ZIEHL-ABEGG ECblue Basic Assembly Instructions Manual
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ZIEHL-ABEGG ECblue Basic Assembly Instructions Manual

Motor sizes: d (116), g (152), ec- fans with highest efciency for livestock houses
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ECblue Basic
Motor sizes: D (116), G (152)
EC- fans with highest efciency for livestock
houses
Assembly instructions
Keep for reference!
L-BAL-F053-GB 2024 Index 011
Part.-No. 00299816-GB

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Summary of Contents for ZIEHL-ABEGG ECblue Basic

  • Page 1 ECblue Basic Motor sizes: D (116), G (152) EC- fans with highest efciency for livestock houses Assembly instructions Keep for reference! L-BAL-F053-GB 2024 Index 011 Part.-No. 00299816-GB...

  • Page 2: Table Of Contents

    Assembly instructions ECblue Basic Content General notes ..........
  • Page 3 5.14 Accesories main swithc Zenec ......5.15 Option add-on modules ECblue BASIC ....
  • Page 4 Assembly instructions ECblue Basic Service work ..........

  • Page 5: General Notes

    Assembly instructions ECblue Basic General notes 1 General notes Compliance with the following instructions is mandatory to ensure the functionality and safety of the product. If the following instructions given especially but not limited for general safety, transport, storage, mounting, operating conditions, start-up, mainte- nance, repair, cleaning and disposal / recycling are not observed, the product may not operate safely and may cause a hazard to the life and limb of users and third parties.

  • Page 6: Exclusion Of Liability

    We do not accept any liability for possible errors or omissions in the information con- tained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, improper use or as a consequence of unauthorized repairs or modifications.
  • Page 7 Sticking the EM-W inside label on the ECblue the ECblue housing. housing. Note: The modules (AM-MODBUS-W and AM-PREMIUM-W) are stricly limited for the integration and usage with host devices manufactured by ZIEHL-ABEGG SE. L-BAL-F053-GB 2024 Index 011 Part.-No. 00299816-GB 7/58...

  • Page 8: Safety Instructions

    Assembly instructions ECblue Basic Safety instructions 2 Safety instructions 2.1 Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract.

  • Page 9: Explanations Of Symbols

    Assembly instructions ECblue Basic Safety instructions 2.3 Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can...

  • Page 10: Requirements Placed On The Personnel / Due Diligence

    Assembly instructions ECblue Basic Safety instructions 2.5 Requirements placed on the personnel / due diligence Persons entrusted with the planning, installation, commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding qual- ifications and skills for these jobs.

  • Page 11: Modifications / Interventions In The Device

    ZIEHL-ABEGG.These parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for use. 2.8 Operator’s obligation of diligence •...

  • Page 12: Employment Of External Personnel

    The fans may not be operated until they are installed in line with their intended use. The supplied and certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must be taken for safe operation.

  • Page 13: Note On The Erp Directive

    Product overview 3.4 Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commission of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites.

  • Page 14: Disposal / Recycling

    Assembly instructions ECblue Basic Mounting 3.6 Disposal / recycling Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations. Separate the materials by type and in an environmentally friendly way.

  • Page 15: Connection Lead & Terminal Box

    Assembly instructions ECblue Basic Mounting 4.2 Connection lead & terminal box • In demanding environments (wet rooms, outdoor installation), connecting cables must have water draining pipe elbows. • If using a terminal box, install this lower than the motor to ensure that water cannot penetrate through to the controller housing from the connecting cables.

  • Page 16: Connection According Ul And Csa In Different Applications

    Compliance with the following specifications is mandatory for this: • Metric to inches threaded adapters, used to connect the conduits, can be ordered from ZIEHL-ABEGG in a package of: – for MK116: part number 00297623 – for MK152: part number 00297624 •...

  • Page 17: Connection In Nfpa 79 Applications

    Assembly instructions ECblue Basic Mounting If the connection of the conduits is not possible with the thread adapter due to a lack of installation space, ZIEHL-ABEGG recom- mends its customers use an UL514B approved flexible connection hose system. As an example it can also be used on equipment and machines.

  • Page 18: Fan Designs A And D (Without Nozzles)

    Assembly instructions ECblue Basic Mounting 4.6 Fan designs A and D (without nozzles) For attachment to fixed motor flange use screws with property class A2-70 (stainless steel) to EN ISO 4014 and provide with suitable screw locking. Permissible tightening torques M...

