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Noblelift PT E30 Instruction Handbook Manual

Electric pallet truck
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INSTRUCTION HANDBOOK
Electric Pallet Truck
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
 Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
 Keep for future reference.
 
 
 
 
 
 
Version 03/2017
 
PT E30-SMS-001-US
 

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Summary of Contents for Noblelift PT E30

  • Page 1   understanding these operating instructions.   NOTE:  Please check the designation of your present type at the last page of this Version 03/2017 document as well as on the ID-plate.   PT E30-SMS-001-US  Keep for future reference.  ...
  • Page 3 FOREWORD The content in this chapter is specialized for the US-American market. Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW;...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS CORRECT APPLICATION ........................ 4 DESCRIPTION OF THE PALLET TRUCK ..................5 a. Overview of the main components ................5 b. Main technical data ....................5 Description of the safety devices and warning labels ..........7 d. Identification plate ...................... 9 WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ............

  • Page 5: Correct Application

    1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The in this handbook described trucks are self propelled electric power pallet trucks, with electrically or manually operated low height lifting function. The trucks are designed to lift, lower and transport palletized loads.

  • Page 6: Description Of The Pallet Truck

    2. DESCRIPTION OF THE PALLET TRUCK Overview of the main components Tiller Drive control switch Safety (belly) button Discharge indicator and charging indicating LED Pump Drive wheel Castors Forks Load rollers 10 Battery 11 Battery plug 12 Hydraulic cylinder 13 Key switch Fig.
  • Page 7 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 Manufacturer`s type designation PT E30 Drive Battery Operator type Pedestrian Load Capacity / rated load Q (Ibs) 3000 Load centre distance c (in) 23.6...

  • Page 8: Description Of The Safety Devices And Warning Labels

    Description of the safety devices and warning labels Fig. 3: Safety and warning labels Tiller operation sticker Warning sticker Sign read and follow this instruction Warning sticker Cylinder sticker Sign capacity sticker (3000lbs) CE sticker Weight sticker（Battery） Warning sticker Warning sticker The truck has a battery plug(11) which stops all lifting-, lowering-, driving- functions and engages the failsafe electromagnetic brake when it is disconnected.
  • Page 9 Sign read and follow this instruction (C) Sign danger battery (I) Sign oil filling point (D) Sign danger not riding (H) (only if not equipped with a foldable platform) Sign warning stay clear stop truck (J) Sign warning electrical devices (K)

  • Page 10: Identification Plate

    Identification plate Designation, type Name and address of manufacturer) Serial number Hour rate Rated capacity in lbs 10 Battery weight minimum/ maximum Supply voltage in V 11 Nominal power in HP Own mass (self weight) in lbs without battery 12 Load center distance Max.

  • Page 11: Commissioning, Transporting, Decommissioning

     To prevent unintended sudden movements when not operating the tuck (i.e. from another person, etc.) switch of f the truck when not operating it. 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING Commissioning Table 2: Commissioning data Type PT E30 Commissioning app.375lbs weight [lbs] Dimensions [in] 69x27.6x35.4...

  • Page 12: Decommissioning

    Lifting USE DEDICATED CRANE AND LIFTING EQUIPMENT DO NOT STAND UNDER THE SWAYING LOAD DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING Park the truck securely and lash the truck according to the points identified in fig. 5 Lift the truck to its destination and place the truck securely before removing the lifting gear.

  • Page 13: Operating Instructions

     Check the smooth movement of the wheels.  Check the function of the emergency brake by activating the emergency button.  Check, the tiller arm- switch braking function  Check the lifting and lowering functions by operating the buttons. ...

  • Page 14: Lowering

    Travel with the lowered forks fully underneath the pallet and shift operating lever(16) down to the raise position. press the lifting button (15) until you reached the desired lifting height. Lowering Lower the load by shift the operating lever (16) up to the lowering position carefully. By releasing the lever, the lowering movement will stop.

  • Page 15: Steering

    Steering You steer the truck by moving the tiller to the left or right side. Braking THE BRAKING PERFORMANCE DEPENDS ONT THE TRACK CONDITONS AND TRHE LOAD CONDITONS OF THE TRUCK The braking function can be activated on several ways: ...

  • Page 16: Replacement

     In the area of battery charging neither burning materials nor burning liquids are allowed. Smoking is prohibited and the area must be ventilated.  Park the truck securely before starting charging or installing/changing the batteries  Before finishing the maintenance work, make sure, that all cables are connected correctly and that there are no disturbing towards other components of the truck.

  • Page 17: Charging

     Red LED flashes, indicating energy reserve is less than 10%, need charging immediately  Red、yellow、green LEDs light up at the same time, indicating accelerator is breakdown c. Charging  The attached automatic charger is only available for the optional voltage of 110V or 220V as referred.

  • Page 18: Maintenance Checklist

    Maintenance checklist Table 3: Maintenance checklist Interval Monthly 6 Month Month Hydraulic   Check the hydraulic cylinder, piston for damage noise and leakage  Check the hydraulic connections and hose for damage an leakage  Check the hydraulic oil level, refill if necessary ...

  • Page 19: Lubricating Points

     33 Test the emergency braking  34 Test the reverse and regenerative braking  35 Test the safety (belly) button function  36 Check the steering function  37 Check the lifting and lowering function  38 Check the tiller arm switch function General ...

  • Page 20: Check And Refill Hydraulic Oil

    Check and refill hydraulic oil The required hydraulic fluid- type is  H-LP 46, DIN 51524  Viscosity is 41.4 - 47  Depending on the type the amount is 0.3L to 0.35L Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company.

  • Page 21: Trouble Shooting

    Table 4: Size fuses Rate FU 01 FU 02 9. TROUBLE SHOOTING If the truck has malfunctions follow the instructions, mentioned under chapter 6.  Table 5: Trouble shooting TROUBLE CAUSE REPAIR Load weight too high Lift only the max. capacity, mentioned on the ID-plate Battery discharged Charge the battery...

  • Page 22: Wiring/ Circuit Diagram

    10. WIRING/ CIRCUIT DIAGRAM Electrical circuit diagram FU: 10A Fig. 15: Electric diagram FU 01 : 60A FU 02 : 60A...

  • Page 23: Hydraulic Circuit

    Hydraulic circuit Lift cylinder Lowering valve Throttle valve Pressure valve Hydraulic power pack (motor and pump) Oil tank Fig. 16: Hydraulic circuit...

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