-BAL-F055D-GB 1634 Index 002 Part.-No.
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Page 2: Table Of Contents
Assembly instructions ECblue Content General notes ............. Validity . - Page 3 Assembly instructions ECblue Voltage supply “10 V DC” ..........5.10 Connection terminal type A-G-247NW for service .
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Page 4: General Notes
We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. -
Page 5: Intended Use
Assembly instructions ECblue Safety instructions Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract. -
Page 6: Requirements Placed On The Personnel / Due Diligence
Assembly instructions ECblue Safety instructions Information A separate fault and performance monitoring-system with an alarm signal function is necessary in order to prevent personal injuries and material damages during malfunctions and in case the device fails. Substitute operation must be taken into consideration! The design and installation of the system must comply with local regulations and directives. -
Page 7: Modifications / Interventions In The Device
The fans may not be operated until they are installed in line with their intended use. The supplied and certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must be taken for safe operation. -
Page 8: Note On The Erp Directive
Product overview Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. -
Page 9: Mounting
Assembly instructions ECblue Mounting 4 Mounting General notes Attention! • Check the fan for damage, e.g. cracks, dents or damage to the electric cables, before assembly. Start-up is not allowed in the case of transport damage! • Mounting is only to be undertaken by trained service personnel. The system manufacturer or the machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid standard and guidelines (EN ISO 12100 / 13857). -
Page 10: Motorheating
Assembly instructions ECblue Mounting Motorheating A continuous power supply is required for safe operation down to the minimum permitted ambient temperature (see technical data). If the motor is not switched on with an existing power supply (no setting signal, switch off by enable), the motorheating switches back off automatically at a controller inside temperature of -19 °C and heating up to -15 °C. -
Page 11: Zaplus Fans
Assembly instructions ECblue Mounting 4.5.2 ZAplus fans ZAplus fans Type ZN: When mounting ZAplus, ensure plastic-compliant connectors. If flat washers as per EN ISO 7089 or DIN125 are used for fastening, a permissible torque for Strength class 8.8 and a frictional value μtot = 0.12 of M8 = 12 Nm / M10 = 24 Nm / M12 = 40 Nm is recommended. -
Page 12: Mounting Of Centrifugal Fans Design Rg
Assembly instructions ECblue Mounting 4.6.2 Mounting of centrifugal fans design RG.. / RD.. Fastening depending on housing design on flange or fastening brackets. Information An additional bracket is required for fastening to the flange. This is available as an accessory. Ensure that the clearance (gap) “a”... -
Page 13: Optimal Installation Distances According To For Rh../ Er../ Gr.. Fans
• The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •... -
Page 14: Electrical Installation
Assembly instructions ECblue Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations. -
Page 15: Version With Connection Cables
Assembly instructions ECblue Electrical installation Version with connection cables In versions with connecting lead the connection is made to the colour coded wires. i_1360-402 28.08.2013 The bands around the cables show national colour codes which may be available on the field side. Do not loosen the safety screws from the housing! For line and relay: hose cable 5 x 1.0 mm (18 AWG) comparable LiYY-JB... -
Page 16: Version Without Connection Cables
Assembly instructions ECblue Electrical installation Version without connection cables 29.08.2013 v_anchluss_ecblue_B.vsd 1 Cover for terminal compartment 2 Cable glands (2 x M16) seal insert with two holes 5 mm for two cables applicable if necessary 3 Do not loosen the safety screws from the housing! 4 Connection control system 5 Connection alarm relay and mains connection 6 Status LED... - Page 17 Assembly instructions ECblue Electrical installation Connection data of terminals Line, relay Modulation Terminal Stripping length 10 mm 10 mm Conductor cross-section rigid min. 0.2 mm 0.2 mm Conductor cross-section rigid max. 4 mm 1.5 mm Conductor cross-section flexible min. 0.2 mm 0.2 mm Conductor cross-section flexible max.