  • Page 19: Installation In An Exhaust Air Stack, Design T

    Assembly instructions ECblue Basic Mounting 4.7 Installation in an exhaust air stack, design T 4.7.1 Mounting with plastic brackets • Mark and bore position of the mounting brackets (2) in the chimney (3) by means of a stencil 4x90°. In the case of soft foam tubing, place a sufficiently dimensioned washer made of corrosion-resistant material under mounting brackets and the screwed con- nection from outside.

  • Page 20: Mounting With Stainless Steel Brackets

    Assembly instructions ECblue Basic Mounting 4.7.2 Mounting with stainless steel brackets Mounting the stainless steel brackets is done with a separately obtainable installation kit. Mark the mounting bracket (4) in accordance with fig. 1 in the chimney (3) using a 4 x 90° template, drill hole center distance “a”...

  • Page 21: Zaplus Fans

    Assembly instructions ECblue Basic Mounting Installation kit (Part.-No. 00370979 / 00372782) Pos. Designation Piece Axial fan Chimney Mounting bracket Support bracket M8x70 screws EN ISO 4014 M8 nuts EN ISO 10511 self-locking 8.4 washer EN ISO 7089 Protective cap Screw M8x30 EN ISO 4017 / screw M8x25 EN ISO4017 M8 nuts EN ISO 10 511 self-locking 8.4 washer EN ISO 7089...

  • Page 22: Electrical Installation

    Assembly instructions ECblue Basic Electrical installation 5 Electrical installation 5.1 Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.

  • Page 23: Version With Connection Cables

    • Read the following chapter “Version without connection cables” for a new connection to the terminals in the terminal compartment. ECblue BASIC connection version example 1 ~ ECblue, for line and relay: hose cable 5 x 1.5 mm (LiF9Y11Y-JB) brown...

  • Page 24: Version Without Connection Cables

    Assembly instructions ECblue Basic Electrical installation 5.3 Version without connection cables Illustration for standard design with plastic cable glands 1 Cover of controller housing 2 Cable entry points with plastic fastener 3 Motor size “D” Cable glands 3 x M16 used: 3 x Seal insert for cables with 4...10 mm outer diameter...
  • Page 25 Assembly instructions ECblue Basic Electrical installation Attention! • Temperatures up to 80 °C can be present on the controller housing. • To connect, always use heat resistant wires or, as an alternative, silicon tubes. • Only use lines which can guarantee a permanent seal around the cable glands (pressure-resistant, dimensionally-stable, round-centred jacket;...

  • Page 26: Assembly Notes For Cable Glands

    Assembly instructions ECblue Basic Electrical installation Max. cross section of terminals Voltage supply: PE, L1, N or PE, L1, L2, L3 max. 2.5 mm and/or AWG12 Connection control: +24 V, +10 V, GND, D1, E1, K1 max. 1.5 mm and/or AWG16 Add-on modules: 1.5 mm...
  • Page 27 Assembly instructions ECblue Basic Electrical installation Fitting cable glands Select the size of the cable gland and the seal insert to " match the outer diameter of the cable. " Check the housing for damage in the area of the sealing surface before installing the cable gland.

  • Page 28: Emc-Compatible Installation

    Assembly instructions ECblue Basic Electrical installation Cables and installation position Depending on the installation position and load, run the " connecting cables to the cable gland from below or fit a water draining pipe elbow. Note Do not use any additional cable sheathing (e.g. with insu- "...

  • Page 29: Mains Connection

    Assembly instructions ECblue Basic Electrical installation 5.5 Mains connection 5.5.1 Line voltage Danger due to electric current • It must be strictly observed that the line voltage complies with specified on the rating plate and lies within the allowable tolerance specifications (see technical data).

  • Page 30: Ul: Short-Circuit Protection For Branch Circuits (Ul508C)

    Assembly instructions ECblue Basic Electrical installation 5.5.4 UL: Short-circuit protection for branch circuits (UL508C) Danger due to electric current This power conversion equipment is suitable for connection to electric circuits that cannot supply more than 100 kA symmetrical current effective.

  • Page 31: Operation In Grounded Delta System

    Assembly instructions ECblue Basic Electrical installation 5.5.6 Operation in Grounded Delta System A device must be selected which allows operation on the existing network type. Source of energy In Delta System with earthed line phase the maximum voltage between a phase and the protective earth is as high as the voltage between two phases.

