ZIEHL-ABEGG ECBlue Basic Assembly Instructions Manual
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ZIEHL-ABEGG ECBlue Basic Assembly Instructions Manual

Ec-fans and motors with highest efficiency
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ECblue Basic
Motor sizes: D (116), G (152)
EC-fans and motors with highest efciency
Assembly instructions
Keep for reference!
L-BAL-F052D-GB 1803 Index 006
Part.-No.

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Summary of Contents for ZIEHL-ABEGG ECBlue Basic

  • Page 1 ECblue Basic Motor sizes: D (116), G (152) EC-fans and motors with highest efciency Assembly instructions Keep for reference! L-BAL-F052D-GB 1803 Index 006 Part.-No.

  • Page 2: Table Of Contents

    Assembly instructions ECblue Basic Content General notes ..........
  • Page 3 Assembly instructions ECblue Basic 4.6.2 Installation in an exhaust air stack, design T ... 4.6.3 ZAplus fans ........
  • Page 4 Assembly instructions ECblue Basic Status Out with flash code ......Brake function and behaviour in rotation by air current ..

  • Page 5: General Notes

    General notes 1 General notes 1.1 Validity This document is valid for motors and fans of the ECblue Basic series. Motor sizes: D (116) and G (152). The used motor size is recognisable from the type designation ( rating plate).

  • Page 6: Copyright

    Assembly instructions ECblue Basic General notes ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. 1.5 Copyright These assembly instructions contain copyright protected information. The assembly instructions may be neither completely nor partially photocopied, reproduced, translated or put on data medium without previous explicit consent from ZIEHL-ABEGG SE.

  • Page 7: Safety Instructions

    ECblue housing. housing. Note: The modules (AM-MODBUS-W and AM-PREMIUM-W) are stricly limited for the integration and usage with host devices manufactured by ZIEHL-ABEGG SE. 2 Safety instructions This chapter contains instructions to prevent personal injury and property damage. These instructions do not lay claim to completeness. In case of questions and problems, please consult our company technicians.

  • Page 8: Improper Use

    Assembly instructions ECblue Basic Safety instructions 2.2 Improper use Improper use / reasonably foreseeable misuse • Conveyance of aggressive and explosive gaseous media. • Use in areas at risk of explosion for conveying gas, mist, vapours or mixtures of the above.

  • Page 9: Product Safety

    Assembly instructions ECblue Basic Safety instructions 2.4 Product safety The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and its accessories must only be used in a flawless condition and installed and operated in compliance with the assembly instructions and/or operating instructions.

  • Page 10: Modifications / Interventions In The Device

    ZIEHL-ABEGG.These parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for use. L-BAL-F052D-GB 1803 Index 006 Part.-No.

  • Page 11: Operator's Obligation Of Diligence

    The fans may not be operated until they are installed in line with their intended use. The supplied and certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must be taken for safe operation.

  • Page 12: Criteria For Long Service Life

    3.4 Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commission of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites.

  • Page 13: Disposal / Recycling

    Assembly instructions ECblue Basic Product overview • Store the fan / motor in the original packaging in a dry area protected from the weather and protect it from dirt and weather until final installation. • Avoid prolonged storage; we recommend a maximum of one year (consult the manufacturer before starting if stored for longer).

  • Page 14: Mounting

    Assembly instructions ECblue Basic Mounting 4 Mounting 4.1 General notes Attention! • Check the fan for damage, e.g. cracks, dents or damage to the electric cables, before assembly. Start-up is not allowed in the case of transport damage! • Mounting is only to be undertaken by trained service personnel. The system...

  • Page 15: Connection Lead & Terminal Box

    Assembly instructions ECblue Basic Mounting 4.2 Connection lead & terminal box Information In demanding environments (wet rooms, outdoor installation), connecting cables must " have water draining pipe elbows. If using a terminal box, install this lower than the motor to ensure that water cannot "...

  • Page 16: Connection According Ul And Csa In Different Applications

    Compliance with the following specifications is mandatory for this: • Metric to inches threaded adapters, used to connect the conduits, can be ordered from ZIEHL-ABEGG in a package of : – for MK116: part number 00297623 – for MK152: part number 00297624 •...

  • Page 17: Connection In Nfpa 79 Applications

    4.5.2 Connection in NFPA 79 Applications In applications where the NFPA 79 (Electrical Standard for industrial machinery) applies the enclosed cable glands can be used. The cable glands can be ordered additionally in packages of from ZIEHL-ABEGG: • for MK116: part number 00295308 •...

