HSM FP 1500 Operating Instructions Manual
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HSM FP 1500 Operating Instructions Manual

HSM FP 1500 Operating Instructions Manual

Barrel press
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OPERATING INSTRUCTIONS

BARREL PRESS
HSM FP 1500
HSM FP 3000
Keep this instruction for future use!
6.817.999.520 - Edition 03/2000

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Summary of Contents for HSM FP 1500

  • Page 1: Operating Instructions

    OPERATING INSTRUCTIONS BARREL PRESS HSM FP 1500 HSM FP 3000 Keep this instruction for future use! 6.817.999.520 - Edition 03/2000...
  • Page 2 HSM - Pressen GmbH + Co.KG, Bahnhofstraße 115, 88682 Salem, Germany Tel. ++49 (0) 75 53/822-0 Fax ++49 (0) 75 53/ 82 21 60 e-mail: info@hsm-online.de Keep this instruction for future use! 6.817.999.520 - Edition 03/2000...

  • Page 3: Table Of Contents

    FP 1500 Contents FP 3000 1 Introduction About this documentation Nameplate and machine number Copyright Explanations Pictograms 2 Safety Use according to instructions Selection and qualificationof staff Organisational measures Handling the barrel press Maintenance and repair Environmental protection Checklist for checking the safety devices...
  • Page 4 Contents FP 1500 FP 3000 6 Working with the barrel press Normal operation Operation outdoors 7 Troubleshooting 8 Maintenance General information Oil level/venting lid Changing the hydraulic oil Cleaning the hydraulic oil tank Lubricating moving parts 9 Replacing components 10 Waste disposal information...

  • Page 5: Introduction

    Please contact your local dealer if you still have questions after reading this Operating Manual. HSM - Pressen GmbH + Co. KG permanently aspire to improve their products. They reserve the right to perform any changes and modifications which are deemed necessary.

  • Page 6: Nameplate And Machine Number

    Introduction FP 1500 FP 3000 Nameplate and machine number HSM-Pressen GmbH+CoKG HSM-Pressen GmbH+CoKG Postfach 1163 Postfach 1163 D-88 678 Salem D-88 678 Salem West Germany West Germany MODELL MASCH.-NR.: PRESSKRAFT: SPANNUNG: LEISTUNG: BAUJAHR: NENNSTROM: The machine number is specified on the nameplate of the barrel press, shown above.

  • Page 7: Explanations

    FP 1500 Introduction FP 3000 Explanations The header and footer contain the following information concerning this Operating Manual: – Chapter headline – Type – Identification number of Operating Manual – Date of edition – Specification of chapter and page Control elements The designations of the control elements are marked with double quotes in this manual.

  • Page 8: Pictograms

    Introduction FP 1500 FP 3000 Pictograms The following symbols (pictograms) are used in this Operating Manual for especially important information. This arrow prompts the user for an action. Safety information This pictogram marks information on damage prevention for the user.

  • Page 9: Safety

    Safety Use according to instructions The barrel press FP 1500 is intended only for compacting empty light sheet metal barrels as well as any other materials specified in the contract. The barrel press FP 3000 is intended only for compacting empty light sheet metal barrels and empty rolling hoop drums as well as any other materials specified in the contract.

  • Page 10: Selection And Qualificationof Staff

    Safety FP 1500 FP 3000 Selection and qualification of staff The barrel press employs state-of-the-art technology. However, this machine can become hazardous if used incorrectly or for purposes other than those for which it was designed. – The barrel press may only be operated, serviced and repaired by authorized, trained and instructed personnel.

  • Page 11: Organisational Measures

    FP 1500 Safety FP 3000 Organisational measures – The Operating Manual must always be available to the personnel. – All safety and danger information on the barrel press must be kept complete and legible. – In addition to the Operating Manual the generally recognised legal and other binding regulations concerning accident prevention and environmental protection must be observed.

  • Page 12: Maintenance And Repair

    Safety FP 1500 FP 3000 Maintenance and repair – Work on the electrical system of the barrel press may only be performed by a qualified electrician or by instructed persons under instruction and supervision of a qualified electrician according to the electro-technical rules.

  • Page 13: Environmental Protection

    FP 1500 Safety FP 3000 Hydraulic system – Only persons with specialist knowledge and experience with hydraulics may work on the hydraulic equipment. – All lines, hoses and screw joints must be regularly inspected for tightness and visual evidence of damage. Observe the safety regulations for hydraulic hoses.
  • Page 14 Safety FP 1500 FP 3000 Checklist for the safety devices Check off the individual points when they are in order. Operate the barrel press only when all points have been checked and are in order. Check the function of the safety switch on the loading door.

  • Page 15: Description

    Consult the customer service of HSM if you plan to use the barrel press outside its contractually agreed and intended scope of application. Technical characteristics • short cycles •...

