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INSTRUCTION HANDBOOK
Electric Pallet Truck
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.
Version 11/2018
PT 60R PT 80R-SMS-005
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Table of Contents
Related Manuals for Noblelift PT 27R
Summary of Contents for Noblelift PT 27R
- Page 1 INSTRUCTION HANDBOOK Electric Pallet Truck WARNING Do not use the pallet truck before reading and understanding these operating instructions. NOTE: Please check the designation of your present type at the last page of this ...
- Page 2 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation could create danger. This handbook describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Keep this handbook for future reference.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. CORRECT APPLICATION .................... 3 2. DESCRIPTION OF THE PALLET TRUCK ..............4 a. Overview of the main components ................4 b. Main technical data ....................5 Description of the safety devices and warning labels ..........7 d. -
Page 4: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The trucks described in this handbook are self propelled electric power pallet trucks, with electrically powered low height lifting function. The trucks are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage equipment. -
Page 5: Description Of The Pallet Truck
2. DESCRIPTION OF THE PALLET TRUCK Overview of the main components Fig. 1: Overview main components PT 27R Fig. 2: Overview main components PT 36R... -
Page 6: Main Technical Data
Pedal pad 13. Fork chassis Main cover 14. Load wheels Left knee pad 15. Battery Key switch 16. Battery plug Indicator 17. Switch base Tiller 18. Indicator cover Safety (belly) button 19. Right knee pad Accelerator 20. Cylinder Rocker switch 21. - Page 7 132.4 104.7 104.7 104.7 Fork Width 10.0 Type sheet for industrial truck acc. to VDI 2198 Manufacturer`s type designation PT 27R PT 36R Power (battery ,diesel, petrol, gas, manual) Battery Battery Operator type Walkie/ride-on Walkie/ride-on Load Capacity / rated load...
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Page 8: Description Of The Safety Devices And Warning Labels
AC- speed control Sound level at driver`s ear acc. to EN 12053 dB(A) Steering Manual Manual Description of the safety devices and warning labels Fig. 4: Safety and warning labels PT 27R Fig. 5: Safety and warning labels PT 36R... -
Page 9: Identification Plate
A Sticker to read and follow this instruction B Sign danger not riding C Capacity sticker D Hook mark E Identification plate (ID-plate) F Sign oil filling point G Sign warning stay clear stop truck H Sign caution charge Sign danger battery Sign warning electrical devices K Sign danger being crushed The truck is equipped with a safety (belly) button (7) which switches the driving function away from the... -
Page 10: Warnings, Residual Risk And Safety Instructions
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT Put foot or hand under or into the lifting mechanism. Allow other person than the operator to stand in front of or behind the truck when it is moving or lifting/lowering. ... -
Page 11: Lifting/ Transportation
Lift the truck to its destination and place the truck securely before removing the lifting gear. The lashing points are according to the fig. 7 or fig. 8. Fig. 8: Lifting with a crane PT 36R Fig. 7: Lifting with a crane PT 27R... -
Page 12: Decommissioning
Transportation DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY Fig.9: fixing points PT 27R Fig.10: fixing points PT 36R Lower the forks and park the truck securely. Fasten the truck according to fig.9 or fig.10 by fixing dedicated lashing belts to each side of the truck’s crane hook holes and fasten the other side at the transporting truck. -
Page 13: Operating Instructions
Always lower the forks fully. Lifting DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY OF PT 27R IS 6000 kg. PT 36R IS 8000 kg. Travel with the lowered forks fully underneath the pallet until the load and press the lifting button (24) until you reached the desired lifting height. -
Page 14: Steering
After starting the truck by turning on the key switch (4), move the tiller to the operating zone (‘F’, fig.13). Turn the accelerator button to the desired direction forward ‘Fw.’ or backwards Bw.’(fig. 13). Fig. 13: Operating direction Control the travelling speed by moving the accelerator button (18) carefully until you reached the desired speed. -
Page 15: Malfunctions
opposite direction, the truck brakes regenerative until it starts travelling into the opposite direction. The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released, the tiller moves automatically up to the upper baking zone(‘B’). The truck brakes until it stops. -
Page 16: Replacement
BATTERIES. Replacement EXCHANGING THE BATTERY TO THE SIDE REQUIRES SPECIAL EQUIPMENT, APPROPIATED TO TAKE THE BATTERY SECURELY. ENSURE THAT THIS EQUIPMENT IS NOT MOVING BACKWARDS IF YOU MOVE OUT THE BATTERY BLOCK! PAY ATTENTION, THE BATTERY MIGHT FALL OUT, IF THE EQUIPMERNT IS USED NOT CORRECTLY AND CAREFULLY! With storage cover Park the truck securely and switch off... -
Page 17: Battery Indicator
Battery indicator Discharge status is indicated by ten red LED segments. Battery discharged Battery discharged Fig.16: Battery discharge indicator Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge decreases, successive LEDs light up, only one on at a time. ... -
Page 18: Maintenance Checklist
Please pay attention by maintain the tiller arm. The gas pressure spring is pre-loaded by compression, carelessness can cause injury. Use approved and from your dealer released original spare parts. Please consider that oil leakage of hydraulic fluid can cause failures and accidents. ... -
Page 19: Lubricating Points
Lubricate the marked points according to the maintenance checklist. The required grease specification is: DIN 51825, standard grease. Gear box Caster bearings Load wheel bearings Hydraulic system Joint Fig. 17: Lubricating points PT 27R Fig. 18: Lubricating points PT 36R... -
Page 20: Check And Refill Hydraulic Oil
Check and refill hydraulic oil The required hydraulic fluid- type is H-LP 46, DIN 51524 Viscosity is 41.4 - 47 Depending on the type the amount is 1,5L Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company. -
Page 21: Trouble Shooting
Table 4: Size fuses PT 27R Table 5: Size fuses PT 36R Rate Rate 10 A 10 A FU01 300 A FU01 350 A FU02 150A FU02 150A 9. TROUBLE SHOOTING If the truck has malfunctions follow the instructions, mentioned under chapter 6. -
Page 22: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM Electrical circuit diagram Fig. 21: Electrical diagram PT 27R FU1 : FU01 : 300A FU02 : 150A... - Page 23 Table 7: Description of electrical diagram Code Description Code Description Battery Pump motor Pump contactor FU02 Fuse 150A FU01 Fuse 300A Fuse 10A Contactor Controller Key switch Fuse 0.5A Indicator Limit switch Traction motor SA、SH1、SH2 Proximity switch Electromagnetic brake S1、S2、S3、S4、S5 Rocker switch Relay Capacitor...
- Page 24 Fig. 21: Electric diagram PT 36R FU1 : FU01 : 350A FU02 : 150A...
- Page 25 Table 8: Description of electrical diagram Code Description Code Description Battery Pump motor Pump contactor FU02 Fuse 150A FU01 Fuse 350A Fuse 10A Contactor Controller Key switch Fuse 0.5A Indicator Limit switch Traction motor SA、SH1、SH2 Proximity switch Electromagnetic S1、S2、S3、S4、S5 Rocker switch brake Relay Capacitor...
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Page 26: Hydraulic Circuit
Hydraulic circuit Lift cylinder Throttle valve Lowering valve Pressure valve Hydraulic power pack Oil tank Fig. 22: Hydraulic circuit... -
Page 27: Declaration Of Conformity (Valid, If Sold Within The Eu)
CE-DD-002 11. DECLARATION OF CONFORMITY (valid, if sold within the EU) [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents. - Page 28 og 2014/30/EU (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene. [PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2014/30/EU (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu przeniesienie tych dyrektyw do prawa krajów członkowskich.