ZIEHL-ABEGG ZAS0 Operating Instruction
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ZIEHL-ABEGG ZAS0 Operating Instruction

ZIEHL-ABEGG ZAS0 Operating Instruction

Elevator machine with gear
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Summary of Contents for ZIEHL-ABEGG ZAS0

  • Page 2: Table Of Contents

    ZAS0 Content General information ............
  • Page 3 ZAS0 Start-up ..............

  • Page 4: General Information

    The operating instructions address persons entrusted with planning, installation, commissioning and maintenance and servicing and who have the corresponding qualifications and skills for their job. Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, improper use or as a consequence of unauthorized repairs or modifications. Copyright The copyright to this operation instructions is held by ZIEHL-ABEGG SE, Künzelsau.

  • Page 5: General Safety Instructions

    ZAS0 Safety instructions Caution! Material damage is possible if the corresponding precautions are not taken. CAUTION! Danger! Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken! Information Important additional information and advice for user.

  • Page 6: Safety Instructions For Certain Operating Phases

    ZAS0 Safety instructions " Spare parts must always meet the technical requirements specified by the manufacturer. This is always guaranteed in the case of original spare parts. " Keep the prescribed intervals or intervals specified in the operating manual for periodic inspec- tions.

  • Page 7: Notes On Special Types Of Danger

    Information The instructions in the chapter "Safety instructions" must be observed! " ZIEHL-ABEGG SE drives are packed by the manufacturer for the types of transport and storage agreed upon. " Transport the elevator machine either with the original packing or at the casted eyelets or eyebolts using adequate hoists.

  • Page 8: Transport By Forklift Truck

    ZAS0 Mechanical installation 3.2.2 Transport by forklift truck Caution " Always grip the transport pallet and never the drive itself when transporting by forklift truck. CAUTION! Secure the load against tipping. Warning! " Beware of protruding or overhanging parts: There is a danger of injury and damage.

  • Page 9: Mounting The Drive Unit

    ZAS0 Mechanical installation The following general rules apply: " The rope pull may be vertical or horizontal. " At lateral (horizontal) rope pull, the motor housing must be supported on the side. The fixings scews of the motor must not be loaded with shearing force! "...

  • Page 10: Fastening The Traction Sheave

    ZAS0 Mechanical installation Fastening the traction sheave The drive will be delivered with the mounted traction sheave. The traction sheave with conical hub sits directly on the main axle of the gearbox. Caution! " It is not permitted to knock or hammer on the traction sheave because this could damage the CAUTION! roller bearings, locking rings or shaft rings.

  • Page 11: Oil Filling

    2 Oil drain screw " In order to be able to pull out the oil dipstick vertically upwards, the free space above the machine must be as high as the oil dipstick is long (ZAS0 = 281 mm). Caution! " For gear machines made by ZIEHL-ABEGG SE only synthetic oils containing active ingredients...
  • Page 12 ZAS0 Mechanical installation Setting the brake and bleeding distance: Picture 4.6.1: Test dimension rubber ring 1 Rubber ring 2 Anchor plate Picture 4.6.2: Setting the spring pre-tension 3 Washer 4 Nuts 9 Brake spring 5 Magnet housing Picture 4.6.4: Setting the spring pre-tension L Spring length Picture 4.6.3: Adjusting the brake...
  • Page 13 ZAS0 Mechanical installation " Pre-tension the rubber ring (1) between the anchor plate (2) and the disk (3) to 3 mm. " Lock the nuts (4). " Connect the brake lever (6) to the amature plate (2). " Install the brake lever according to the chapter "Maintenance and service – maintenance of the operating brake".

  • Page 14: Setting The Brake Release Monitoring Of The Operating Brake

    ZAS0 Mechanical installation Setting the brake release monitoring of the operating brake The brake release monitoring is set at the factory. A function check should be performed on site. The brake release monitoring serves to check the function of the operating brake and not to monitor the wear of the brake lever with integrated brake liner.

  • Page 15: Electrical Installation

    The adherence to the EMC Directive 2004/108/EC only pertains to this product if controllers tested and recommended by ZIEHL-ABEGG SE are used, which have been installed in accordance with the corresponding controller description and in line with the EMC. If the product is integrated unprofes- sionally into a system or complemented by and operated with components (e.

  • Page 16: Connection Impulse Encoder

    This can be done, for example, by touching a conductive, earthed object (e.g. bare metal switch cabinet parts) immediately before. " Use ZIEHL-ABEGG SE impulse encoder with cable and suitable connecting plug. Part.-No. 01008051-GB A-TBA11_06-GB...

