Noblelift PS35/44 Instruction Handbook Manual
  1. Manuals
  2. Brands
  3. Noblelift Manuals
  4. Forklifts
  5. PS35/44
  6. Instruction handbook manual

Noblelift PS35/44 Instruction Handbook Manual

Electric stacker
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTION HANDBOOK
Electric Stacker PS35/44
WARNING
Do not use the electric truck before reading
and understanding these operating
instructions.
NOTE:
• Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
• Keep for future reference.
Version 12/2015
PS35/44L-SMS-002-CHN

Advertisement

Table of Contents
loading

Related Manuals for Noblelift PS35/44

Summary of Contents for Noblelift PS35/44

  • Page 1 INSTRUCTION HANDBOOK Electric Stacker PS35/44 WARNING Do not use the electric truck before reading and understanding these operating instructions. NOTE: • Please check the designation of your present type at the last page of this Version 12/2015 document as well as on the ID-plate.
  • Page 2 FOREWORD Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation could create danger. This handbook describes the usage of different electric stackers. When operating and servicing the truck, make sure, that it applies to your type.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS CORRECT APPLICATION ......................... 4 DESCRIPTION OF THE STACKER ....................5 Overview of the main components ....................5 Main technical data ......................... 5 Description of the safety devices and warning labels(Europe and other, excepting USA) ... 11 Identification plate ......................... 12 WARNINGS, RESIDUAL RISK AND ASFETY INSTRUCTIONS .............
  • Page 4 11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET ........... 27 Foreword/ Compliance ........................27 Description warning labels (only US- market) ................28 Technical data for US market ......................30 12. DECLARATION OF CONFORMITY (valid, if sold within the EU) ............ 34...

  • Page 5: Correct Application

    1. CORRECT APPLICATION It is only allowed to use this electric stacker according to this instruction handbook. The trucks described in this handbook are self propelled pedestrian controlled electric power stacker, with electrically powered low height lifting function. The trucks are designed for stacking operations in dedicated racking by lifting and lowering the palletized load up to the desired lifting height.

  • Page 6: Description Of The Stacker

    2. DESCRIPTION OF THE STACKER Overview of the main components Fig. 1: Overview main components Main cover Key switch Handle Load roller Safety (belly) button 10. Pallet Accelerator (butterfly button) 11. Load backrest Battery cover 12. Protective board Emergency button 13.

  • Page 7: Main Technical Data

    Main technical data Fig. 2: Technical data Table1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 PS 12L PS 16L PS 20L Manufacturer`s type designation (3600) (4600) (4600) Power (battery ,diesel, petrol, gas, Battery manual) Operator type...
  • Page 8 (mm) xW Additional wheels(dimensions) 150x54 (mm) Wheels, number front/rear(x=driven 1x+1/4 wheels) Track, front (mm) Track, rear (mm) Lowered mast height (mm) 2308 2108 2228 Free Lift height (mm) 1760 1520 1520 Lift height (mm) 3600 4600 4600 Extended mast height (mm) 4088 5088...
  • Page 9 Lowered mast height Free Lift height Lift height Extended mast height Designation h1(mm) h2(mm) h3(mm) h4(mm) PS 12L 1958 2900 3380 — Two stage mast 2108 3200 3680 — 2308 3600 4080 — 1958 1410 2900 3380 Two stage mast FFL 2108 1560 3200...
  • Page 10 Fig. 3: Technical data Table2: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 Manufacturer`s type designation PS 16L SL(4600) PS 20L SL(4600) Power (battery ,diesel, petrol, gas, manual) Battery Operator type Pedestrian Load Capacity / rated load Q(t) Load centre distance C(mm)
  • Page 11 xW Tire size, rear 85×75 (mm) xW Additional wheels(dimensions) 150x54 (mm) Wheels, number front/rear(x=driven wheels) 1x+1/4 Track, front (mm) Track, rear (mm) 1095-1395 Lowered mast height (mm) 2108 2228 Free Lift height (mm) 1520 1520 Lift height (mm) 4530 4530 Extended mast height (mm) 5088...
  • Page 12 Lowered mast Free Lift height Extended mast Designation Lift height h3(mm) height h1(mm) h2(mm) height h4(mm) PS 16L SL 1958 2830 3380 — Two stage mast 2108 3130 3680 — 2308 3530 4080 — 1958 1410 2830 3380 Two stage mast FFL 2108 1560 3130...

  • Page 13: Description Of The Safety Devices And Warning Labels(Europe And Other, Excepting Usa)

    Description of the safety devices and warning labels(Europe and other, excepting USA) For the USA –market, the description of the safety and warning labels is mentioned in chapter 11. Crane hook label Warning decal: Do not step under or on the forks Residual lift capacity sticker Never reach through...

  • Page 14: Identification Plate

    Identification plate Designation, type Battery weight minimum/ maximum Serial number Nominal power in kW Rated capacity in kg Load center distance Supply voltage in V 10 Manufacturing data Own mass (self weight) in kg without battery 11 Option Name and address of manufacturer) If sold to the EU, here the place of the CE marking Fig.

  • Page 15: Commissioning, Transporting, Decommissioning

    Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable. Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck and activate the emergency button (6) by pushing when sliding load on or off the truck. If the truck has any malfunctions, follow chapter 8.

  • Page 16: Decommissioning

    Lower the forks and park the truck securely. Fasten the truck according to fig.6 by fixing dedicated lashing belts to each side of the truck’s crane hook holes and fasten the other side at the transporting truck. Transportation DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY Lower the forks and park the truck on the iron plate securely.

