Related Manuals for Primes CompactPowerMonitor Series
Summary of Contents for Primes CompactPowerMonitor Series
- Page 1 Operating Manual Translation of the original instructions CompactPowerMonitor CPM CPM C-9, CPM F-1, CPM F-10, CPM F-20, CPM F-30 LaserDiagnosticsSoftware LDS PowerMonitorSoftware PMS Revision 02/2019 EN...
- Page 3 CompactPowerMonitor CPM IMPORTANT! READ CAREFULLY BEFORE USE. KEEP FOR FUTURE USE. Revision 02/2019 EN...
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Page 4: Table Of Contents
Scope of delivery ......................26 9.4.2 Connect PC ........................26 9.4.3 Install the USB driver manually ..................27 Connecting the PC via RS232 interface and optional PRIMES converter .........28 9.5.1 Scope of delivery ......................28 9.5.2 Connect PC ........................28 Parallel operation of the CompactPowerMonitor PMC and, for example, the FocusMonitor FM+ ........................30... - Page 5 11.3.5 Measurement results display ..................37 Install the PowerMonitorSoftware PMS 12.1 Start software and select operating mode ................38 12.1.1 For connection via the RS232 and PRIMES converter ..........38 12.1.2 For connection via the USB interface ................38 12.2 Testing the Interface ........................39 12.3 Testing the communication of multiple devices ................40...
- Page 6 • Beam quality factor M² PRIMES is responsible for both the development, production, and calibration of the measuring devices. This guarantees optimum quality, excellent service, and a short reaction time, providing the basis for us to meet all of our customers’ requirements quickly and reliably.
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Page 7: Basic Safety Instructions
CompactPowerMonitor CPM Basic safety instructions Intended use The CompactPowerMonitor CPM is exclusively intended for measurements which are carried out in or near- by the optical path of high power lasers. Please mind and adhere to the specifications and limit values given in chapter 18 „Technical data“... - Page 8 CompactPowerMonitor CPM Liability disclaimer The manufacturer and the distributor of the measuring devices do not claim liability for damages or injuries of any kind resulting from an improper use or handling of the devices or the associated software. Neither the manufacturer nor the distributor can be held liable by the buyer or the user for damages to people, material or financial losses due to a direct or indirect use of the measuring devices.
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Page 9: Symbol Explanations
CompactPowerMonitor CPM Symbol explanations The following symbols and signal words indicate possible residual risks: DANGER Means that death or serious physical injuries will occur if necessary safety precautions are not taken. WARNING Means that death or serious physical injuries may occur if necessary safety precautions are not taken. -
Page 10: About This Operating Manual
CompactPowerMonitor CPM About this operating manual This documentation describes the installation and operation of the CompactPowerMonitor CPM and per- forming measurements using the CompactPowerMonitor CPM, the optional LaserDiagnosticsSoftware LDS or the PowerMonitorSoftware PMS. For measurement operation with a PC, the LaserDiagnosticsSoftware LDS (option) or the PowerMonitorSoft- ware PMS must be installed on the PC. -
Page 11: Overview Of The Compactpowermonitor Cpm Types
CompactPowerMonitor CPM Overview of the CompactPowerMonitor CPM types The various CompactPowerMonitor CPM types differ mainly in regards to the inlet aperture, the absorber size, the measurable laser power, and the cooling water flow rate required by this. The port and operating unit is the same on each device. -
Page 12: Connection Overview
CompactPowerMonitor CPM Connection overview USB connection PRIMES bus (RS485) Analog output Water inlet flow Water return flow Safety interlock (Water In) (Water out) Fig. 5.1: Connections of the CompactPower Monitor CPM Revision 02/2019 EN... -
Page 13: Short Overview Installation
Short overview installation Installing the LaserDiagnosticsSoftware LDS on the PC (option) See separate Operating Manual of the LaserDiagnosticsSoftware • Please contact PRIMES or your PRIMES distribution partner to order the software Taking safety precautions Chapter 1 on page 7 Installing the device Chapter 7 on page 15... -
Page 14: Transport
Burn-in lead to damage to the absorber and increase the scattered radiation. X Do not touch the absorber. X Handle the device carefully when transporting it. X Only transport the device in the original PRIMES transport box. NOTICE Damage/destruction of the device caused by leaking or freezing cooling water Leaking cooling water can damage the device. -
Page 15: Installation
CompactPowerMonitor CPM Installation Preparation Check the space available before mounting the device, especially the required space for the connection cables and hoses (please see chapter 19 „Dimensions“ on page 50). The device must be firmly assembled and must be mounted with screws (see chapter 7.4 on page 16). Installation position The CPM F-1 is to be operated in a horizontal position. -
Page 16: Install The Compactpowermonitor Cpm
CompactPowerMonitor CPM Install the CompactPowerMonitor CPM DANGER Serious eye or skin injury due to laser radiation If the device is moved from its calibrated position, increased scattered or directed reflection of the laser beam occurs during measuring operation (laser class 4). X Mount the device so that it cannot be moved by an unintended push or a pull on the cables or hoses. - Page 17 CompactPowerMonitor CPM Fig. 7.3: Fastening screw threads in the bottom of the housing of the CPM F-1 Fig. 7.4: Fastening screw threads in the bottom of the housing of the F-10 Revision 02/2019 EN...