  • Page 32: Analog Input "E1" For Setting Speed

    10V GND 10 k f = 1...10 kHz 15...28 V Connection to ZIEHL-ABEGG ventilation computer with PWM output CTE/AH(X)-L (A4) The motor always starts with at least 6 % of the rated speed and stops below 4.5 % of the rated speed (providing that the “Min. Speed” setting is “0” rpm add-on-modules).
  • Page 33 Assembly instructions ECblue Basic Electrical installation Diagram setting signal and motor speed 100 % 50 % 4.5 % 0.5 V 5 % PWM 0 – 10 V 0 – 100 % PWM 21.07.2015 v_ecblue_nmotor_at_0_10v_pwm.vsd nM Motor speed 100 % Rated speed 6 % Height of start speed 4.5 % Height of stop speed...

  • Page 34: Output Voltage "10 V

    Assembly instructions ECblue Basic Electrical installation 5.9 Output voltage “10 V” Voltage supply e.g. for speed setting by external potentiometer (PELV current source according to EN 60204-1). Connection: “10 V” - “GND” (max. load see Technical data und connection diagram).

  • Page 35: Potential At Control Voltage Connections

    Assembly instructions ECblue Basic Electrical installation Information After switching on the line voltage, an initialisation time of a maximum 7.5 seconds is required for the device's electronics to be operational. Subsequently, a reliable status message will be possible. If no malfunction is detected, the relay will be energised after the initialisation time.

  • Page 36: Option Add-On Modules Ecblue Basic

    Assembly instructions ECblue Basic Electrical installation 5.15 Option add-on modules ECblue BASIC An additional module can be retrofitted in the slot provided if required (mounting operating instructions of the additional modules). The range of additional modules is constantly being extended and adapted to market requirements.

  • Page 37: Start-Up

    3. If resonance vibrations occur, it is possible to hide certain speed ranges (see Motor Setup). 4. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694 Check the fan for mechanical vibrations after installation.

  • Page 38: Diagnostics / Faults

    Assembly instructions ECblue Basic Diagnostics / Faults 7 Diagnostics / Faults 7.1 Trouble shooting Type of error Possible cause Adjustment Fan does not No line voltage Check line voltage run (anymore) Line failure Under - or overvoltage Earth fault Check motor connection and line voltage...

  • Page 39: Status Out With Flash Code

    Assembly instructions ECblue Basic Diagnostics / Faults Type of error Possible cause Adjustment Unusual noises Bearing damaged / worn Change bearings In motor size 055“(Z” / “B” at cross flow) and 072 (O) change the fan. Impeller / blade scrapes /...
  • Page 40 Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment With a drop in temperature the mod- Temperature management active ulation rises again llinear. The device has an active tempera- Check cooling of the controller...
  • Page 41 Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment Intermediate undervoltage If the intermediate circuit voltage again rises above the specified limit, If the DC-link voltage drops below a an automatic startup attempt is run.

  • Page 42: Brake Function And Behaviour In Rotation By Air Current

    Assembly instructions ECblue Basic Diagnostics / Faults LED Code Relays K1* Cause Reaction of Controller Explanation Adjustment Error peak current After a switch off the controller waits for 5 seconds then the controller at- If the motor current increases above tempt a start.

  • Page 43: Service Work

    • Repair, e.g. by welding is prohibited! • Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. L-BAL-F053-GB 2024 Index 011 Part.-No. 00299816-GB...

  • Page 44: Cleaning

    Assembly instructions ECblue Basic Service work • Please consult our service department with regard to changing the bearing as for all other damage (e.g. to the coil). • Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the drain holes due to ingress of dirt.

  • Page 45: Enclosure

    Assembly instructions ECblue Basic Enclosure 9 Enclosure 9.1 Technical data Line voltage* 1 ~ 200...277 V, 50/60 Hz (see rating plate) 3 ~ 200...240 V, 50/60 Hz 3 ~ 380...480 V, 50/60 Hz 3 ~ 200...480 V, 50/60 Hz (Versions for DC power supply on request)
  • Page 46 Assembly instructions ECblue Basic Enclosure Permissible rel. humidity The motor is released for a relative humidity of 100 % at continental climate without other ambient influences. Other ambient conditions on request. Ball-bearings service life The according to standard calculation methods determined bearing serv-...