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Page 18: Emc-Compatible Installation Of Control Lines
Assembly instructions ECblue Electrical installation EMC-compatible installation of control lines Pay attention to sufficient distance from powerlines and motor wires to prevent interferences. The control cable may not be longer than 30 m. Screened control cables must be used when the cable length is longer than 20 m. -
Page 19: Residual-Current-Operated Protective Device
Assembly instructions ECblue Electrical installation Residual-current-operated protective device Danger due to electric current To ensure as high a degree of reliability as possible we recommend a release current of 300 mA, where a residual current circuit breaker (type A) is used. Residual current circuit breaker (type A) Exception: All-current-sensitive fault current circuit breaker on the 3 ~ 230 V line When connecting the device between two outer conductors, “all-current-sensitive”... -
Page 20: Voltage Supply "10 V Dc
Assembly instructions ECblue Electrical installation Diagram setting signal and motor speed 100 % 50 % 4.5 % 0.5 V 5 % PWM 0 – 10 V 0 – 100 % PWM 21.07.2015 v_ecblue_nmotor_at_0_10v_pwm.vsd nM Motor speed 100 % Rated speed 6 % Height of start speed 4.5 % Height of stop speed 0.5 V / 5 % PWM Value start analog input (factory setting) -
Page 21: Connection Terminal Type A-G-247Nw For Service
Assembly instructions ECblue Electrical installation 5.10 Connection terminal type A-G-247NW for service If necessary an external terminal can be connected. This can be e.g. necessary to adapt the pre- setting during start-up. The connection is made by a 4-wire cable at the terminals: A (D+), B (D-) and GND. E. g. telephone cable type: J-Y (St) Y 2x2x0.6 (or similar), maximum cable length approx. -
Page 22: Communication
Assembly instructions ECblue Electrical installation 5.13 Communication 5.13.1 Networking via MODBUS-RTU The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. The address must be set in the “IO Setup”menu. Information A maximum of 64 members can be directly connected to one another, and another 63 members via a repeater. -
Page 23: Open-Collector Output "A1" (Status / Tacho)
Assembly instructions ECblue Electrical installation Shielding The use of shielded cables is normally not demanded but offers high protection against electro- magnetic interferences, especially high frequencies. However, the effectiveness of the shield depends on careful installation of the line. If shielded cables are used, the shield should be placed at “PE” on at least one side (preferably on the master connection). -
Page 24: Potential At Control Voltage Connections
Motor Setup or Add- on module). 5. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with ISO 1940-1 for the appropriate fan category in accordance with ISO 14694. Check the fan for mechanical vibrations after installation. If the limit values of the corresponding fan category are exceeded in start-up, you must have the motor/impeller unit checked by an expert and rebalanced if necessary before continuous operation is permitted. -
Page 25: Operating Hand Held Terminal A-G-247Nw
Assembly instructions ECblue Operating hand held terminal A-G-247NW 7 Operating hand held terminal A-G-247NW Menu operation “Start” " Switch over between actual value* and with arrow key. “Start” " Switch over between and actual value* with key. * Actual value depending on device type: "Speed" / rpm,, "Frequency" / Hz, "Modulation" / % “Start”... -
Page 26: Programming By Hand Held Terminal A-G-247Nw
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8 Programming by hand held terminal A-G-247NW Information The menu language can be set on the hand held terminal type A-G-247NW (see operating instruc- tions). The text in the graphic display (left column) is shown in the factory-set menu language English. Menu group Setting Information Factory setting: Activation by external signal (0 - 10 V / PWM) at input “E1”... -
Page 27: Menu Group Start
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Diagram setting signal and speed 100 % n-min 40 % n-max. = 100 % n-min 40 % n-max. = 90 % n-min 0 % n-max. = 100 % Analog In 1 0...10 V 90 100 0...100 % PWM 25.03.2014... -
Page 28: Menu Group Info
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Menu group Info Info Speed Motor speed Motor current Display of internal motor current (metering precision approx. +/-10 %) Modulation Display of modulation 0...100 % (metering precision approx. +/- 10 %) Motor input power Display of output power (metering precision approx. -
Page 29: Controlmode
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.5.1 Controlmode Type of device modulation. Factory setting Control by external signal (0 - 10 V / PWM) at the input “E1”. Switching to fixed speed “Default Internal2” or “Default Internal3” via digital input possible ( IO Setup). -
Page 30: Pin-Accesslevel
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.5.4 PIN-Accesslevel PIN-Accesslevel The PIN-Accesslevel determines for which setting ranges a PIN must be entered. Function Setting Factory setting All menu groups are visible, settings are possible without a PIN. • “Setting”... -
Page 31: Digital Inputs "D1" ("E1" *)
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.6.1 Digital inputs “D1” (“E1” *) D1 Function Different functions can be assigned to the digital inputs “D1” and “E1”*. Activation via floating contacts (a low voltage of approx. 10 V DC is connected). “D1”... -
Page 32: Relay Outputs "K1
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Smoke extraction: Switch off temperature management, operation at max. speed To make the ECblue as durable as possible, the devices have active temperature management. The modulation is reduced when internal temperature limits are ex- ceeded. -
Page 33: Input "E1
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Function Status Controller 1 = energized 0 = de-energized Inverting Operation without fault, line supply okay Fault with indication by relay Exceed Frequency / Speed > setting “Set Internal3” Fault indication or message for active temperature management 8.6.3 Input “E1”... -
Page 34: Modbus Communication Watchdog
Assembly instructions ECblue Programming by hand held terminal A-G-247NW Diagram setting signal and motor speed 100 % 50 % 4.5 % 0.5 V 5 % PWM 0 – 10 V 0 – 100 % PWM 21.07.2015 v_ecblue_nmotor_at_0_10v_pwm.vsd nM Motor speed 100 % Rated speed 6 % Height of start speed 4.5 % Height of stop speed... -
Page 35: Networking Via Modbus
Motor rated current *The following controller presets are dependent on the re- spective motor design. These are shown for informational purposes and must only be changed after consultation with ZIEHL-ABEGG and enter- ing a password. Rampup time • Rated speed •... - Page 36 Assembly instructions ECblue Programming by hand held terminal A-G-247NW Rampdown time Rotat. Direction Value motorheating Suppression1 Range1 min. Range1 max. Suppression2 Range2 min. Range2 max. Suppression3 Range3 min. Range3 max. L-BAL-F055D-GB 1634 Index 002 Part.-No. 36/51...