- Page 18 CompactPowerMonitor CPM Fig. 7.5: Fastening screw threads in the bottom of the housing of the CPM F-20 Revision 02/2019 EN...
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Page 19: Remove The Compactpowermonitor Cpm
CompactPowerMonitor CPM Fig. 7.6: Fastening screw threads in the bottom of the housing of the CPM F-30 Remove the CompactPowerMonitor CPM 1. First of all turn the the laser source off. 2. Turn off the voltage supply. 3. Ensure that moving parts, e.g. robot arms, etc. are at a standstill and that they cannot be set in motion unintentionally. -
Page 20: Connect Cooling Circuit
CompactPowerMonitor CPM Connect cooling circuit DANGER Fire hazard; Damage/Destruction of the device due to overheating If there is no water cooling or a water flow rate which is insufficient, there is a danger of overheating, which can damage the device or set it on fire. X Operate the device with a connected water cooling only and a sufficient water flow rate (see chapter 8.5 on page 22). -
Page 21: Humidity
CompactPowerMonitor CPM NOTICE Damage/Destruction of the device due to overpressure X The maximum permissible water inlet pressure must not exceed 4 bar. Humidity • The device must not be operated in a condensing atmosphere. The humidity has to be considered in order to prevent condensates within and outside the device. -
Page 22: Temperature Fluctuations Of The Inflowing Cooling Water
CompactPowerMonitor CPM Temperature fluctuations of the inflowing cooling water It is important that the temperature of the inflowing water remains constant. The fluctuation of temperature should not exceed 0.5 ° C per minute or 0.05 ° C per 5 seconds. Flow rate The safety interlock is unblocked at: Device type... -
Page 23: Connect Hoses
CompactPowerMonitor CPM Connect hoses The flow direction (Water In/Water Out) indicated on the device has to be strictly observed. The plug connec- tors are intended for hoses with an outer diameter of 12 mm. The plug connectors are sealed with sealing plugs in order to ensure that no residual water can escape. Please remove the the sealing plugs and keep for future transportations or shipping. -
Page 24: Electrical Connection
The device is supplied with power by means of the 9 pin D-Sub socket. Using an optional PRIMES converter or a PRIMES power supply with integrated converter, the socket can also be used to connect a PC to enable communication (see chapter 9.5 on page 28). -
Page 25: Connect The Safety Interlock
CompactPowerMonitor CPM Connect the safety interlock The device can be damaged when the water flow rate is too low, the inlet temperature T too high, or the temperature difference T too great. The safety interlock protects the device from damages by turning off the laser in this case. -
Page 26: Connecting The Pc Via The Usb Interface
USB connecting cable. Once the USB connection has been established, the power supply can be connected as necessary. 1. Connect the device to the PC via the PRIMES USB connection cable (plug/plug): •... -
Page 27: Install The Usb Driver Manually
9.4.3 Install the USB driver manually The PRIMES USB driver for all USB-capable devices can be found on the enclosed PRIMES data medium or on the PRIMES website at: https://www.primes.de/en/support/downloads/software.html The USB driver can be installed for 32 bit and 64 bit Windows operating systems by means of the PRIMES ®... -
Page 28: Connecting The Pc Via Rs232 Interface And Optional Primes Converter
NOTICE Damaging/Destruction of the PC The supply voltage of 24 V is ensured by means of the RS485-based PRIMES bus. If the measuring device is directly connected with the PC, the PC may be damaged. X Only connect your PC with the measuring system via a PRIMES RS485/RS232 interface converter. - Page 29 1. Connect the device with the PRIMES converter via the PRIMES connector cable (plug/plug). 2. Connect the PC with the PRIMES converter via the PRIMES connector cable (socket/socket). 3. Connect the power supply unit via the adapter to the 9 pin D-Sub socket (RS485) of the PRIMES con- verter.
