ZIEHL-ABEGG ZAS0 Amendment Of The Original Operating Instructions
Quick check of the bolted connection of the worm wheel of the elevator machines
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Amendment of the original operating
instructions
Quick Check of the bolted connection of
the worm wheel of the elevator machines
ZAS0, ZAS1, ZAS2, ZAS3
Quick Check of the bolted connection of the worm wheel
1. Quick Check
2. Quick Check
3. Quick Check
ZIEHL-ABEGG SE | Heinz-Ziehl-Straße | 74653 Künzelsau | Tel. +49 7940 16-0 | drives@ziehl-abegg.de |
A-TIA19_04-GB
Article no. 01013454-GB
This service manual must be kept
as part of the drive's inspection
logbook!
Date inspection
Issue: 1933
Inspector's name / first name
Index 006
A-TIA19_04-GB
ZAS0
ZAS1
ZAS2
ZAS3
www.ziehl-abegg.de
Created on: 19.07.2019
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Summary of Contents for ZIEHL-ABEGG ZAS0
- Page 1 Date inspection Inspector’s name / first name 1. Quick Check 2. Quick Check 3. Quick Check ZIEHL-ABEGG SE | Heinz-Ziehl-Straße | 74653 Künzelsau | Tel. +49 7940 16-0 | drives@ziehl-abegg.de | www.ziehl-abegg.de A-TIA19_04-GB Article no. 01013454-GB Issue: 1933 Index 006...
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Page 2: Table Of Contents
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Content General information ............ -
Page 3: General Information
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 General information 1 General information Initial Situation: The gears must be checked for loose fixing bolts or nuts on the bolted connection of the worm wheel. Additionally there might be gear parts that have to be replaced. -
Page 4: Importance Of The Service Manual For Quick Check Of The Bolted Connections Of The Worm Wheel
The service manual address persons entrusted with maintenance and servicing and who have the corresponding qualifications and skills for their job. Exclusion of liability ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. Copyright This service manual contains information protected by copyright. -
Page 5: Safety Instructions
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Safety instructions 2 Safety instructions Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or significant property damage can occur if the... -
Page 6: Quick Check
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Quick Check 3 Quick Check Operational area This quick check is to be executed three times and is not part of the regular maintenance. Requirements for the quick check The elevator has to be taken out of service and has to be locked for passenger or goods transport. -
Page 7: Specific Preliminary Clarification
Assert whether parts to be exchanged were examined and cleared. " Determine how often the quick check has been carried out and proceed accordingly. Required tools SWG0, SWG1 and SWG2-gearbox respectively ZAS0, ZAS1 and ZAS2-elevator machine: • Suitable spanner with size of 15 to 19 •... -
Page 8: Quick Check Of The Bolted Connection Of The Worm Wheel
• Work lamp • Hand mirror *The special spanner can be requested from ZIEHL-ABEGG SE. 4 Quick Check of the bolted connection of the worm wheel Danger! " Tools may only be inserted into the open gearbox (by removing gearbox cover) if the elevator is switched off by the main switch, the installation is protected against restart and the operating brake is closed. -
Page 9: Positioning Of The Worm Wheel
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Quick Check of the bolted connection of the worm wheel Positioning of the worm wheel Target position of the bolts for inspection Figure 4-2-01 1. Each nut (3) which has to be inspected should preferably be located in the center of the maintenance hole. -
Page 10: Identification Of The Fitting Bolts
(see figure 4-3-1-04 and figure 4-3-1-05), the elevator has to be shut down in order to avoid an uncontrolled movement of the elevator car! " If an identification of the fitting bolts is not possible please contact ZIEHL-ABEGG SE (see chapter 5.4 for contact information). A-TIA19_04-GB 1933 Index 006 Part.-No. -
Page 11: Inspection Of The Length Of The Fitting Bolts
If not all threads of all 6 nuts are used (see figure 4-3-2-02), the elevator has to be shut down in order to avoid an uncontrolled movement of the elevator car! " If not all threads of a nut are used please contact ZIEHL-ABEGG SE (see chapter 5.4 for contact information). Visual inspection of the screw locking device The aim of the visual inspection is, to determine beyond doubt whether the available screw locking device is the correct size and locking type. -
Page 12: Checking The Size Of The Tooth Lock Washer
If one of the tooth lock washers is too big (see figure 4-4-1-02), the elevator has to be shut down in order to avoid an uncontrolled movement of the elevator car! " If any of the toothed locking washers is too big please contact ZIEHL-ABEGG SE (see chapter 5.4 for contact information). A-TIA19_04-GB 1933 Index 006 Part.-No. -
Page 13: Checking For Spring Washer
" If any of the nuts is secured with a spring washer please contact ZIEHL-ABEGG SE (see chapter 5.4 for contact information). A-TIA19_04-GB 1933 Index 006 Part.-No. -
Page 14: Correct Execution Of The Bolted Connection
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Quick Check of the bolted connection of the worm wheel Correct execution of the bolted connection Serrated locking nut Correct size of lockwasher and fitting bolt in the correct length! and correct length of fitting bolt! -
Page 15: Optical Appraisal Of The Nuts
If a loose nut is determined by visual inspection, the elevator has to be shut down in order to avoid an uncontrolled movement of the elevator car! " If a loose nut is determined by visual inspection please contact ZIEHL-ABEGG SE (see chapter 5.4. for contact information). 4.6.2... -
Page 16: Documentation Of The Inspection Results
It is recommended the test protocol 2 (see “Chapter 5.3”) should be attached on the gearbox and clearly visible. " It is imperative to inform ZIEHL-ABEGG SE about the quick check (see chapter 5.4.)! " Every quick check must be documented in the inspection logbook! "... -
Page 17: Enclosure
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Enclosure 5 Enclosure Drawing for special spanner for ZAS2 with transmission ratio 27:1 and 27:2 and ZAS3 A-TIA19_04-GB 1933 Index 006 Part.-No. 01013454-GB 17/24... -
Page 18: Test Protocol 1
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Enclosure Test protocol 1 To remain in the document A-TIA19_04. Please send a copy of test protocol 1 to ZIEHL-ABEGG SE! A-TIA19_04-GB 1933 Index 006 Part.-No. 01013454-GB 18/24... - Page 19 Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Enclosure A-TIA19_04-GB 1933 Index 006 Part.-No. 01013454-GB 19/24...
- Page 20 Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Enclosure Please download the instructions for "Regular maintenance and inspection of ZAS elevator machines A-TIA19_07" here: https://www.ziehl-abegg.com/de/de/downloads/ A-TIA19_04-GB 1933 Index 006 Part.-No. 01013454-GB 20/24...
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Page 21: Test Protocol
Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Enclosure Test protocol 2 To remain at the SWG0-, SWG1-, SWG2- or SWG3-gearbox A-TIA19_04-GB 1933 Index 006 Part.-No. 01013454-GB 21/24... - Page 22 Service instructions ZAS0, ZAS1, ZAS2, ZAS3 Enclosure Please download the instructions for "Regular maintenance and inspection of ZAS elevator machines A-TIA19_07" here: https://www.ziehl-abegg.com/de/de/downloads/ A-TIA19_04-GB 1933 Index 006 Part.-No. 01013454-GB 22/24...
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Page 23: Report To The Company Ziehl-Abegg Se
Please send the following to ZIEHL-ABEGG SE after every quick check: " Copy of the test report 1 Note: The company ZIEHL-ABEGG SE is obligated to document the records for the authorities! CONTACT DETAILS: drives-service@ziehl-abegg.com +49 7940 16-308 A-TIA19_04-GB 1933 Index 006 Part.-No. - Page 24 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...