  • Page 17: Connection Operating Brake

    ZAS0 Electrical installation Connection operating brake Connection data with series circuit of 2 magnets. Excitation Holding Voltage output Current 2,22 1.11 " Control of the operating brake with fast-switching rectifier The fast-switching rectifier must be installed in the switch cabinet.

  • Page 18: Connection Safety Brake (Sb/Sbe)

    ZAS0 Electrical installation Connection safety brake (SB/SBE) " The safety brake is operated with direct current. The polarity has no effect on the functionality. " Control of the safety brake with fast-switching rectifier The fast-switching rectifier must be installed in the switch cabinet.

  • Page 19: Start-Up

    " Maximum permissible humidity 95 %, not wet. " Reduced motor output when installed 1000 m above sea level by 1 % per 100 m. " Please contact ZIEHL-ABEGG SE in case of orders deviating from the corresponding applica- tion conditions.

  • Page 20: Pull Out Of Safety Gear

    ZAS0 Start-up Testing the brake according EN 81-1 It is recommended to perform the tests when the car position is about in the middle of the shaft. If a safety brake is additionally available, this must be bled for testing the operating brake. This is possible with the bleeding screws provided.

  • Page 21: Emergency Evacuation

    ZAS0 Start-up Emergency evacuation Attention! The measures for emergency evacuation described below may only be performed by instructed persons for maintenance of the lift or qualified personnel of lift companies. 6.6.1 Manual emergency evacuation In case of power failure or failure of the recovery control, emergency rescue is only possible by releasing the brakes manually.

  • Page 22: Electrical Emergency Evacuation

    ZIEHL-ABEGG SE claim customer service. Caution! In case of misuse of the drive, modifications to the drive which were not agreed with ZIEHL-ABEGG SE CAUTION! or use of non-genuine ZIEHL-ABEGG SE spare parts, ZIEHL-ABEGG SE will give no guarantee for the further operation of the drive.

  • Page 23: Possible Faults On The Motor

    ZAS0 Faults, causes and remedies Fault Causes Remedy Increased operating Oil level in the gearbox housing too high or Check the oil level at room temperature; temperature too low correct the oil if necessary Oil is old Change oil Oil is heavily contaminated...

  • Page 24: Service & Maintenance

    ZIEHL-ABEGG SE claim customer service. Caution! In case of misuse of the drive, modifications to the drive which were not agreed with ZIEHL-ABEGG SE CAUTION! or use of non-genuine ZIEHL-ABEGG SE spare parts, ZIEHL-ABEGG SE will give no guarantee for the further operation of the drive.

  • Page 25: Inspection Intervals

    ZAS0 Service & maintenance Inspection intervals Information " All maintenance and service work must be performed carefully and only by well-trained personnel. The guarantee conditions include keeping the inspection intervals! Measures Intervals Remarks Check gears for unusual noises every three months...

  • Page 26: Oil Change

    In order to be able to pull out the oil dipstick vertically upwards, the free space above the machine must be as high as the oil dipstick is long (ZAS0 = 281 mm). 7. Do not allow any oil to seep into the ground water! 8.

  • Page 27: Oil Table

    ZAS0 Service & maintenance 8.2.2 Oil table The following oil types are recommended: Aral - Degol GS 460* - Enersyn SG-XP 460 Castrol - Alphasyn PG 460 Klüber - Klübersyn GH G-460 Mobil - Glygoyle 460 Shell - Tivela S460...

  • Page 28: Maintenance Of The Operating Brake

    ZAS0 Service & maintenance 8.2.4 Maintenance of the operating brake Information " If the brake liner (1) on one of the brake levers (2) is less than 3 mm, both brake levers must be changed. The brake levers are changed as follows: Picture 8.2.4.1: Operating brake...

  • Page 29: Spare Parts

    Service & maintenance Spare parts Spare parts and accessories not supplied by ZIEHL-ABEGG SE have not been tested or approved by us. These parts may be lower in function or quality and therefore can reduce functionality or safety of the installation. ZIEHL-ABEGG SE will assume no liability or guarantee for damages caused by spare parts that are not approved.
  • Page 30 ZAS0 Service & maintenance Picture 8.3.4: Safety brake (SB/SBE) 9 Safety brake (SB/SBE) 10 Friction disk 11 Micro switch Position Spare parts for safety brake Number Part number per drive Safety brake (SB) VAR 08 SZ1050/1000 SB 02015039 Safety brake reinforced...

