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INSTRUCTION MANUAL
Electric Stacker
WARNING
Do not use the electric truck before reading and
understanding these operating instructions.
NOTE:
●
Please check the designation of your present type
at the last page of this document as well as on the
ID-plate.
●
Keep for future reference.
This truck should be used in factories,
tourist attractions and playgrounds only.
PSE10L-C
Scan it, for more
Information
Version 11/2020
PSE10L-C-SMS-002-EN
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Table of Contents
Related Manuals for Noblelift PSE10L-C
Summary of Contents for Noblelift PSE10L-C
- Page 1 Scan it, for more Information INSTRUCTION MANUAL Electric Stacker PSE10L-C WARNING Do not use the electric truck before reading and understanding these operating instructions. NOTE: ● Please check the designation of your present type at the last page of this document as well as on the ID-plate.
- Page 2 FOREWORD Before operating the stacker, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the usage of the stacker completely. Improper operation could create danger. This manual describes the usage of different electric power stackers. When operating and servicing the stacker, make sure, that it applies to your type. Keep this manual for future reference.
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Page 3: Table Of Contents
Table of Contents 1.CORRECT APPLICATION........................3 2.DESCRIPTION OF THE ELECTRIC STACKER ..................4 a.Overview of the main parts ......................4 b.Main technical data ........................8 c. Description of safety devices and warning labels(Europe and others, except USA) ....10 d.Identification plate ........................10 3. -
Page 4: Correct Application
1.CORRECT APPLICATION It is only allowed to use this electric pallet stacker according to this instruction manual. The stackers described in this manual are self-propelled electric power pallet stackers. The stackers are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage the stacker. -
Page 5: Description Of The Electric Stacker
2.DESCRIPTION OF THE ELECTRIC STACKER a.Overview of the main parts Fig. 1: Overview main parts Motor cover Front cover Drive wheel Battery indicator Steering wheel Key switch Charging indicator Truck body Charging Fork Emergency button Metal mesh Belly button Load wheel Accelerator knob (butterfly knob) Hydraulic system Multi-function tiller... -
Page 6: B.main Technical Data
Fig. 2: Technical data Table1: Main technical data for standard version Type sheet for industrial order picker according to VDI 2198 PSE10L-C Manufacturer’s type designation 1600 3500 Drive: electric (battery type, mains...), diesel, petrol, fuel Electric Operator type (hand, pedestrian, standing, industrial truck) - Page 7 700/1188 Height drawbar in driving position min./max. 4.15 Height, lowered 4.19 (mm) 1750 Overall length 4.20 (mm) Length to face of forks 4.21 Overall width (mm) 4.22 Fork dimensions DIN ISO 2331 s/ e/ l(mm) 60/180/1150 4.25 (mm) 570/685 Fork spread 4.32 (mm) Ground clearance, centre of wheelbase...
