ZIEHL-ABEGG ECblue Assembly Instructions Manual
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ZIEHL-ABEGG ECblue Assembly Instructions Manual

Ec-centrifugal fans with top efficiency
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english
ECblue
Motor sizes Z and O
EC-centrifugal fans with top efficiency
Assembly instructions
Keep for reference!
L-BAL-F066-GB 2024/04 Index 012
Part.-No. 00702826-GB

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Summary of Contents for ZIEHL-ABEGG ECblue

  • Page 1 ECblue Motor sizes Z and O EC-centrifugal fans with top efficiency Assembly instructions Keep for reference! L-BAL-F066-GB 2024/04 Index 012 Part.-No. 00702826-GB...

  • Page 2: Table Of Contents

    Assembly instructions ECblue Content General notes .............
  • Page 3 Assembly instructions ECblue Version with 3 speeds ..........

  • Page 4: General Notes

    Validity This document is valid for ECblue-centrifugal fans of motor size Z (055) and O (072) . The used motor size is recognisable from the type designation (see rating plate). Examples for type designations with motor size Z = 55 •...

  • Page 5: Improper Use

    Assembly instructions ECblue Safety instructions Improper use Improper use / reasonably foreseeable misuse • Conveyance of aggressive and explosive gaseous media. • Use in areas at risk of explosion for conveying gas, mist, vapours or mixtures of the above. •...

  • Page 6: Requirements Placed On The Personnel / Due Diligence

    Assembly instructions ECblue Safety instructions Requirements placed on the personnel / due diligence Persons entrusted with the planning, installation, commissioning and maintenance and servicing in connection with the device must have the corresponding qualifications and skills for these jobs. In addition, they must be knowledgeable about the safety regulations, directives, rules for the prevention of accidents and the corresponding national as well as regional and in-house regulations.

  • Page 7: Modifications / Interventions In The Device

    The fans may not be operated until they are installed in line with their intended use. The supplied and certified guard grille of ZIEHL-ABEGG fans is designed in accordance with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must be taken for safe operation.

  • Page 8: Rating Plate

    Assembly instructions ECblue Product overview Rating plate There are two rating plates on the product: 1. The rating plate on the front of the stator relates to the fan end product; the data on this plate must be taken for installation and operation.

  • Page 9: Temperature Management

    - on the rating plate. Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites.

  • Page 10: Transport, Storage

    Assembly instructions ECblue Product overview Transport, storage Attention! • Always observe the weight specifications and the permissible carrying loads of the means of transport. • Use the original packaging materials when transporting the device. • Wear safety clothing / shoes and cut-resistant safety gloves when handling! •...

  • Page 11: Mounting

    Assembly instructions ECblue Mounting 4 Mounting General notes Attention! • Mounting is only to be undertaken by trained service personnel. The system manufacturer or the machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid standard and guidelines (EN ISO12100 / 13857).

  • Page 12: Unit Installation: Design Gr

    Assembly instructions ECblue Mounting Ensure that the clearance (gap) “a” see fig. between the fan impeller and the stationary housing section is constant. Distortion due to uneven surface may lead to fan failure. Attention! Avoid structural damage or stress with installation. Flange and mounting bracket must be fixed flat on a level surface.

  • Page 13: Measuring Device For Volume Flow Determination

    Assembly instructions ECblue Mounting Measuring device for volume flow determination For GR-/RH fans, a measuring device for volume flow determination is available as an accessory. The content of the accessory bag is intended for a single pressure tapping point or ring measuring cable for all frame sizes.

  • Page 14: Version With Separate Junction Box

    Assembly instructions ECblue Mounting Version with separate junction box For products supplied by ZIEHL-ABEGG with a separate junction box, note the following information. 1 Separate junction box made of plastic or metal Screws for end cover Tightening torque: Plastic box 1.3 Nm/12 Lb In, metal box 2.6 Nm/23 Lb In...

  • Page 15: Electrical Installation

    Assembly instructions ECblue Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.

