Danfoss VLT AutomationDrive FC 300 Operating Instructions Manual
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Danfoss VLT AutomationDrive FC 300 Operating Instructions Manual

Danfoss VLT AutomationDrive FC 300 Operating Instructions Manual

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VLT
AutomationDrive FC 300 Operating
Instructions
Contents
MG.33.AB.02 - VLT is a registered Danfoss trademark
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Summary of Contents for Danfoss VLT AutomationDrive FC 300

  • Page 1: Table Of Contents

    The Graphical and Numerical LCP How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Parameter Lists 5. General Specifications 6. Troubleshooting Warnings/Alarm Messages Index MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 2 ® AutomationDrive FC 300 Operating 1. How to Read these Operating Instructions Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 3: How To Read These Operating Instructions

    Chapter 4, How to Programme, shows you how to operate and programme the FC 300 via the Local Control Panel. Chapter 5, General Specifications, contains technical data about FC 300. Chapter 6, Troubleshooting, assists you in solving problems that may occur when using FC 300. MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 4: Approvals

    The VLT ® AutomationDrive FC 300 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option. Danfoss Drives technical literature is also available online at www.danfoss.com/drives. 1.1.2. Approvals 1.1.3. Symbols Symbols used in these Operating Instructions.

  • Page 5: Abbreviations

    Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Regenerative terminals Regen Second Synchronous Motor Speed Torque limit Volts MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 6 ® AutomationDrive FC 300 Operating 2. Safety Instructions and General Warning Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 7: Safety Instructions And General Warning

    Installation in high altitudes 380 - 500 V: At altitudes above 3 km, please contact Danfoss Drives regarding PELV. 525 - 690 V: At altitudes above 2 km, please contact Danfoss Drives regarding PELV.
  • Page 8 Disconnect the frequency converter from mains Disconnect DC bus terminals 88 and 89 from load share applications Wait for discharge of the DC-link. See period of time on the warning label Remove motor cable MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 9: Avoid Unintended Start

    Category 3 in EN 954-1, the related information and instructions of the FC 300 Design Guide MG.33.BX.YY must be followed! The information and instructions of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality! MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 10 ® AutomationDrive FC 300 Operating 2. Safety Instructions and General Warning Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 11: Safe Stop Installation (Fc 302 And Fc 301 - A1 Enclosure Only)

    RFI capacitors from the RFI filter to ground in the 380 - 500 V frequency converters. If this is done it will reduce the RFI performance to A2 level. For the 525 - 690 V frequency converters, par 14-50 has no function. The RFI switch cannot be opened. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 12 ® AutomationDrive FC 300 Operating 3. How to Install Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 13: How To Install

    Control terminals - cables Quick setup • Local Control Panel, LCP • Automatic Motor Adaptation, AMA • Programming Illustration 3.1: Diagram showing basic installation including mains, motor, start/stop key, and potentiometer for speed adjustment. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 14 ø5.5 mm ø5.5 mm ø6.5 mm 5 mm 9 mm 9 mm 9 mm 9 mm 9 mm Max weight 2.7 kg 4.9 kg 5.3 kg 6.6 kg 7.0 kg 13.5/14.2 kg MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 15 ø19 mm ø19 mm 12 mm ø9 mm ø9 mm 6.8 mm 8.5 mm 9 mm 9 mm 7.9 mm 15 mm Max weight 23 kg 27 kg 12 kg 23.5 kg MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 16 12.5 mm ø19 mm ø19 mm ø9 mm ø9 mm 8.5 mm 8.5 mm 9.8 mm 9.8 mm 17 mm 17 mm Max weight 45 kg 65 kg 35 kg 50 kg MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 17 1 + 2 only available in units with brake chopper. Only one relay connector is included for FC 301 units. For DC link connection (Load sharing) the connector 1 can be ordered separately (Code no. 130B1064) An eight pole connector is included in accessory bag for FC 301 without Safe Stop. MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 18: Mechanical Installation

    Table 3.2: Mounting frame sizes A5, B1, B2, B3, B4, C1, C2, C3 and C4 on a non-solid back wall, the drive must be provided with a back plate A due to insufficient cooling air over the heat sink. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 19 This kit cannot be used with cast front covers. No cover or imminent plastic cover must be used instead. Design Guide Ordering Numbers. Information on ordering numbers is found in the , section Panel Through Mount Kit instruction, MI.33.H1.yy, More detailed information is available in the where yy=language code. MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 20: Electrical Installation

    Remove cable entry from the frequency converter (Avoiding foreign parts falling into the frequency converter when removing knockouts) Cable entry has to be supported around the knockout you intend to remove. The knockout can now be removed with a strong mandrel and a hammer. MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 21: Connection To Mains And Earthing