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Page 37: Setting For Rampup Time And Rampdown Time
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.7.1 Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions. This function is switched behind the actual controller function. Rampup time Time setting in which the automatic controller output from 0 % to 100 % rises. -
Page 38: Suppression Of Speeds
Assembly instructions ECblue Programming by hand held terminal A-G-247NW 8.7.2 Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. Example for suppression of 2 ranges (Idealized principle diagram) 100 % 50 % 35 % max... -
Page 39: Display And Query Of Events And Malfunctions
Assembly instructions ECblue Programming by hand held terminal A-G-247NW MCU Temp. Display of the internal temperature of the microcontroller. E1 Input no function DC-Voltage DC-link voltage constant approx. 400 V. Line voltage Stateflags Faultflags PIN-Accesslevel Momentarily adjusted PIN-Accesslevel ( Controller Setup). Display and query of events and malfunctions Events The event memory is read out after pressing the P key. -
Page 40: Diagnostics / Faults
Assembly instructions ECblue Diagnostics / Faults 9 Diagnostics / Faults Trouble shooting Type of error Possible cause Adjustment Fan does not run No line voltage Check line voltage (anymore) line failure Under - or overvoltage Earth fault Check motor connection and line voltage Short circuit winding Replace fan Thermal motor protection has trig-... -
Page 41: Status Out With Flash Code
Assembly instructions ECblue Diagnostics / Faults Status Out with flash code Status LED in the lid of the terminal compartment. Output A1 Status Out OC Electrical installation. 23.04.2012 v_flash_explain_1_x.VSD LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment Line voltage available? de-energized, 11 - 14 Unit switch OFF and automatically ON No line voltage... - Page 42 Assembly instructions ECblue Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment ZK overvoltage If the DC-link voltage drops below the limit within 75 seconds, then the cotroller will If the DC-link voltage increases above a attempt to start.
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Page 43: Brake Function And Behaviour In Rotation By Air Current
Assembly instructions ECblue Service work Brake function and behaviour in rotation by air current At applied line voltage, enable and a setting signal above "0", the speed control is active and the speed is stable even under load fluctuations. If the motor is not controlled with line voltage applied, i.e. without enable or with enable with setting signal "0", the brake function becomes active to hold the motor until start (holding brake). -
Page 44: Cleaning
• Repair, e.g. by welding is prohibited! • Bolted-on wheels and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • The fan or motor is maintenance-free due to the use of ball bearings with “life-time lubrication”. At the end of the grease service life (see Technical Data), it is necessary to change the bearing. -
Page 45: 11 Enclosure
Assembly instructions ECblue Enclosure 11 Enclosure 11.1 Technical data Line voltage* Voltage spezifications see rating plate DC voltage range (DC supply not UL and VDE approved!) 1 ~ 200...277 V, 50/60 Hz 280...400 V (+/- 2 %) 1 ~ 100...130 V, 50/60 Hz 140...400 V (+/- 2 %) DC 110 V 110...400 V (+/- 2 %) - Page 46 Assembly instructions ECblue Enclosure For motors with the corresponding quality mark ( rating plate) Authorization: FILE No. E347018 UL 1004-1, 1004-3, UL 1004-7; CAN CSA C22.2 No. 100, No. 77 Electronically Protected Motors For motors with the corresponding quality mark ( rating plate) Rated voltage 200 - 250 V, 50/60 Hz Zulassung...
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Page 47: Connection Diagram
Assembly instructions ECblue Enclosure 11.2 Connection diagram ECblue (_ _ _ _ _-_I_.B_._ _ _ _) (_ _ _ _ _-_I_.D_._ _ _ _) max. AC 250 V 2 A 10V GND E1 (D+) (D-) 10 k Signal 0...10 V Netzspannung Leistungsschild Line voltage... -
Page 48: Ec Declaration Of Incorporation
(also with integrated EC controller) complies with the requirements in Appendix I, Articles 1.1.2, 1.1.5, 1.4.1, 1.5.1 in EG Machinery Directive 2006/42/EG. The manufacturer is the ZIEHL-ABEGG SE Heinz-Ziehl-Strasse D-74653 Künzelsau The following harmonised standards have been used: EN 60204-1:2006+A1:2009 Safety of machinery;... - Page 49 Assembly instructions ECblue Enclosure ZIEHL-ABEGG SE Dr. W. Angelis Technical Director Ventilation Division L-BAL-F055D-GB 1634 Index 002 Part.-No. 49/51...
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Page 50: Index
Assembly instructions ECblue 11.4 Index Rampup time rating plate air current 3, 37 Relay output Assembly relays Residual-current-operated protective Bearing resonances rotor flange changing the bearing condensation drain hole 10-11 S1 operated Conductor cross-section service life control cable setting signal 18, 30 cooling sound power levels... -
Page 51: Manufacturer Reference
Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de...
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