  • Page 16: Required Quality Attributes For The Mains Voltage

    Assembly instructions ECblue Electrical installation 5.3.2 Required quality attributes for the mains voltage Danger due to electric current The mains voltage must comply with the EN 50160 quality characteristics and the defined standard voltages in IEC 60038! 5.3.3 Operating in IT-System Danger due to electric current •...

  • Page 17: Version With 0

    Assembly instructions ECblue Electrical installation Version with 0...10 V/PWM input 5.6.1 Connection Information • The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! • Opening of motor is prohibited. Loosening the screws will void the warranty!

  • Page 18: Analog Input "E1" For Setting Speed

    Assembly instructions ECblue Electrical installation Version with terminal box Connection diagram GND E1 Screw terminals • Nominal torque: 0.8 Nm • 2 x cable glands M16 with protective plug Stripping length: 7 mm +/-0.5 mm • Clamping range – rigid: 0,75...6 mm –...

  • Page 19: Characteristic Curve Signal/Speed

    Assembly instructions ECblue Electrical installation 5.6.3 Characteristic curve signal/speed In “Constant speed” mode, the motor speed is proportional to the specification signal. On certain designs in this ventilator series, the maximum speed of the fan is set higher than the maximum motor power allows at some operating points.

  • Page 20: Tacho-Output "A1

    Assembly instructions ECblue Electrical installation 5.6.5 Tacho-output “A1” Via the Open-Collector output “A1” the current motor speed can be output (further specifications for “A1”see Technical data). 200...300 The frequency (duty cycle 50 : 50) that can be measured by a pull-up resistor at the output “A1”...

  • Page 21: Version With 3 Speeds

    Assembly instructions ECblue Electrical installation Version with 3 speeds 5.7.1 Connection Information • The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! • Opening of motor is prohibited. Loosening the screws will void the warranty!

  • Page 22: Selecting The 3 Speeds

    Assembly instructions ECblue Electrical installation Proceed as follows: 1. Remove terminal box cover. 2. Insert and connect cables properly and ensure tightness of the cable glands. 3. Close the lid again carefully before start-up (tightening torque for lid screws 1.7 Nm).

  • Page 23: Version With Modbus Interface

    Assembly instructions ECblue Electrical installation Version with MODBUS interface 5.8.1 Connection Information • The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! • Opening of motor is prohibited. Loosening the screws will void the warranty!

  • Page 24: Networking Via Modbus

    Assembly instructions ECblue Electrical installation Version with terminal box Connection diagram Screw terminals • Nominal torque: 0.5 Nm • Stripping length: 6.5 mm +/-0.5 mm • 2 x cable glands M16 with protective plug Clamping range – rigid: 0.5...4 mm –...
  • Page 25 Assembly instructions ECblue Electrical installation Example for MODBUS connection The data line must be conducted from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection.

  • Page 26: Automatic Addressing

    Assembly instructions ECblue Electrical installation 5.8.3 Automatic addressing Automatic addressing can be started when the connections “ID1” and “ID2” for “Addressing” are connected with each other additionally next to the bus connection. I.e. it is no longer necessary to address every user manually in the network.

  • Page 27: Start-Up

    3. Check the system for resonances. If they lead to unacceptably high vibrations on the fan, the system must not be started up. 4. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694. Check the fan for mechanical vibrations after installation.
  • Page 28 Assembly instructions ECblue Diagnostic Type of error Possible cause Remedial measures Air stream wrong direction Check air stream (Motor turns in wrong direction at (see behaviour in rotation by air current in reverse direction) high speed) see “Fan does not run”...

  • Page 29: Status Message Via Led Flashing Code

    Assembly instructions ECblue Diagnostic Status message via LED flashing code LED Code Cause Reaction of Controller Explanation Remedial measures Line voltage available? Unit switches OFF and automatically ON when the Mains voltage failure voltage has been restored. Normal operation without fault...
  • Page 30 Assembly instructions ECblue Diagnostic LED Code Cause Reaction of Controller Explanation Remedial measures Communication error (only version with MODBUS Response dependent on set watchdog mode (see interface) MODBUS communication description). 10 x – If the communication watchdog is active, it signals Check MODBUS communication.