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Page 30: Parallel Operation Of The Compactpowermonitor Pmc And, For Example, The Focusmonitor Fm
A measuring device, such as the FocusMonitor FM+, can be connected with the CompactPowerMonitor CPM via the RS485 interfaces (PRIMES bus). The signal of the CompactPowerMonitor CPM is transmitted to the PC through the ethernet interface of the FocusMonitor FM+. -
Page 31: Analog Output
CompactPowerMonitor CPM Analog output The CompactPowerMonitor CPM has an analog voltage output (analog output) that emits a voltage value analogous to the measured laser power. The analog signal is effected via the 4-pin device socket M8 (see Fig. 5.1 on page 12). The output voltage amounts to a maximum of 10 V. The output voltage of 10 V is scaled to the maximum output value of the connected device (see Tab. -
Page 32: Display, Control Elements And Audible Signals
CompactPowerMonitor CPM Display, control elements and audible signals 10.1 Measured value display The display on the connector side of the device shows the following measurement values: Display Meaning Laser power in W Flow Water flow rate in l/min Water temperature at the entrance in °C Temperature difference between water input and output in Kelvin (a temperature difference of 1 K corresponds to a tem- perature difference of 1 °C). -
Page 33: External Display (Option)
2. Check the device for leaks. • In the case a leak is identified, please send the device to PRIMES for inspection. If no leaks are identified: 3. Check the absorber for possible damage. -
Page 34: Measuring With The Optional Laserdiagnosticssoftware Lds
CompactPowerMonitor CPM Measuring with the optional LaserDiagnosticsSoftware LDS 11.1 Safety instructions DANGER Serious eye or skin injury due to laser radiation During the measurement the laser beam is guided on the device, which causes scattered or directed reflection of the laser beam (laser class 4). For example, with 10 kW of laser power, some 100 W of scattered radiation can occur. -
Page 35: Getting Ready For Operation
CompactPowerMonitor CPM 11.2 Getting ready for operation 1. Connect the laser control’s safety interlock to the device. • Check that the safety interlock will switch off the laser properly in case of error. 2. Turn on the voltage supply. • The green status display (Ready) must light up. -
Page 36: Choose Power Measurement Mode
CompactPowerMonitor CPM 11.3.2 Choose power measurement mode The CompactPowerMonitor CPM is displayed as a connected device. Click on the connected device. The corresponding Device control opens. The Power Measurement toolbench opens. 11.3.3 Configure settings (Device control) Start and end a measurement as described in chapter 11.3.4 on page 37. -
Page 37: Starting A Power Measurement
CompactPowerMonitor CPM 11.3.4 Starting a power measurement Follow the safety instructions in chap- ter 11.1 on page 34. Turn on the laser. Click on the Start button. The progress of the measurement is displayed. When a measuring period is entered in the Device control >... -
Page 38: Install The Powermonitorsoftware Pms
12.1.1 For connection via the RS232 and PRIMES converter See „Fig. 9.6: Connection to the PC via RS232 and PRIMES converter using the example of the CPM F-10“ on page 29. After the start-up the software tries to establish a connection with the serial interface “COM2”. If the serial in- terface “COM1”... -
Page 39: Testing The Interface
2. Ensure that the voltage supply is connected and turned on (the communication is only possible if the bus is supplied with 24 V direct current voltage). 3. Turn off the voltage supply and turn it on again. Possible error message (only when operated with the PRIMES converter) Fig. 12.3: Possible error message Reason •... -
Page 40: Testing The Communication Of Multiple Devices
(PC) has to be entered in the field FROM, the address of the recipient has to be entered in the field TO (PRIMES device) and the command is entered in the text field on the right. The command is confirmed by clicking the button Send. -
Page 41: Measuring With The Powermonitor Software Pms
CompactPowerMonitor CPM Measuring with the PowerMonitor Software PMS 13.1 Safety instructions DANGER Serious eye or skin injury due to laser radiation During the measurement the laser beam is guided on the device, which causes scattered or directed reflection of the laser beam (laser class 4). For example, with 10 kW of laser power, some 100 W of scattered radiation can occur. -
Page 42: Getting Ready For Operation
CompactPowerMonitor CPM 13.2 Getting ready for operation 1. Connect the laser control’s safety interlock to the device. • Check that the safety interlock will switch off the laser properly in case of error. 2. Turn on the voltage supply. • The green status display (Ready) must light up. -
