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INSTRUCTION MANUAL
Electric Stacker
WARNING
Do not use the electric truck before reading and
understanding these operating instructions.
NOTE:
●
Please check the designation of your present type
at the last page of this document as well as on the
ID-plate.
●
Keep for future reference.
This truck should be used in factories,
tourist attractions and playgrounds only.
PSE15L-C
Scan it, for more
Information
Version 09/2020
PSE15L-C-SMS-002-EN
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Table of Contents
Related Manuals for Noblelift PSE15L-C 1600
Summary of Contents for Noblelift PSE15L-C 1600
- Page 1 Scan it, for more Information INSTRUCTION MANUAL Electric Stacker PSE15L-C WARNING Do not use the electric truck before reading and understanding these operating instructions. NOTE: ● Please check the designation of your present type at the last page of this document as well as on the ID-plate.
- Page 2 FOREWORD Before operating the stacker, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the usage of the stacker completely. Improper operation could create danger. This manual describes the usage of different electric power stackers. When operating and servicing the stacker, make sure, that it applies to your type. Keep this manual for future reference.
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Page 3: Table Of Contents
Table of Contents 1.CORRECT APPLICATION ........................3 2.DESCRIPTION OF THE ELECTRIC STACKER ..................4 a.Overview of the main parts ......................4 b.Main technical data .......................... 8 c. Description of safety devices and warning labels (Europe and others, except USA) ....10 d. -
Page 4: Correct Application
1.CORRECT APPLICATION It is only allowed to use this electric pallet stacker according to this instruction manual. The stackers described in this manual are self-propelled electric power pallet stackers. The stackers are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage the stacker. -
Page 5: Description Of The Electric Stacker
2.DESCRIPTION OF THE ELECTRIC STACKER a.Overview of the main parts Fig. 1: Overview main parts Motor cover 10 Front cover Drive wheel 11 Battery indicator Steering wheel 12 Key switch Charging indicator 13 Truck body Charging 14 Fork Emergency button 15 Metal mesh Belly button 16 Load wheel... -
Page 6: B.main Technical Data
b.Main technical data Fig. 2: Technical data Table1: Main technical data for standard version Type sheet for industrial truck according to VDI 2198 PSE15L-C Manufacturer’s type designation 1600 3600 Drive: electric (battery type, mains...), diesel, petrol, fuel gas Electric Operator type (hand, pedestrian, standing, order picker) Pedestrian Rated capacity/ rated load Q(t) - Page 7 Height drawbar in driving position min./max. 670/ 1228 Height, lowered 4.15 Overall length 4.19 (mm) 1779 Length to face of forks 4.20 (mm) Overall width 4.21 (mm) Fork dimensions DIN ISO 2331 4.22 s/ e/ l(mm) 60/180/1150 Fork spread 4.25 (mm) 570/685 Ground clearance, centre of wheelbase...