  • Page 17: Operating Instructions

    • Check the function of the key switch. Check the speed limitation switch. • • Visual check if there are any broken hoses or broken electric wires. If supplied with a backrest extension, check it for damages and • correct assembling. 6.

  • Page 18: Lowering

    Lowering If the forks are in the racking, firstly travel out of the racking carefully with or without the pallet. By travelling out of the racking, take care that the forks are not touching the racking. Press the lowering button (fig. 8, 23) carefully. Lower the load until the forks are clear of the pallet, then drive the truck carefully out of the load unit.

  • Page 19: Steering

    Steering You steer the truck by moving the tiller to the left or right side Braking THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE LOAD CONDITONS OF THE TRUCK The braking function can be activated on several ways: •...

  • Page 20: Fork Replacement（Ps 16L Sl、Ps 20L Sl

    • Clip the positioning pin into a fixi slot to avoid accidental movement of the fork. • Load center must be located in the middle of the two forks. Operation steps: → Park the truck securely according to the regulations. →...

  • Page 21: Battery Changing And Replacement

    → Adjust the leg (22) until the corresponding positioning hole (21) is adjusted to the underface of the positioning bolts (23). When adjusting the legs, please pay attention that the number of positioning holes (21) exposed on each side of the legs should be same. (as shown in Fig. 16, if one side has 3 positioning holes(21), the other side should also be 3).

  • Page 22: Battery Indicator

    Battery indicator The discharge status is indicated by ten red LED segments. Battery discharged Battery charged Fig.18: Battery discharge indicator Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge decreases, successive LEDs light up, only one on at a time. •...

  • Page 23: Maintenance Checklist

    If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking • equipment. Before working, put safety devices (for instance designated lift jacks, wedges or wooden blocks) under the truck to protect against accidental lowering, movement or slipping.

  • Page 24: Lubricating Points

    22 Test the audio warning signal • 23 Check the contactors • 24 Check the frame leakage (insulation test) • 25 Check function and wear of the accelerator • 26 Check the electrical system of the drive motor • Braking system 27 Check brake performance, if necessary replace the brake disc or adjust the air •...

  • Page 25: Check And Refill Hydraulic Oil

    Check and refill hydraulic oil The required hydraulic fluid- type is H-LP 46, DIN 51524 • • Viscosity is 41.4 - 47 Depending on the type the amount • Is 9.4L Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company.
  • Page 26 Repair hoses and/or Oil leakage sealing of the cylinder Move the protective arms into the Lifting stops at 1800mm downside position Check the sensor for the protective Lifting stops at 1800mm Height sensor for 1800mm height Check the height sensor on the defect mast leakage...

  • Page 27: Wiring/ Circuit Diagram

    10. WIRING/ CIRCUIT DIAGRAM Electrical circuit diagram FU1 : 10 A FU2 : 10 A Fig. 22: Electric diagram FU01 : 350A...

  • Page 28: Hydraulic Circuit

    Hydraulic circuit Fig. 23: Hydraulic circuit...

  • Page 29: Specialized Stipulations For The Us- American Market

    11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET The content in this chapter is specialized for the US-American market. Foreword/ Compliance Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW;...

  • Page 30: Description Warning Labels (Only Us- Market)

    Description warning labels (only US- market) Fig. 24: Warning labels and safety devices (only USA) A Crane hook label C Residual lift capacity sticker Sign danger being crushed E Identification plate (ID-plate) Sign warning stay clear stop truck F Sticker to read and follow these instructions Sign danger battery G Sign oil filling point M Sign warning electrical devices...
  • Page 31 Sign read and follow this instruction (F) Sign warning stay clear stop truck (J) Sign oil filling point (G) Sign danger not riding (H) Sign danger battery (L) Sign warning electrical devices (M) Sign danger being crushed (I) Sign not under, on forks (N)

  • Page 32: Technical Data For Us Market

    Technical data for US market Drawing see page 5 Table 7: Main technical data for standard version(US market) Type sheet for industrial truck acc. to VDI 2198 PS 12L PS1 6L PS 20L Manufacturer`s type designation (3600) (4600) (4600) Power (battery ,diesel, petrol, gas, Battery manual) Operator type...
  • Page 33 Lift speed, laden/ unladen 19.7/33.5 25.6/39.4 25.6/39.4 Lowering speed, laden/ unladen 21.7/21.7 39.4/27.6 39.4/27.6 Max. gradeability, laden/ unladen 6/12 6/12 6/10 Service brake Electromagnetic 5.10 Drive motor rating S2 60min Lift motor rating at S3 10% Battery acc. to DIN 43531/35/36 A, 2VBS 3VBS 3PZS...
  • Page 34 Drawing see page 8 Table 9: Main technical data for standard version(US market) Type sheet for industrial truck acc. to VDI 2198 PS 16L SL(4600) PS 20L SL(4600) Manufacturer`s type designation Power (battery ,diesel, petrol, gas, manual) Battery Operator type Pedestrian Load Capacity / rated load Q(lbs)
  • Page 35 Battery acc. to DIN 43531/35/36 A, B, C, no 3VBS 3PZS Battery voltage, nominal capacity K5 24/270 24/350 V/Ah Battery weight Energy consumption acc: to VDI cycle kWh/h 1.59 1.79 Type of drive control AC- speed control Sound level at driver`s ear acc. to EN 12053 dB(A) Table 8:Mast table Lowered mast...

  • Page 36: Declaration Of Conformity (Valid, If Sold Within The Eu)

    CE-DD-002 12. DECLARATION OF CONFORMITY (valid, if sold within the EU) [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents.
  • Page 37 Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje) og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene. [PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na...

Table of Contents