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INSTRUCTION HANDBOOK
Electric Pallet Truck
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
• Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
• Keep for future reference.
Version 10/2017
PT 20I/D(210A)-SMS-004-EN
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Table of Contents
Related Manuals for Noblelift PT 20I
Summary of Contents for Noblelift PT 20I
- Page 1 Do not use the pallet truck before reading and understanding these operating instructions. NOTE: • Please check the designation of your present type at the last page of this document as well as on the ID-plate. Version 10/2017 • Keep for future reference. PT 20I/D(210A)-SMS-004-EN...
- Page 3 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation could create danger. This handbook describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Chapter 11 describes specialized stipulations and regulations for the American market.
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Page 5: Table Of Contents
TABLE OF CONTENTS 1. CORRECT APPLICATION .................... 5 2. DESCRIPTION OF THE PALLET TRUCK ..............6 a. Overview of the main components ................6 b. Main technical data ....................7 Description of the safety devices and warning labels (Europe and other, excepting USA) .......................... -
Page 6: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The trucks described in this handbook are self propelled electric power pallet trucks, with electrically powered low height lifting function. The trucks are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or damage equipment. -
Page 7: Description Of The Pallet Truck
2. DESCRIPTION OF THE PALLET TRUCK Overview of the main components Fig. 1: Overview main components Safety (belly) button Battery Tiller 10. Switch Main cover 11. Mast Battery cover 12. Support arms Emergency button 13. Load roller Key switch 14. Mast Indicator 15. -
Page 8: Main Technical Data
Main technical data Fig. 2: Technical data Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 Manufacturer`s type designation PT 20I PT20D Power(battery,diesel,petrol gas,manual) Battery Operator type Pedestrian Q ( t) Load Capacity / rated load... -
Page 9: Description Of The Safety Devices And Warning Labels (Europe And Other, Excepting Usa)
Height of tiller in drive position min./ max. 820/1335 (mm) 4.15 Lowered height (mm) 4.19 Overall length 1940 1955 (mm) 4.20 Length to face of forks (mm) 4.21 Overall width (mm) 4.22 Fork dimensions 60 / 180 / 1150 s/e/l (mm) 4.25 Distance between fork-arms 560/530 (mm) -
Page 10: Identification Plate
The truck has a key switch (6) which stops all lifting-, lowering-, driving- functions and engages the failsafe electromagnetic brake when it is pushed. The truck is equipped with a safety (belly) button (1) which switches the driving direction away from the operator, if the truck travels towards the operator and the tiller is activated in the tillers operating zone. -
Page 11: Commissioning, Transporting, Decommissioning
• To prevent unintended sudden movements without operating the tuck (i.e. from another person, etc.) switch off the truck when not operating it. 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING Commissioning Table 2: Commissioning data PT 20I PT20D PT20H Type Commissioning weight [kg]... -
Page 12: Lifting/Transportation
Lifting/transportation For transporting, remove the load, lower the forks to the lowest position and fix the truck safely with dedicated lifting gear according to the following figures. Lifting USE DEDICATED CRANE AND LIFTING EQUIPMENT DO NOT STAND UNDER THE SWAYING LOAD NOT WALK INTO HAZARDOUS AREA... -
Page 13: Operation Instruction
• Check the smooth movement of the wheels. • Check the function of the emergency brake by activating the emergency button. • Check, the tiller proximity switch braking function • Check the lifting and lowering functions by operating the buttons. •... -
Page 14: Residual Lift Diagram
Residual lift diagram The residual lift diagram indicates the maximum capacity Q [kg] for a given load centre c [mm] and the corresponding lift height H [mm] for the truck with horizontal load. The white markings on the mast indicate if the specific lifting limits reached. For instance with a load centre of gravity distance c of 600 mm and a maximum lift height H of 1600 mm, the max. -
Page 15: Travelling
Travelling TRAVEL ON SLOPE ONLY WITH THE LOAD FACING UPHILL DO NOT TRAVEL ON SLOPE WHEN EXCEEDING THE SPECIFIED TECHNICAL DATA. WHEN TRUCK IS USED ANLY AS STACKER, TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE LIFTING POINT (<500MM). WHEN LIFTING HEIGHT IS HEIGHER THAN 500MM, TRAVELLING SPEED IS 2.5km/h, ACCELERATION WILL DECREASE. -