Page 43: The Graphical User Interface Of The Powermonitor Software Pms
This operating manual describes the software version v2.57 valid at the point of printing. Due to the fact that the operating software is continuously developed further, it is possible that a different version number is printed on the attached PRIMES data medium. The correct function of the device with the software is still ensured. -
Page 44: Measuring Value Display
CompactPowerMonitor CPM 13.6 Measuring value display The graphical user interface is divided into three display parts (see Fig. 13.2 on page 44): • The numerical display of the current measuring values (window A) • The temporal development of the laser power or the flow rate or of the cooling water temperature (window B) •... -
Page 45: Window B (Graphical Display)
CompactPowerMonitor CPM Settings The maximum duration (Max) for the averaging is 90 seconds. A possible zero offset can be compensated with the button Use current value as offset or numerically via the input field Zero level. 13.6.2 Window B (Graphical display) In window B two time series are displayed. -
Page 46: Storage
German “Used Appliances Register“ (Elektro-Altgeräte-Register “EAR“) with the number WEEE-Reg.-Nr. DE65549202. Provided that you are located in the EU, you are welcome to send your PRIMES devices to the following ad- dress where they will be disposed free of charge (this service does not include shipping costs): PRIMES GmbH Max-Planck-Str. -
Page 47: Declaration Of Conformity
CompactPowerMonitor CPM Declaration of conformity Revision 02/2019 EN... -
Page 48: Technical Data
Cooling water flow rate (warning level) 4 l/min Cooling water temperature T Dew point temperatur < T < 30 °C Please contact PRIMES in advance in case you intend not to work within this specification. Communication Interfaces RS485/USB Dimensions and Weights Dimensions (L x W x H) 180 ×... -
Page 49: Cpm F-1, Cpm F-10, Cpm F-20, Cpm F-30
4 l/min 8 l/min 15 l/min (warning level) Cooling water temperature T Dew point temperatur < T < 30 °C Please contact PRIMES in advance in case you intend not to work within this specification. Communication CPM F-1 CPM F-10 CPM F-20 CPM F-30 Interfaces RS485/USB... -
Page 50: Dimensions
CompactPowerMonitor CPM Dimensions 19.1 Dimensions CPM C-9 All dimensions in mm (general tolerance ISO 2768-v) Revision 02/2019 EN... -
Page 51: Dimensions Cpm F-1
CompactPowerMonitor CPM 19.2 Dimensions CPM F-1 All dimensions in mm (general tolerance ISO 2768-v) Revision 02/2019 EN... -
Page 52: Dimensions Cpm F-10
CompactPowerMonitor CPM 19.3 Dimensions CPM F-10 All dimensions in mm (general tolerance ISO 2768-v) Revision 02/2019 EN... -
Page 53: Dimensions Cpm F-20
CompactPowerMonitor CPM 19.4 Dimensions CPM F-20 All dimensions in mm (general tolerance ISO 2768-v) Revision 02/2019 EN... -
Page 54: Dimensions Cpm F-30
CompactPowerMonitor CPM 19.5 Dimensions CPM F-30 All dimensions in mm (general tolerance ISO 2768-v) Revision 02/2019 EN... -
Page 55: Appendix
The display is operated via the standard PRIMES bus and therefore enables the reading from a greater distance from the measuring position without a PC. 1. Please connect the display and the CPM by the 9-pole D-Sub cable for the PRIMES RS485 bus (on the front or on the rear side). -
Page 56: Pin Assignment 9-Pole D-Sub Socket
CompactPowerMonitor CPM 20.1.1 Pin assignment 9-pole D-Sub socket D-Sub socket, 9 pin Function (top view, plug-in side) Ground RS485 (+) +24 V Not assigned Not assigned Ground RS485 (–) +24 V Not assigned Tab. 20.1: Pin assignment D-Sub socket on the PanelDisplay 20.1.2 Measurement display The PanelDisplay reflects the display of the CompactPowerMonitor CPM. -
Page 57: Mounting Position Of A Compactpowermonitor Cpm With Oval Wheel Meter
CompactPowerMonitor CPM 20.2 Mounting position of a CompactPowerMonitor CPM with oval wheel meter Please note during installation, that the axis of the oval wheel meter must always be horizontal. Oval wheel meter axis Fig. 20.2: Position of the oval wheel meter axis Correct mounting position The device can either stand on its feet (A) or the connections and dis-... -
Page 58: Accessories Fiber Adapter
Adapter ring to fiber adapter CPM F-10 Adapter Ring to Fiber Adapter CPM F-10 136-002-019 136-002-019 CPM F-10 CPM F -10 134-001-001 134-001-001 For information about other fiber adapters for the CompactPowerMonitor CPM, see the PRIMES documen- tation “Installation fiber adapter”. Revision 02/2019 EN...
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