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INSTRUCTION HANDBOOK
Electric Stacker
WARNING
Do not use the electric truck before reading
and understanding these operating
instructions.
NOTE:
Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.
Version 03/2017
PS 35/44LSL-SMS-001-US
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Table of Contents
Related Manuals for Noblelift PS35LSL
Summary of Contents for Noblelift PS35LSL
- Page 1 INSTRUCTION HANDBOOK Electric Stacker WARNING Do not use the electric truck before reading and understanding these operating instructions. NOTE: Please check the designation of your present type at the last page of this Version 03/2017 document as well as on the ID-plate.
- Page 3 FOREWORD Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK! READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON THE TRUCK! Only properly trained operators are allowed to operate a powered industrial truck.
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Page 4: Table Of Contents
TABLE OF CONTENTS CORRECT APPLICATION ........................ 4 DESCRIPTION OF THE STACKER ....................5 Overview of the main components ....................5 Main technical data ........................6 Description of the safety devices and warning labels(US- market) ..........9 Identification plate ........................11 WARNINGS, RESIDUAL RISK AND ASFETY INSTRUCTIONS ............ -
Page 5: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric stacker according to this instruction handbook. The trucks described in this handbook are self propelled pedestrian controlled electric power stacker, with electrically powered low height lifting function. The trucks are designed for stacking operations in dedicated racking by lifting and lowering the palletized load up to the desired lifting height. -
Page 6: Description Of The Stacker
2. DESCRIPTION OF THE STACKER Overview of the main components Fig. 1: Overview main components Main cover Key switch Handle Load roller Safety (belly) button 10. Pallet Accelerator (butterfly button) 11. Load backrest Battery cover 12. Protective board Emergency button 13. -
Page 7: Main Technical Data
Main technical data Fig. 2: Technical data Table1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 PS35L SL(181) PS44L SL(181) Manufacturer`s type designation Power (battery ,diesel, petrol, gas, manual) Battery Operator type Pedestrian Load Capacity / rated load Q(lbs) 3520... - Page 8 Polyurethane (PU) Tires xW (in) 9×2.95 Tire size, front xW (in) 3.3×3 Tire size, rear xW (in) 5.9x2 Additional wheels(dimensions) Wheels, number front/rear(x=driven wheels) 1x+1/4 Track, front (in) 20.5 Track, rear (in) 43.1-54.9 Lowered mast height (in) Free Lift height (in) Lift height (in)
- Page 9 — — 55.5 Two stage mast FFL 61.4 (Full-Free-Lift) 69.3 — Three stage mast — Three stage mast 55.9 (Full-Free-Lift) 59.8 PS 44L SL — — Two stage mast — 51.6 55.5 Two stage mast FFL (Full-Free-Lift) 61.4 69.3 — Three stage mast —...
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Page 10: Description Of The Safety Devices And Warning Labels(Us- Market)
Description of the safety devices and warning labels(US- market) Fig.3: Safety and warning labels A. Crane hook label I.Sign danger being crushed C. Residual lift capacity sticker J. Sign warning stay clear stop truck E. Identification plate (ID-plate) L. Sign danger battery F. - Page 11 Sign read and follow this instruction (F) Sign warning stay clear stop truck (J) Sign oil filling point (G) Sign danger not riding (H) Sign danger battery (L) Sign warning electrical devices (M) Sign danger being crushed (I) Sign not under, on forks (N)
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Page 12: Identification Plate
Identification plate Designation, type Name and address of manufacturer) Serial number Hour rate Rated capacity in lbs 10 Battery weight minimum/ maximum Supply voltage in V 11 Nominal power in kW Own mass (self weight) in kg without battery 12 Load center distance Max. - Page 13 Use truck without manufacturer ’ s written consent. Lifted loads could become unstable at wind forces. In the case of wind forces do not lift the load if there is any influence to the stability Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable. Keep watching the condition of load.
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Page 14: Commissioning, Transporting, Decommissioning
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING Commissioning Table 3: Commissioning data(For different models, the commissioning weight is marked on the ID-plate ) PS 16L SL / PS 20L SL / Type 181” 181” Commissioning 3440 3968 weight [lbs] Version/ Lift [in] 181” 181”... -
Page 15: Decommissioning
Decommissioning For storage, remove the load, lower the truck to the lowest position, grease all in this handbook mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust. Remove the batteries and jack the truck safely, so that there will be no flattening after storage. For final decommissioning hand the truck to a designated recycling company. -
Page 16: Parking
inspection is carried out. For starting, insert the key and turn it clockwise to the “ON”- position. Eventually before inserting the key switch (8), the emergency button (6) must be pulled carefully. Press the horn button (22) to activate the audible warning signal. Parking DO NOT PARK THE TRUCK ON INCLINED SURFACES Thetruck is equipped with an electromagnetic failsafe stopping and parking... -
Page 17: Steering
TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE LIFTING POINT (<12in). Fig.11: Operating direction After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11). Turn the accelerator button to the desired direction forward ‘Fw.’... -
Page 18: Malfunctions
The safety (belly) button (3) prevents the operator from being crushed. If this button is activated, the truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance and stops. Please consider, that this button also operates, if the truckis not travelling and the tiller is in the operating zone. -
Page 19: Fork Replacement（Ps 35L Sl、Ps 44L Sl
Fork replacement（PS 35L SL、PS 44L SL） There is leg injury risk when replacing the forks. It’s forbidden to pull the fork to the direction of the operator. Move the fork in the direction away from the operator. ... -
Page 20: Replacement
are available; for these batteries re- filling is prohibited. Recycling of batteries undergoes national regulations. Please follow these regulations. By handling batteries, open fire is prohibited, gases could cause explosion! In the area of battery charging neither burning materials nor burning liquids are allowed. -
Page 21: Battery Indicator
Battery indicator The discharge status is indicated by ten red LED segments. Battery discharged Battery charged Fig.17: Battery discharge indicator Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge decreases, successive LEDs light up, only one on at a time. ... -
Page 22: Regular Maintenance
8. REGULAR MAINTENANCE Only qualified and trained personnel are allowed to do maintenance on this truck. Before maintaining, remove the load and lower the forks to the lowest position. If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking equipment. -
Page 23: Lubricating Points
Test the display Check if correct fuses are used, if necessary replace. Test the audio warning signal Check the contactors Check the frame leakage (insulation test) Check function and wear of the accelerator Check the electrical system of the drive motor Braking system ... -
Page 24: Check And Refill Hydraulic Oil
Check and refill hydraulic oil The required hydraulic fluid- type is H-LP 46, DIN 51524 Viscosity is 41.4 - 47 Depending on the type the amount Is 9.4L Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company. - Page 25 Repair hoses and/or Oil leakage sealing of the cylinder Move the protective arms into the Lifting stops at 71” downside position Check the sensor for the protective Lifting stops at 71” Check the height sensor on the Height sensor for 71” height defect mast leakage from...
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Page 26: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM Electrical circuit diagram FU1 : 10 A FU2 :10 A Fig. 21: Electric diagram FU01 :350A... -
Page 27: Hydraulic Circuit
Hydraulic circuit Fig. 22:Hydraulic circuit...