  • Page 31: Behaviour In Rotation By Air Current In Reverse Direction

    Repair, e.g. by welding or gluing is prohibited! • Bolted-on or pressed on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the drain holes (if available)due to ingress of dirt.

  • Page 32: Cleaning

    Assembly instructions ECblue Enclosure Cleaning Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration! Clean the fans`s flow area. Attention! • Do not use any aggressive, paint solvent cleaning agents when cleaning. •...
  • Page 33 Assembly instructions ECblue Enclosure Permissible minimum and maximum Please refer to the technical documentation of the product for the minimum and ambient temperature for operation maximum ambient temperature valid for the respective fan. Operation below -25 °C as well as partial load operation for refrigeration applications is only possible with special bearings for refrigeration applications on request.
  • Page 34 Assembly instructions ECblue Enclosure For motors with the corresponding quality mark (see rating plate) Rated data: 200 - 240 V, 50/60 Hz, 90 W 100 - 130 V, 50/60 Hz, 65 W Authorisation: REG.-Nr. F862 EN 60335-1:2012 + AC:2014 + A11:2014 + A13:2017 + A1:2019 + A2:2019 + Certificate number 40051237...

  • Page 35: Connection Diagrams

    Assembly instructions ECblue Enclosure Connection diagrams Version with 0...10 V input ECblue (MK055/072-_I_._ _._ _) (_ _ _ _ _-_I_.Z_._ _ _ _) (Q_ _ _ _-_ _ _ ._ _.B_) 10V GND A1 10 k Netzspannung Leistungsschild Signal Line voltage Rating-plate 0...10 V...
  • Page 36 Assembly instructions ECblue Enclosure Version with three speeds ECblue (3 speeds) (MK055/072-_I_._ _._ _) (_ _ _ _ _-_I_.Z_._ _ _ _) (Q_ _ _ _-_ _ _ ._ _.B_) Drehzahl 1 Speed 1 Drehzahl 2 Speed 2 Drehzahl 3...
  • Page 37 Assembly instructions ECblue Enclosure Version with MODBUS interface ECblue (MK055/072-_I_._ _._ _) (_ _ _ _ _-_I_.Z_._ _ _ _) (Q_ _ _ _-_ _ _ ._ _.B_) MODBUS Addressing (RS-485) Netzspannung Leistungsschild Line voltage Rating-plate EMMD01K0 21.04.2021 1 Line voltage see rating plate...

  • Page 38: Ec Declaration Of Incorporation

    Assembly instructions ECblue Enclosure EC Declaration of Incorporation - Translation - (english) ZA87-GB 2023/47 Index 013 as defined by the EC Machinery Directive 2006/42/EC, Annex II B The design of the partly completed machine: • Axial fan DN.., FA.., FB.., FC.., FE.., FF.., FG.., FH.., FL.., FN.., FP.., FS.., FT.., FV.., SG.., VN.., VR.., ZC.., ZF.., ZG.., ZN..
  • Page 39 Assembly instructions ECblue Enclosure Start-up of this incomplete machine is prohibited until it is ensured that the machine in which it has been installed complies with the provisions of the EC Machinery Directive. Künzelsau, 22.11.2023 (Location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Moritz Krämer...

  • Page 40: Ukca Declaration Of Incorporation

    Assembly instructions ECblue Enclosure UKCA Declaration of Incorporation - Original - (english) ZA87_UK-GB as defined by the Supply of Machinery (Safety) 2023/47 Index 003 Regulations 2008 No. 1597, PART 2 / Annex II B The design of the incomplete machine: •...
  • Page 41 Assembly instructions ECblue Enclosure It is prohibited to commission this incomplete machine until it has been secured that the machine into which it was incorporated complies with the stipulations of the Machinery (Safety) Regulations. Künzelsau, 22.11.2023 (location, date of issue)

  • Page 42: Manufacturer Reference

    Assembly instructions ECblue Enclosure Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...

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