  • Page 18: Installation Of Axial Fans

    Assembly instructions ECblue Basic Mounting 4.6 Installation of axial fans Information Pay attention to a sufficient screw-in length in the motor flange. " " Excess screw length not permissible and it may result in the rotor being brushed against or blocked.

  • Page 19: Installation In An Exhaust Air Stack, Design T

    Assembly instructions ECblue Basic Mounting 4.6.2 Installation in an exhaust air stack, design T Mark the mounting bracket (4) in accordance with fig. 1 in the chimney (3) using a 4x90° template, drill hole center distance “a” in accordance with the mounting bracket (4).

  • Page 20: Zaplus Fans

    Assembly instructions ECblue Basic Mounting Installation set (Part.-No. 00291545) Pos. Designation Piece Axial fan Chimney Mounting bracket Support bracket M8x70 screws EN ISO 4014 M8 nuts EN ISO 10511 self-locking 8.4 washer EN ISO 7089 Protective cap M8x30 screws EN ISO 4017 M8 nuts EN ISO 10 511 self-locking 8.4 washer EN ISO 7089...

  • Page 21: Assembly Maxvent Fan

    Assembly instructions ECblue Basic Mounting 4.6.4 Assembly MAXvent fan For attachment to fixed motor flange use screws with property class 8.8 or A2-70 (stainless steel) to EN ISO 4014 and provide with suitable screw locking. Observe the following points for all types of fans: •...

  • Page 22: Mounting Of Centrifugal Fans

    Assembly instructions ECblue Basic Mounting 4.7 Mounting of centrifugal fans 4.7.1 Mounting of centrifugal fans design RE, RH, RM, RZ For attachment to fixed motor flange use screws with property class 8.8 to EN ISO 4014 and provide with suitable screw locking.

  • Page 23: Mounting Of Centrifugal Fans Design Rg

    Assembly instructions ECblue Basic Mounting 4.7.2 Mounting of centrifugal fans design RG.. / RD.. Fastening depending on housing design on flange or fastening brackets. Information An additional bracket is required for fastening to the flange. This is available as an accessory.
  • Page 24 Assembly instructions ECblue Basic Mounting Design WR: maximum permissible number for installing several fan units on top of one another Size External dimensions [mm] Permissible number 607 x 607 760 x 760 912 x 912 Attention! The optimizer is only engaged. External mechanical stress (e.g. securing or fastening of installation elements) is prohibited.

  • Page 25: Optimal Installation Distances According To For Rh

    Assembly instructions ECblue Basic Mounting 4.7.4 Optimal installation distances according to for RH../ ER../ GR.. fans • Distance on suction side: LA ≥ 0.5 x DSa * • Distance on the pressure side: LD ≥ 1 x DSa • Impeller blade external-diameter : Ø DSa •...

  • Page 26: Mounting The Motor

    • The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •...

  • Page 27: Electrical Installation

    Assembly instructions ECblue Basic Electrical installation 5 Electrical installation 5.1 Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.
  • Page 28 Assembly instructions ECblue Basic Electrical installation Example for possible version 1 ~ ECblue, for line and relay: hose cable 5 x 1.5 mm (LiF9Y11Y-JB) brown blue Line GNYE green-yellow white Relay white 3 ~ ECblue, for line and relay: hose cable 6 x 1.5 mm...

  • Page 29: Version Without Connection Cables

    Assembly instructions ECblue Basic Electrical installation 5.3 Version without connection cables 1 Cover of controller housing 2 Cable glands + seal insert for two cables (applicable only if necessary) - motor size “D”: 3 x M16 + 1 x seal insert with two holes 5 mm - motor size “G”: 3 x M20 + 1 x seal insert with two holes 6 mm...
  • Page 30 Assembly instructions ECblue Basic Electrical installation Attention! • Temperatures up to 80 °C can be present on the controller housing. • To connect, always use heat resistant wires or, as an alternative, silicon tubes. • Only use lines which can guarantee a permanent seal around the cable glands (pressure-resistant, dimensionally-stable, round-centred jacket;...

  • Page 31: Emc-Compatible Installation

    Assembly instructions ECblue Basic Electrical installation Max. cross section of terminals Mains connection: PE, L1, N or PE, L1, L2, L3 max. 2.5 mm and/or AWG12 Connection control: +24 V, +10 V, GND, D1, E1, K1 max. 1.5 mm and/or AWG16 Add-on modules: 1.5 mm...