  • Page 16: Technical Data

    Description FP 1500 FP 3000 Technical data Machine characteristics FP 1500 FP 3000 Total weight approx. 720 kg approx. 990 kg Press data Pressing power 180 kN 280 kN Pressing time with return stroke 16 s 31 s Max. height of barrel...
  • Page 17 Machine dimensions (ready for operation) FP 1500 FP 3000 Width 1168 mm 1168 mm Depth 960 mm 960 mm Max. height 2430 mm 2892 mm 1168 1168 Fig. 3-1 FP 1500 Fig. 3-2 FP 3000 3 - 3 Edition 03/2000 6.817.999.520...
  • Page 18 2430 mm 2892 mm ca. 2180 Fig. 3-3 Top view FP 1500 / FP 3000 Power requirements and fuse protection (3 x 400 V / 50 Hz) (2 x 200 V / 50 Hz) Total rated power P 7.5 kW 7.5 kW...

  • Page 19: Description Of Operating Elements

    FP 1500 Description FP 3000 Description of operating elements HSM Pressen GmbH + Co.KG ELECTRONIC Fig. 3-4 Control panel 1 Main switch 2 Standby (Ready for operation) 3 Malfunction 4 Raise press ram 5 Press ram stop 6 Lower press ram...
  • Page 20 Description FP 1500 FP 3000 Main switch (1) When turned 90° clockwise, the main switch is on. "Off" The main switch can be locked in the position with a padlock. Light symbol "Standby" (2) This message is displayed when the main switch is switched on and under power.

  • Page 21: Transport

    Transport means Use adequately dimensioned transport means (lorry, crane, fork-lift) for transport and installation of the barrel press. The suspension must be designed for at least 750 kg (FP 1500) or 1000 kg (FP 3000). Machine centre of gravity The press ram must be in the bottom position (moment of tilt). The centre of gravity is then in the bottom half of the barrel press.

  • Page 22: Transport To A Different Operating Site

    FP 3000 Transport damage If damage is determined after unloading when accepting the delivery, HSM and the forwarding company must be informed immediately. If necessary, an independent expert must be contacted immediately. Remove packing and transit clamps. Dispose of packing in an ecologically beneficially manner.
  • Page 23 If vertical transport is not possible due to the projecting cylinder, the cylinder can be retracted by loosening the cylinder flange (see Section 5.4). Put a timber on the bottom plate • Height for timber - FP 1500: 350 mm • Height for timber - FP 3000:...
  • Page 24 Transport FP 1500 FP 3000 Fig. 4-2 Attachment of cylinder flange 1 Dowel pins 2 Screws Loosen and remove the screws on the cylinder flange. Press the "Raise press ram" soft-key. The cylinder must move down. Assembly information If the cylinder does not move down check whether the dowel pins became loose all screws were removed or the cylinder is hooked on the hydraulic hose.

  • Page 25: Installation

    General information Qualified personnel We urgently recommend to have the installation work on the barrel press performed by trained HSM personnel. We assume no responsibility for damage arising from incorrect installation work. Installation site When determining the installation site consider the space required for maintenance and inspection work on the barrel press (see Section 3.2).

  • Page 26: Installing The Barrel Press

    Installation FP 1500 FP 3000 Adjustments The various components and the electrical and hydraulic systems are set by HSM before delivery. Operational safety Unauthorized modifications of the set values are not allowed and can result in severe damage to the machine.

  • Page 27: Start-Up At Installation Site

    FP 1500 Installation FP 3000 Put the collecting basin into the guiding under the door. (Fig. 5-1) Fig. 5-1 Guding collecting basin The on-site power supply must be installed by a qualified electrician. The protective devices must be fully installed before start-up.

  • Page 28: Move Cylinder Into Position

    Installation FP 1500 FP 3000 Move cylinder into position The cylinder is retracted during transport and must be moved into operating position and connected with dowels and screws before the first compression. For a better control, unscrew the front cover above the door.
  • Page 29 FP 1500 Installation FP 3000 Do not operate under pressure because the timber will be squeezed. Installation information The glued adjusting plates on the cylinder flange must not be removed. Open the door and adjust the cylinder flange to the tapped holes on the upper housing frame.
  • Page 30 Installation FP 1500 FP 3000 5 - 6 6.817.999.520 Edition 03/2000...

  • Page 31: Working With The Barrel Press

    FP 1500 Working FP 3000 with the barrel press Working with the barrel press Normal operation Starting the barrel press Switch the main switch on. Check all protective devices using the checklist (see Section 2.7). The barrel press is now ready for operation.

  • Page 32: Operation Outdoors

    Working FP 1500 with the barrel press FP 3000 Shutting down the barrel press Close the door Move the press ram completely down and stop it with the "Press ram stop" soft- key. Switch off the main switch. Secure the main switch against unauthorized switching on.