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Page 8: Description Of Safety Devices And Warning Labels(Europe And Others, Except Usa)
c. Description of safety devices and warning labels(Europe and others, except USA) Decal (crane hook) Warning decal (do not stand under or on the forks) Label (load curve) Decal (read and follow these instructions) Decal (no passenger) Label (ID plate) Label (oil filling) The truck equips with an emergency button (6) which stops all lifting-, lowering-, driving- functions and engages the fail-safe... -
Page 9: Warnings, Residual Risk And Safety Instructions
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS DO NOT • Lift the load higher than the lift point when operating the stacker outdoors. • Put feet or hands under or inside the lifting mechanical structure. • Allow other person than the operator to stand in front of or behind the stacker when it is moving or lifting/ lowering. -
Page 10: Commissioning, Transporting, Decommissioning
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING a.Commissioning Table 2: Commissioning data Type PSE10L-C/1600 PSE10L-C/3500 Commissioning weight [kg] Dimensions [mm] 1600 3500 After receiving our new pallet stacker or for re-commissioning you have to do following before (firstly) operating the truck: • Check if are all parts included and not damaged •... -
Page 11: C.decommissioning
c.Decommissioning For storage, remove the load, lower the truck to the lowest position, grease all greasing points mentioned in this handbook (regular inspection), and eventually protect the truck against corrosion and dust. Remove the batteries and jack the truck safely, so that there will be no crush after storage. For final decommissioning hand in the truck to a designated recycling company. -
Page 12: A.parking
truck, insert the key and turn it clockwise to "ON". The key can only be used on a pedestrian electric stacker. Before you insert the key, pull the emergency button up carefully. Press the horn button (21) to activate the horn. a.Parking DO NOT PARK THE TRUCK ON INCLINED SURFACES. -
Page 13: F.steering
If the truck stops, the parking brake will be engaged. Carefully drive the truck to the destination. Watch the route conditions and adjust the driving speed via the accelerator knob. f.Steering Steer the truck by moving the tiller to left or right side. g.Braking Fig.11: Operating direction THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITIONS AND... -
Page 14: Battery Charging And Replacement
7. BATTERY CHARGING AND REPLACEMENT • Only qualified personnel are allowed to service or charge the batteries. Must follow the instructions of this manual and the explanations of the manufacturer. • The battery is maintenance-free; refilling is not allowed. • Recycling of batteries undergoes national regulations. Follow the regulations. •... -
Page 15: C.charging
It is not displayed if there is no fault. 4. The content of the box behind "FC" is the specific fault code, if there is no fault, only the hour meter will be displayed. c.Charging ● The truck equips with a built-in charger, other chargers are not allowed to charge the battery. ●... -
Page 16: A.maintenance Checklist
movement or sliding. • Please pay attention by maintain the tiller arm. The gas pressure springs are assembled by compression. Carelessness causes injury. • Use approved and from your dealer released original spare parts. • Please consider that oil leakage of hydraulic fluid can cause failures and accidents. •... -
Page 17: B.lubricating Points
• Check the battery voltage • Clean and grease the terminals and check for corrosion and damage • Check the battery housing for damages Charger • Check the main power cable for damages • Check the fail-safe protection during charging Function •... -
Page 18: D.check The Electrical Fuses
Temperature –5℃~25℃ >25℃ HVLP 32, HLP 46, Hydraulic oil type DIN 51524 DIN 51524 Viscosity 28.8-35.2 41.4-47 Oil volume 4L (refer to the truck type) Waste material like used oil, waste batteries or others must be properly disposed and recycled according to the national regulations and bring the waste material to a recycling company if necessary. - Page 19 Hydraulic oil level too low Check and refill hydraulic oil. Check and repair the seal performance of Oil leakage the oil hoses and/or cylinder. Oil suction failure Excessive quantity of oil. Reduce oil quantity. Check the hydraulic oil and clean the Dirty oil blocks the control valve.
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Page 20: Wiring/ Circuit Diagram
10. WIRING/ CIRCUIT DIAGRAM a.Electrical circuit diagram(lead-acid) Fig. 18: Electrical circuit diagram(lead-acid) - Page 21 Table 7: Description of electrical components Code Item Code Item Tiller Charger Controller Electromagnetic brake Fuse Lowering electromagnetic valve Battery Interlock switch Horn Key switch Oil pump contactor Lifting speed limit switch Oil pump motor DC power switch Traction motor Height limit micro switch...
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Page 22: B.electrical Circuit Diagram
b.Electrical circuit diagram(Li) Electrical circuit diagram(Li) - Page 23 表 8: 符号说明 Code Item Code Item Tiller Charger Controller EM brake Fuse Lowering EM valve Battery Horn Pump contactor Pump motor Traction motor Interlock switch Key switch Lifting limit sensor DC power switch Micro switch...
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Page 24: C.hydraulic Circuit Diagram
c.Hydraulic circuit diagram Fig. 19: Hydraulic circuit diagram Table 9: Description of hydraulic components Code Item Code Item Hydraulic power unit (motor and oil Throttle valve pump) One-way valve Cylinder Electromagnetic valve Safety valve Overflow valve...