  • Page 32: Mains Connection

    Assembly instructions ECblue Basic Electrical installation 5.5 Mains connection 5.5.1 Line voltage Danger due to electric current • It must be strictly observed that the line voltage complies with specified on the rating plate and lies within the allowable tolerance specifications ( technical data).

  • Page 33: Line Protection Fuse

    Assembly instructions ECblue Basic Electrical installation 5.5.3 Line protection fuse The mains connection must be fused depending on the used cable, the type of routing, the operating conditions and according to the standards applicable on site. The specifi- cation for the maximum admissible line fuse of the device must be observed (see technical data).

  • Page 34: Operation In Grounded Delta System

    Assembly instructions ECblue Basic Electrical installation 5.5.6 Operation in Grounded Delta System A device must be selected which allows operation on the existing network type. Source of energy In Delta System with earthed line phase the maximum voltage between a phase and the protective earth is as high as the voltage between two phases.

  • Page 35: Motor Protection

    Assembly instructions ECblue Basic Electrical installation 5.7 Motor protection Integrated overload protection, preceding motor protection device unnecessary (max. line fuse see Technical data). 5.8 Analog input “E1” for setting speed The device has an analog input for setting the motor speed. Connection “E1” / GND (Analog In 1).
  • Page 36 Assembly instructions ECblue Basic Electrical installation Diagram setting signal and motor speed 100 % 50 % 4.5 % 0.5 V 5 % PWM 0 – 10 V 0 – 100 % PWM 21.07.2015 v_ecblue_nmotor_at_0_10v_pwm.vsd nM Motor speed 100 % Rated speed 6 % Height of start speed 4.5 % Height of stop speed...

  • Page 37: Output Voltage "10 V

    Assembly instructions ECblue Basic Electrical installation 5.9 Output voltage “10 V” Voltage supply e.g. for speed setting by external potentiometer (PELV current source according to EN 60204-1). Connection: “10 V” - “GND” (max. load Technical data und connection diagram). It is not permissible to connect outputs of several devices to each other! 5.10 Voltage supply for external devices (+24 V, GND)

  • Page 38: Potential At Control Voltage Connections

    Assembly instructions ECblue Basic Electrical installation 5.13 Potential at control voltage connections The control voltage connections (< 50 V) relate to the joint GND potential (Exception: Relay contacts are potential free). There is a potential separation between the control voltage connections and the protective earth. It must be ensured that the maximum external voltage at the control voltage connections cannot exceed 50 V (between “GND”...
  • Page 39 Assembly instructions ECblue Basic Electrical installation Examples for currently available additional modules Type Part-No. Function AM-MODBUS 349045 Communication module AM-MODBUS-W 349050 To integrate the device into a MODBUS network. The members can be addressed automatically by an additional connection. The device can be communicated with using the hand-held terminal type A-G-247NW.

  • Page 40: Start-Up

    Motor Setup or Add-on module). 5. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694. Check the fan for mechanical vibrations after installation. If the limit values of the...

  • Page 41: Diagnostics / Faults

    Assembly instructions ECblue Basic Diagnostics / Faults 7 Diagnostics / Faults 7.1 Trouble shooting Type of error Possible cause Adjustment Fan does not No line voltage Check line voltage run (anymore) Line failure Under - or overvoltage Earth fault Check motor connection and line voltage...
  • Page 42 Assembly instructions ECblue Basic Diagnostics / Faults Type of error Possible cause Adjustment Unusual noises Bearing damaged / worn Change bearings in motor size 055“(Z” / “B” at cross flow) change the fan. Impeller / blade scrapes / When indicated clear foreign bodies / dirt from the fan (see brushes "Impeller blocked or dirty")

  • Page 43: Status Out With Flash Code

    Assembly instructions ECblue Basic Diagnostics / Faults 7.2 Status Out with flash code Vision panel for status LED in the case of plastic cover design 22.06.2012 v_flash_expl_red_1_x.VSD Description valid from software version 13.31 LED Code Relays K1* Cause Reaction of Controller...
  • Page 44 Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment Line failure (only for 3 ~ types) Following a shutoff, a startup attempt is made after approximately 15 sec- The device is provided with a built-in...
  • Page 45 Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment Error motor start If it is possible to start the motor in the target direction of rotation after If a starting command is given (ena- the error message, the error mes- ble available and Setpoint >...

  • Page 46: Brake Function And Behaviour In Rotation By Air Current

    Assembly instructions ECblue Basic Diagnostics / Faults 7.3 Brake function and behaviour in rotation by air current At applied line voltage, enable and a setting signal above "0", the speed control is active and the speed is stable even under load fluctuations.