    2 x rated mains wires terminated separately according to EN 50178. The mains connection is fitted to the mains switch if this is included. Mains connection for frame sizes A1, A2 and A3: MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 22 Illustration 3.4: Mains connection B3 (IP20) enclosures. Illustration 3.5: Mains connection B4 (IP20) enclosure. Illustration 3.6: Mains connection C1 and C2 (IP 21/ NEMA Type 1 and IP 55/66/ NEMA Type 12) enclosures. MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 23: Motor Connection

    All types of three-phase asynchronous standard motors can be connected to the frequency converter. Normally, small motors are star-connected (230/400 V, Y). Large motors are normally delta-connected (400/690 V, Δ). Refer to the motor name plate for correct connection mode and voltage. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 24 Illustration 3.11: Motor connection for B1 and B2 (IP 21/ NEMA Type 1, IP 55/ NEMA Type 12 and IP66/ NEMA Type 4X) enclosure Illustration 3.12: Motor connection for B3 enclosure. Illustration 3.13: Motor connection for B4 enclosure. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 25 Motor voltage 0-100% of mains voltage. 3 wires out of motor Delta-connected 6 wires out of motor Star-connected U2, V2, W2 U2, V2 and W2 to be interconnected separately. Protected Earth Connection MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 26 In motors without phase insulation paper or other in- sulation reinforcement suitable for operation with volt- age supply (such as a frequency converter), fit a Sine- wave filter on the output of the frequency converter. MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 27: Fuses

    Short-circuit protection: The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.
  • Page 28 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 KTS-R30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 KTS-R40 JKS-40 JJS-40 KTS-R50 JKS-50 JJS-50 KTS-R60 JKS-60 JJS-60 KTS-R80 JKS-80 JJS-80 KTS-R100 JKS-100 JJS-100 KTS-R125 JKS-150 JJS-150 KTS-R150 JKS-150 JJS-150 MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 29 170M fuses from Bussmann when provided in the 525-600/690V FC-302 P90K-P132, FC-102 P90K-P132, or FC-202 P110-P160 drives are 170M3018. 170M fuses from Bussmann when provided in the 525-600/690V FC302 P160-P315, FC-102 P160-P315, or FC-202 P200-P400 drives are 170M5011. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 30 Remove front-cover to access control terminals. When replacing the front-cover, please ensure proper fastening by applying a torque of 2 Nm. Illustration 3.21: Access to control terminals for A5, B1,B2, C1 and C2 enclosures MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 31: Electrical Installation, Control Terminals

    Remove the screw driver. The cable is now mounted to the terminal. To remove the cable from the terminal: Insert a screwdriver in the square hole. Pull out the cable. Max. 0.4 x 2.5 mm MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 32: Connection Examples

    Terminal 37 = Safe stop (where available!) 3.4.2. Pulse Start/Stop Latched start Terminal 18 = Par. 5-10 [9] Terminal 27= Par. 5-12 [6] Stop inverse Terminal 37 = Safe stop (where available!) MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 33 Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 34: Electrical Installation, Control Cables

    The digital and analogue in- and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the frequency converter to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 35 AutomationDrive FC 300 Operating Instructions 3. How to Install Input polarity of control terminals Control cables must be screened/armoured. See section entitled Earthing of Screened/Armoured Control Cables 130BA681.10 the correct termination of control cables. 130BA681.10 MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 36: Switches S201, S202, And S801

    When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 37 Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user. Successful AMA The display shows “Press [OK] to finish AMA”. Press the [OK] key to exit the AMA state. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 38 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention number and alarm description.

  • Page 39: Additional Connections

    For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option. This card provides ATEX certificate to protect motors in Design Guide explosion hazardous areas, Zone 1/21 and Zone 2/22. Please refer to the for further information. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 40 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 41: How To Programme

    Line 1-2: Operator data lines displaying data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.1 Status line: Status messages displaying text.1 MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 42: How To Programme On The Numerical Local Control Panel

    The control panel is divided into four functional groups: Numerical display. Menu keys and indicator lights - changing parameters and switching between display functions. Navigation keys and indicator lights (LEDs). Operation keys and indicator lights (LEDs). MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 43 3-41 Ramp1 up time speed, n Set the ramping down time with reference to synchronous mo- 3-42 Ramp1 down time tor speed, n 3-13 Reference site Set the site from where the reference must work MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 44: Quick Setup