  • Page 33: Troubleshooting

    Motor protective switch has swapped Motor too hot! Let motor cool down Door switch defective Switch / Switching mechanism -> Contact service of HSM Limit switch for "Press ram on top" defective Switch / Switching mechanism -> Contact service of HSM...
  • Page 34 Troubleshooting FP 1500 FP 3000 7 - 2 6.817.999.520 Edition 03/2000...

  • Page 35: Maintenance

    Qualified personnel Maintenance and repair work on the electrical installation or the control cabinet may only be carried out by a qualified electrician or by the HSM customer service. 8 - 1 Edition 03/2000 6.817.999.520...
  • Page 36 Maintenance FP 1500 FP 3000 Oil level / venting lid Move the press ram into its upper end position. Switch the main switch off. Screw off the rear cover and the venting lid. Check the oil level on the oil dipstick of the (8-1/1) venting lid. The oil level must be between the two notches on the oil dipstick.

  • Page 37: Changing The Hydraulic Oil

    FP 1500 Maintenance FP 3000 Changing the hydraulic oil Waste disposal information Observe environmental legislation when disposing of used oil. Never mix mixtures of hydraulic oil and detergents with used oil. Always collect these substances in separate containers and dispose of them correctly! Move the press ram into its upper end position.

  • Page 38: Cleaning The Hydraulic Oil Tank

    Maintenance FP 1500 FP 3000 Switch the main switch on. Risk of squeezing Do not reach into the unprotected parts of the barrel press while the covers are removed. Move the press ram up and down several times and check the oil level again with the press ram in the upper position (see Section 8.2).

  • Page 39: Lubricating Moving Parts

    FP 1500 Maintenance FP 3000 Lubricating moving parts Move the press ram down until the press ram guides are easily accessible after the door has been opened. Switch the main switch off and secure it against switching on. Fig. 8-2 Rollers of press ram guides Remove the covers on both sides (Fig.
  • Page 40 Maintenance FP 1500 FP 3000 8 - 6 6.817.999.520 Edition 03/2000...

  • Page 41: Replacing Components

    HSM customer service. Qualified personnel We recommend to have repairs of the barrel press made by trained HSM personnel. We assume no liability for damage caused by incorrect repair.
  • Page 42 Replacing FP 1500 components FP 3000 9 - 2 6.817.999.520 Edition 03/2000...

  • Page 43: Waste Disposal Information

    FP 3000 Waste disposal information HSM barrel presses have a high life expectancy. However, the time when a revision or repair is no longer economical comes for every machine. Then the operator must ask how he can properly dispose of the barrel press? The following regulations and laws must be observed at the present time: –...
  • Page 44 Waste disposal FP 1500 FP 3000 Proof of disposal HSM - Pressen GmbH + Co. KG Bahnhofstraße 115 D-88682 Salem Germany The machine specified below Designation: Barrel press Model: Machine number: Year of construction: was disposed of in compliance with the applicable regulations.

  • Page 45: Wiring Diagrams

    FP 1500 Wiring diagrams FP 3000 Wiring diagrams 11 - 1 Edition 03/2000 6.817.999.520...
  • Page 46 Wiring diagrams FP 1500 FP 3000 11 - 2 6.817.999.520 Edition 03/2000...
  • Page 47 FP 1500 Wiring diagrams FP 3000 11 - 3 Edition 03/2000 6.817.999.520...
  • Page 48 Wiring diagrams FP 1500 FP 3000 11 - 4 6.817.999.520 Edition 03/2000...
  • Page 49 FP 1500 Wiring diagrams FP 3000 11 - 5 Edition 03/2000 6.817.999.520...
  • Page 50 Wiring diagrams FP 1500 FP 3000 11 - 6 6.817.999.520 Edition 03/2000...
  • Page 51 FP 1500 Wiring diagrams FP 3000 11 - 7 Edition 03/2000 6.817.999.520...
  • Page 52 Wiring diagrams FP 1500 FP 3000 11 - 8 6.817.999.520 Edition 03/2000...
  • Page 53 FP 1500 Wiring diagrams FP 3000 11 - 9 Edition 03/2000 6.817.999.520...
  • Page 54 Wiring diagrams FP 1500 FP 3000 11 - 10 6.817.999.520 Edition 03/2000...

  • Page 55: Hydraulic Diagram

    FP 1500 Hydraulic diagram FP 3000 Hydraulic diagram 12 - 1 Edition 03/2000 6.817.999.520...
  • Page 56 Hydraulic diagram FP 1500 FP 3000 12 - 2 6.817.999.520 Edition 03/2000...

This manual is also suitable for:

Fp 3000

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