  • Page 31: Replacement Of The Traction Sheave

    ZAS0 Service & maintenance 8.3.1 Replacement of the traction sheave Warning! Remove the traction sheave from the traction sheave shaft in case of incorrect installation or disassembly! 8.3.1.1 Required tools for the replacement of the traction sheave: • Flat wrench SW 13 •...

  • Page 32: Mounting The Traction Sheave

    ZAS0 Service & maintenance Picture 8.3.1.2.3: Disassembly of the traction sheave Picture 8.3.1.2.4: Disassembly of the traction sheave 8 Driving disk shaft 9 Spacer 6. Between the front plate (7) and the traction sheave shaft (8), insert a spacer (9), for example an M16, nut .
  • Page 33 ZAS0 Service & maintenance Picture 8.3.1.3.3: Disassembly of the traction sheave 5 Fastening screws 6 Traction sheave 7 Front plate Picture 8.3.1.3.4: Traction sheave with rear hand guard 1 Cable protection bracket 2 Hex socket screw and hex nut 3 Bolt of the rope protection clamp 4 Hexagon nut 4.

  • Page 34: Tightening Torques And Strength Values

    " Micro-encapsulated screws must be renewed after using once. " Only use genuine parts and fastening parts of ZIEHL-ABEGG SE for installation, otherwise no guarantee can be given.

  • Page 35: Enclosure

    ZAS0 Enclosure 9 Enclosure Technical data 9.1.1 Technical data gear Picture 9.1.1.1: Rope pull Axle load 30 kN Rope pull foot direction 195° - 345° Full axle load 30 kN Rope pull all other directions 345° - 195° 2/3 axle load...

  • Page 36: Dimension Sheets

    ZAS0 Enclosure Dimension sheets Part.-No. 01008051-GB A-TBA11_06-GB 36/72...

  • Page 37: Ec Declaration Of Conformity

    ZAS0 Enclosure 3 EC claration of conformity Part.-No. 01008051-GB A-TBA11_06-GB 37/72...
  • Page 38 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 38/72...

  • Page 39: Safety Brake

    ZAS0 Enclosure Safety brake 9.4.1 SB – safety brake 9.4.1.1 Operating Instructions SB Part.-No. 01008051-GB A-TBA11_06-GB 39/72...
  • Page 40 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 40/72...
  • Page 41 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 41/72...
  • Page 42 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 42/72...
  • Page 43 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 43/72...

  • Page 44: Eclaration Of Conformity Sb

    ZAS0 Enclosure eclaration of conformity SB Part.-No. 01008051-GB A-TBA11_06-GB 44/72...
  • Page 45 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 45/72...

  • Page 46: E Type-Examination Certi Fi Cate Sb

    ZAS0 Enclosure 9.4.1.3 type-examination certificate SB Part.-No. 01008051-GB A-TBA11_06-GB 46/72...
  • Page 47 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 47/72...
  • Page 48 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 48/72...
  • Page 49 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 49/72...
  • Page 50 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 50/72...
  • Page 51 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 51/72...

  • Page 52: Sbe - Safety Brake Reinforced

    ZAS0 Enclosure 9.4.2 SBE – safety brake reinforced 9.4.2.1 Operating Instructions SBE Part.-No. 01008051-GB A-TBA11_06-GB 52/72...
  • Page 53 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 53/72...
  • Page 54 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 54/72...
  • Page 55 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 55/72...
  • Page 56 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 56/72...

  • Page 57: E Eclaration Of Conformity Sbe

    ZAS0 Enclosure claration of conformity SBE Part.-No. 01008051-GB A-TBA11_06-GB 57/72...
  • Page 58 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 58/72...

  • Page 59: E Type-Examination Certi Fi Cate Sbe

    ZAS0 Enclosure 9.4.2.3 type-examination certificate SBE Part.-No. 01008051-GB A-TBA11_06-GB 59/72...
  • Page 60 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 60/72...
  • Page 61 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 61/72...
  • Page 62 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 62/72...
  • Page 63 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 63/72...
  • Page 64 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 64/72...
  • Page 65 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 65/72...
  • Page 66 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 66/72...

  • Page 67: Calculation Traction Sheave Shaft

    ZAS0 Enclosure Calculation traction sheave shaft Part.-No. 01008051-GB A-TBA11_06-GB 67/72...
  • Page 68 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 68/72...
  • Page 69 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 69/72...
  • Page 70 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 70/72...
  • Page 71 ZAS0 Enclosure Part.-No. 01008051-GB A-TBA11_06-GB 71/72...
  • Page 72 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Deutschland phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...

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