    This parameter cannot be adjusted while the motor is running. This parameter is visible in LCP if par. 0-03 is International [0]. Four sizes down, one size up from nominal VLT rating. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 45 Enable start forward [12] Enable start reverse [13] [14] Preset ref bit 0 [16] Preset ref bit 1 [17] Preset ref bit 2 [18] Freeze reference [19] Freeze output [20] Speed up [21] MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 46 It may take up to 10 min, depending on the power rating of the motor. Avoid generating external torque during AMA. If one of the settings in par. 1-2* Motor Data is changed, par. 1-30 to 1-39, the advanced motor parameters, will return to default setting. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 47 4-18. The value 0.00 corresponds to 0.01 s in speed mode. See ramp-up time in par. 3-41. t dec s x n s RPM . 3 − 42 = ref RPM Δ MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 48: Parameter Lists

    8-xx Communication and option parameters, setting of FC RS485 and FC USB port parameters. 9-xx Profibus parameters 10-xx DeviceNet and CAN Fieldbus parameters 13-xx Smart Logic Control parameters 14-xx Special function parameters MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 49 Instructions 4. How to Programme 15-xx Drive information parameters 16-xx Read out parameters 17-xx Encoder Option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 50 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 51 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 52 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 53 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 54 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 55 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 56 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 57 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 58 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 59 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 60 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 61 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 62 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 63 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 64 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 65 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 66 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 67 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 68 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 69 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 70 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 71 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 72 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 73 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 74 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 75: General Specifications

    Voltage level, logic'0' PNP < 4 V DC Voltage level, logic'1' PNP >20 V DC Nominal input current at 24 V 50 mA rms Nominal input current at 20 V 60 mA rms MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 76 The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) FC 302 only 2) Pulse inputs are 29 and 33 3) Encoder inputs: 32 = A, and 33 = B MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 77 FC 301 ≤ 7.5 kW: 1 / FC 302 all kW: 2 Relay 01 Terminal number 1-3 (break), 1-2 (make) Max. terminal load (AC-1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 78 2) As enclosure kit for ≤ 3.7 kW (200 - 240 V), ≤ 7.5 kW (400 - 480/ 500 V) 3) Derating for high ambient temperature, see special conditions in the Design Guide Minimum ambient temperature during full-scale operation 0 °C Minimum ambient temperature at reduced performance - 10 °C MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 79 As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the drive. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 80 ® AutomationDrive FC 300 Operating 6. Troubleshooting Instructions MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 81: Troubleshooting

    After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 82 53 AMA motor too big 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA time-out 58 AMA internal fault 59 Current limit Table 6.1: Alarm/Warning code list MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 83 A Trip Lock situation can only be reset by a power cycling. LED indication Warning yellow Alarm flashing red Trip locked yellow and red MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 84 ± 5 %. The corresponding mains voltage is the intermediate circuit the control system. The frequency converter is still active. voltage (DC-link) divided by 1.35 MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 85 There is no communication to the frequency converter. The warning will only be active when par. 8-04 is NOT set to ALARM 31, Motor phase V missing: Motor phase V between the frequency converter and the motor is missing. MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 86 Out of memory rection: check the fuses to the frequency converter ALARM 38, Internal fault: By this alarm it may be necessary to contact your Danfoss supplier. Some WARNING 40, Overload of Digital Output Terminal 27 typical alarm messages: Check the load connected to terminal 27 or remove short-circuit connec- tion.
  • Page 87 Safe Stop has been activated from the MCB 112 PTC Thermistor Card (motor too warm). Normal operation can be resumed when the MCB 112 applies 24 V DC to T-37 again (when the motor temperature reaches an MG.33.AB.02 - VLT is a registered Danfoss trademark...

  • Page 88: Index

    Dc Link Decoupling Plate Default Settings Devicenet Digital Inputs: Digital Output Disposal Instruction Electrical Installation 31, 34 Electrical Terminals Fuses General Warning Graphical Display Intermediate Circuit Ip21 / Type 1 Kty Sensor MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 89 Protection And Features Pulse Start/stop Pulse/encoder Inputs Ramp 1 Ramp Down Time Ramp 1 Ramp Up Time Relay Outputs Removal Of Knockouts For Extra Cables Repair Work Residual Current Device Safe Stop MG.33.AB.02 - VLT is a registered Danfoss trademark...
  • Page 90 Shaft Performance Levels Side-by-side Installation Sine-wave Filter Speed Up/down Start/stop Stator Leakage Reactance Status Messages Surroundings Switches S201, S202, And S801 Symbols Torque Characteristics Unintended Start Voltage Level Voltage Reference Via A Potentiometer Warnings MG.33.AB.02 - VLT is a registered Danfoss trademark...

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