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Page 8: Description Of Safety Devices And Warning Labels (Europe And Others, Except Usa)
c. Description of safety devices and warning labels (Europe and others, except USA) Decal (crane hook) Warning decal (do not stand under or on the forks) Label (load curve) Decal (read and follow these instructions) Decal (no passenger) Label (ID plate) Label (oil filling) The truck equips with an emergency button (6) which stops all lifting-, lowering-, driving- functions and engages the fail-safe... -
Page 9: Warnings, Residual Risk And Safety Instructions
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT • Lift the load higher than the lift point when operating the stacker outdoors. • Put feet or hands under or inside the lifting mechanical structure. • Allow other person than the operator to stand in front of or behind the stacker when it is moving or lifting/ lowering. -
Page 10: Commissioning, Transporting, Decommissioning
4.COMMISSIONING, TRANSPORTING, DECOMMISSIONING a.Commissioning Table 2: Commissioning data Type PSE15L-C/1600 PSE15L-C/3600 Commissioning weight [kg] Dimensions [mm] 1600 3600 After receiving our new pallet stacker or for re-commissioning you have to do following before (firstly) operating the truck: • Check if are all parts included and not damaged •... -
Page 11: C.decommissioning
c.Decommissioning For storage, remove the load, lower the truck to the lowest position, grease all greasing points mentioned in this handbook (regular inspection), and eventually protect the truck against corrosion and dust. Remove the batteries and jack the truck safely, so that there will be no crush after storage. For final decommissioning hand in the truck to a designated recycling company. -
Page 12: A.parking
pedestrian electric stacker. Before you insert the key, pull the emergency button up carefully. Press the horn button (21) to activate the horn. a.Parking DO NOT PARK THE TRUCK ON INCLINED SURFACES. The truck equips with an electromagnetic fail-safe stopping and parking brake. Always lower the forks fully and park the truck in safe area. -
Page 13: F.steering
If the truck stops, the parking brake will be engaged. Carefully drive the truck to the destination. Watch the route conditions and adjust the driving speed via the accelerator knob. f.Steering Steer the truck by moving the tiller to left or right side. g.Braking Fig.11: Operating direction THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITIONS AND... -
Page 14: A.replacement
• The battery is maintenance-free; refilling is not allowed. • Recycling of batteries undergoes national regulations. Follow the regulations. • By handling batteries, open fire is not allowed, as it may cause gas explosion. • In the area of battery charging neither burning materials nor burning liquids are allowed. Smoking is prohibited and the area must be ventilated. -
Page 15: C.charging
The LED on the far right is on when the battery is properly charged and reaches the reset voltage. As the SOC of the battery decreases, the LED lights turn on progressively but only one at a time. This Indicator has power-off memory function. -
Page 16: A.maintenance Checklist
movement or sliding. • Please pay attention by maintain the tiller arm. The gas pressure springs are assembled by compression. Carelessness causes injury. • Use approved and from your dealer released original spare parts. • Please consider that oil leakage of hydraulic fluid can cause failures and accidents. •... -
Page 17: B.lubricating Points
• 27 Check brake performance, if necessary replace brake disc or adjust air gap Battery • 28 Check the battery voltage • 29 Clean and grease the terminals and check for corrosion and damage • 30 Check the battery housing for damages Charger •... -
Page 18: D.check The Electrical Fuses
d.Check the electrical fuses Remove the main cover. The fuse is located in the position shown in Fig. 17. Check Table 5 for the specifications. Table 5: Specifications of the fuses Specification 0.5A FU 01 FU 02 200A Fig. 17: Location of fuses e.Remove and reassemble the protective mesh Do not use this truck if the protective mesh is damaged or not assembled correctly! If you want to remove the protective mesh, remove the fixed screws and carefully remove the... - Page 19 Fuse failure Check and eventually replace fuses. The battery is discharged. Charge the battery. Check emergency switch, The truck is not powered on. switch and other switches. Move the tiller bar to the braking position and put the tiller bar back to The sequence of operations is wrong.
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Page 20: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM a.Electrical circuit diagram(lead-acid) Fig. 18: Electrical circuit diagram(lead-acid) - Page 21 Table 7: Description of electrical components Code Item Code Item Battery Horn Controller FU02 200A fuse Pump motor S1 S2 S3 S4 Tiller micro switch Pump contactor Key switch Emergency switch 24V Charger Electromagnetic valve Spring cable Micro switch 1A fuse CAN accelerator 12V fan SA SH...
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Page 22: B.electrical Circuit Diagram(Li)
b.Electrical circuit diagram(Li) Fig. 19: Electrical circuit diagram(Li) - Page 23 Table 8: Description of electrical components Code Item Code Item Lithium Battery Horn Controller FU02 200A fuse Pump motor S1 S2 S3 S4 Tiller micro switch Pump contactor Key switch Emergency switch 24V Charger Electromagnetic valve Spring cable Micro switch Capacitor Accelerator Temp.
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Page 24: C.hydraulic Circuit Diagram
c.Hydraulic circuit diagram Fig. 20: Hydraulic circuit diagram Table 9: Description of hydraulic components Code Item Code Item Hydraulic power unit (motor and oil pump) Throttle valve One-way valve Cylinder Electromagnetic valve Safety valve Overflow valve...