Page 16: Braking
Braking THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND TRHE LOAD CONDITONS OF THE TRUCK The braking function can be activated in several ways: • By moving the accelerator button (17) back to the initial ‘0’ position or by releasing the button, the regenerative braking is activated. -
Page 17: Replacement
Regarding as standard batteries, this truck is equipped with following lead batteries: 1 pc 3VBS 24V/210Ah ONLY LEAD BATTERIES ARE ALLOWED TO USE. THE WEIGHT OF BATTERIES HAS SOME INFLUENCE ON OPERATING BEHAVIOR OF THE TRUCKS. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES. -
Page 18: Charging
Charging • Only well-matched charger can be use to charge the battery. • Before using the charger, please fully understand the instructions of the charger instructions. • Always follow these instructions! • The room, where you are charging must be well ventilated. -
Page 19: Maintenance Checklist
Maintenance checklist Table 3 : Maintenance checklist Interval(Month) Hydraulic system • Check the hydraulic cylinder(s), piston for damage, noise and leakage • Check the hydraulic joints and pipes for damage and leakage • Inspect the hydraulic oil level, refill if necessary •... -
Page 20: Lubricating Points
• 33 Check the horn function • 34 Check the air gap of the electromagnetic brake • 35 Test the emergency braking • 36 Test the reverse and regenerative braking • 37 Test the safety (belly) button function • 38 Check the steering function •... -
Page 21: Checking Electrical Fuses
Checking electrical fuses Remove the main cover. The fuses are located in the position as fig. 15 shows. Fig. 15: Location fuses Table 4 : Size of fuses Size 10 A 10 A FU01 350A... -
Page 22: Trouble Shooting
9. TROUBLE SHOOTING • If the truck has malfunctions follow the instructions, mentioned in chapter 6. Table 5 : Trouble shooting TROUBLE CAUSE REPAIR Lift only the max. capacity Load is too heavy mentioned on the ID-plate Battery discharged Charge the battery Check and replace the lifting Lifting fuse faulty fuse... -
Page 23: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM Electrical circuit diagram FU 1: 10A FU 2: 10A FU 01: 350A Fig. 16: Electric diagram... -
Page 24: Hydraulic Circuit
Hydraulic circuit Lift cylinder Lifting valve Throttle valve Throttle valve Hydraulic power pack (motor and pump) Loweing valve Pressure control valve Tank Fig. 17: Hydraulic circuit... -
Page 25: Specialized Stipulations For Us-American Market
11. SPECIALIZED STIPULATIONS FOR US-AMERICAN MARKET The content in this chapter is specialized for US-American market. Foreword/ Compliance Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW: YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK! READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON THE TRUCK! -
Page 26: Description Warning Labels (Only Us-Market)
Description warning labels (only US-market) Fig. 18: Warning labels and safety devices (only USA) A Sticker to read and follow this instruction C Capacity sticker D Hook mark F Sign oil filling point G Sign warning stay clear stop truck H Sign caution charge Sign danger battery J Sign danger not riding... - Page 27 Sign read and follow this instruction (A) Sign warning stay clear stop truck (G) Sign danger not riding (J) (only for truck without foldable platform) Sign danger battery (I) Sign oil filling point (F) Sign warning electrical devices (K) Sign danger being crushed (P)
- Page 28 Sign not under, on forks (O) Sign Caution charger(H) Warning sticker（R） Warning sticker (Q)
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Page 29: C．technical Data For Us Market
C．Technical data for US market Drawing see page 7 Table 6 : Main technical data for standard version (US market) Type sheet for industrial truck acc. to VDI 2198 PT 20I PT20D PT20H Manufacturer`s type designation Battery Power(battery,diesel,petrol gas,manual) Pedestrian... - Page 30 Energy consumption acc: to VDI cycle kWh/h AC-speed control Type of drive control Sound level at driver`s ear acc. to EN 12053 dB(A) 1) in double-deck operation: mast lift 1.0t, support arms lift 1.0t...
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Page 31: Declaration Of Conformity(Valid, If Sold Within The Eu)
12. DECLARATION OF CONFORMITY(valid, if sold within the EU) CE-DD-002 [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents. - Page 32 og 2014/30/EU (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å sette sammen de tekniske dokumentene. [PL] DEKLARACJA ZGODNOŚCI WE Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa) i 2014/30/EU (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na celu przeniesienie tych dyrektyw do prawa krajów członkowskich.