  • Page 47: Service Work

    Check the impeller, in particular the weld-seams, for possible cracks. • Repair, e.g. by welding is prohibited! • Bolted-on wheels and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. •...

  • Page 48: Cleaning

    Assembly instructions ECblue Basic Service work • Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the condensation bores due to ingress of dirt. • When opening cable glands on the fan / motor, check the condition of the threaded connections and seals.

  • Page 49: Enclosure

    Assembly instructions ECblue Basic Enclosure 9 Enclosure 9.1 Technical data Line voltage* AC: 1 ~ 200...277 V (+/- 10 %), DC: 280...400 V (+/- 10 %) 50/60 Hz rating plate) AC: 3 ~ 200...240 V (+/- 10 %), DC: 280...340 V (+/- 10 %) 50/60 Hz AC: 3 ~ 380...480 V (+/- 10 %),...
  • Page 50 Assembly instructions ECblue Basic Enclosure Electromagnetic compatibility for Interference emission EN 61000-6-3 (domestic household applications) the standard voltage 230 / 400 V Interference immunity EN 61000-6-2 (industrial applications) according to IEC 60038 Harmonics current For 1 ~ types Active power factor adjustment for sinusoidal input current (PFC = Power - Factor - controller), harmonic current in accordance with EN 61000-3-2 are guaranteed.

  • Page 51: Ul Specifications

    Assembly instructions ECblue Basic Enclosure 9.2 UL specifications 9.2.1 UL: Ratings RATINGS: Ambient Model Input at 50 / 60 Hz Output Tempera- ture [C°] MK116 MK 116-#I#.07.#A 3x 380–480 Vac, 2500W, 4.0-3.2A 2400 W / 16kHz 4.7 A, 460Vac (rms) MK 116-#I#.11.#A...
  • Page 52 Assembly instructions ECblue Basic Enclosure Ambient Model Input at 50 / 60 Hz Output Tempera- ture [C°] MK 116-#I#.07.#I 1x 100–130 Vac, 630 W, 4.9A 580 W / 16kHz 1.45 A 240Vac (rms) MK 116-#I#.11.#I 1x 100–130 Vac, 615 W, 4.7A 565 W / 16kHz 1.40 A 240Vac...

  • Page 53: Ul: Overload Protection

    Assembly instructions ECblue Basic Enclosure Ambient Model Input at 50 / 60 Hz Output Tempera- ture [C°] MK 152-#I#.11.#G 3x 200–480 Vac 2500-6000W, 4500-5700 W / 16kHz, 8.7 A, 180- 7.6A 440Vac (rms) MK 152-#I#.17.#G MK 152-#I#.24.#G 3x 200–480 Vac 2300-5600W, 4200-5300 W / 16kHz 8 A, 180- 7.1A...

  • Page 54: Ul: Short Circuit Current Rating

    Assembly instructions ECblue Basic Enclosure 9.2.3 UL: Short Circuit Current Rating The integrated variable speed drives are suitable to be used on a circuit capable of delivering no more than 100 kA RMS symmetrical. Details can be found in the following table.

  • Page 55: Connection Diagram

    Assembly instructions ECblue Basic Enclosure 9.3 Connection diagram ECblue Basic (_ _ _ _ _-_I_.D_._ _ _ _), (_ _ _ _ _-_I_.G_._ _ _ _) Kontaktbelastung Contact rating max. AC 250 V 2 A 24V 10V GND D1 L3/N...

  • Page 56: Ec Declaration Of Incorporation

    Assembly instructions ECblue Basic Enclosure EC Declaration of Incorporation - Translation - (english) ZA87 1750 Index 007 as defined by the EC Machinery Directive 00296702-GB 2006/42/EC, Annex II B The design of the incomplete machine: • Axial fan FA.., FB.., FC.., FE.., FF..,FG.. FS.., FT.., FH.., FL.., FN.., FV.., DN.., VR.., VN.., ZC.., ZF..,ZG.., ZN..
  • Page 57 Assembly instructions ECblue Basic Enclosure The specific technical documentation in accordance with Appendix VII B has been written and is available in its entirety. The person authorised for compiling the specific technical documentation is: Dr. W. Angelis, address see above.

  • Page 58: Index

    Assembly instructions ECblue Basic 9.5 Index line fuse line protection air current Assembly NFPA79 Bearing one-quadrant drives changing the bearing Chimney condensation drain hole 17, 20 rating plate control cable Relay output cooling relays current-operated protective Residual current circuit devices...

  • Page 59: Manufacturer Reference

    Assembly instructions ECblue Basic Index 9.6 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau...

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