  • Page 47: Ul Specifications

    Assembly instructions ECblue Basic Enclosure For motors/fans with the corresponding quality mark (see rating plate) Authorization: FILE No. UL 508c E213826 Power Conversion Equip- ment 62BN Environment type rating: 3 For motors/fans with the corresponding quality mark (see rating plate) Authorization: FILE No.
  • Page 48 Assembly instructions ECblue Basic Enclosure Ambient Model Input at 50 / 60 Hz Output Tempera- ture [C°] MK 116-#I#.07.#C 1x 200–277 Vac, 1440W, 5.2A 1320 W / 16kHz 3.3 A 340Vac (rms) MK 116-#I#.11.#C MK 116-#I#.##.#C- 1x 200–277 Vac, 900W, 3.3A 830 W / 16kHz 2.3 A 340Vac (rms)
  • Page 49 Assembly instructions ECblue Basic Enclosure Ambient Model Input at 50 / 60 Hz Output Tempera- ture [C°] MK 152-#I#.11.#B 3x 200–240 Vac 3050-3650W, 2900-3450 W / 16 kHz 10.5 A, 9.7A 215Vac (rms) MK 152-#I#.17.#B MK 152-#I#.24.#B 3x 200–240 Vac 2650-3150W, 2500-3000 W / 16 kHz 9.1 A,...

  • Page 50: Ul: Overload Protection

    Assembly instructions ECblue Basic Enclosure 9.2.2 UL: Overload protection The integrated variable speed drives are equipped with a solid state motor overload protection and a solid state short circuit protection. The solid state motor overload protection protects the motor under overload conditions by reducing current flow to the internal motor output terminals.

  • Page 51: Connection Diagram

    Assembly instructions ECblue Basic Enclosure 9.3 Connection diagram ECblue Basic 100%-function (_ _ _ _ _-_I_.D_._ _ _ _), (_ _ _ _ _-_I_.G_._ _ _ _) Kontaktbelastung Contact rating max. AC 250 V 2 A 24V 10V GND D1...

  • Page 52: Ecblue Replacement For Etavent

    Assembly instructions ECblue Basic Enclosure 9.4 ECblue replacement for ETAvent Important information about replacing ETAvent fans with ECblue • ETAvent Enable ETAvent In an fan, an external voltage must be applied to the yellow and brown wires to enable the speed control.

  • Page 53: Application Examples

    Assembly instructions ECblue Basic Enclosure 9.5 Application examples 9.5.1 Installation with ventilation computer CTE/AH-L and main switch Zenec CTE/AH-L 1 ~ ECblue 5 x 1.5 mm ZENEC Abzweigdose Distributor box 7 x 1.5 mm Sensor 5 x 0.5 mm 5 x 1.5 mm 21.08.2015...

  • Page 54: Overvoltage Protection

    Assembly instructions ECblue Basic Enclosure 9.5.2 Overvoltage protection A sensible excess voltage protection is divided into coarse, medium, and device protec- tion. The coarse protection is normally installed near the mains supply input, the medium protection in the subsidiary distribution. Device protection is integrated into all our devices, thus also in the ETAvent fans.

  • Page 55: Ec Declaration Of Incorporation

    Assembly instructions ECblue Basic Enclosure EC Declaration of Incorporation - Translation - (english) ZA87-GB 1836 Index 008 as defined by the EC Machinery Directive 2006/42/EC, Annex II B The design of the incomplete machine: • Axial fan FA.., FB.., FC.., FE.., FF.., FG.., FS.., FT.., FH.., FL.., FN.., FV.., DN.., VR.., VN.., ZC.., ZF.., ZG.., ZN..
  • Page 56 Assembly instructions ECblue Basic Enclosure The specific technical documentation in accordance with Appendix VII B has been written and is available in its entirety. The person authorised for compiling the specific technical documentation is: Dr. W. Angelis, address see above.

  • Page 57: Index

    Assembly instructions ECblue Basic 9.7 Index air current rating plate Assembly relay Relay output Residual current circuit breaker Bearing safety distances changing the bearing service life Chimney setting signal condensation drain hole sound power levels control cable Switching Freq. cooling...

  • Page 58: Manufacturer Reference

    Assembly instructions ECblue Basic Index 9.8 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...

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