HSM SP 5088 Operating Manual
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HSM SP 5088 Operating Manual

Channel baling press
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2.991.999.120_en
SP 5088
OPERATING MANUAL
CHANNEL BALING PRESS
SP 5088
Keep this instruction for future use!

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Summary of Contents for HSM SP 5088

  • Page 1 2.991.999.120_en SP 5088 OPERATING MANUAL CHANNEL BALING PRESS SP 5088 Keep this instruction for future use!
  • Page 2 SP 5088 HSM GmbH + Co.KG, Austraße 1-9, 88699 Frickingen / Germany Tel. + 49 75 54 2100-0 Fax + 49 75 54 2100-160 info@hsm.eu www.hsm.eu 2.991.999.120_en 07/2013...

  • Page 3: Table Of Contents

    2.2 Shredder FA 500.3..................... 17 Power requirement and fuse rate (3 x 400 V / 50 Hz) ........17 Operating conditions ..................17 Accessories ....................... 17 2.6 SP 5088 explanatory diagram ................18 2.7 Machine dimensions ..................19 Preparations 3.1 General instructions................... 20 3.2 Siting the machine .....................
  • Page 4 SP 5088 Commissioning 4.1 Baling press controls ..................27 4.1.1 Accessing the SERVICE menu ..................30 4.1.1.1 Select setup mode (Bale fi nished / press channel / press ram) ..........31 4.1.1.2 To display / clear the daily bale meter ................... 32 4.1.1.3 Displaying / adjusting: Bale length or No.
  • Page 5 SP 5088 Storage Disposal instructions 7.1 Disposal verifi cation form .................. 56 Using and ordering spare parts 8.1 Customer service address ................. 57 Electrical circuit diagrams KP 88.1 hydraulic diagram EC declaration of conformity 2.991.999.120_en 07/2013...

  • Page 6: Nameplate

    SP 5088 Nameplate HSM GmbH+Co.KG Austrasse 1-9 D-88 699 Frickingen Germany MODELL MASCH.-NR.: SERIEN - NR.: PRESSKRAFT: LEISTUNG: BAUJAHR: NENNSTROM: The machine number is specifi ed on the nameplate of the baling press, shown above. Guarantee claims and inquiries cannot be processed if you do not quote the machine number.

  • Page 7: Foreword

    HSM GmbH + Co. KG permanently aspire to improve their products. They reserve the right to perform any changes and modifi cations which are deemed necessary. However, this does not imply the obligation for a subsequent modifi...

  • Page 8: Safety

    SP 5088 Safety Notes on safety 1.1.1 "Work safety" symbol This symbol marks all work safety notes in this Operating Manual which endanger the health or life of people. Please pay attention to this symbol and exercise particular care in such cases. Please also forward all work safety notes to other users.

  • Page 9: Notes On Work Safety

    • the machine and other valuable equipment • the effi cient operation of the shredder – The SP 5088 shredder press combination has been built with the most up-to-date tech- nology. However, the machine can be dangerous if improperly used, even by trainedstaff, or if used for purposes other than those for which it was designed.
  • Page 10 SP 5088 – Do not carry out any tasks which may endanger your safety while operating the machine. – Any changes which take place and could impair safety should be reported immediately. Put the machine out of operation until the damage is rectifi ed.

  • Page 11: Proper Use

    SP 5088 Proper use The SP 5088 shredder press combination is intended solely for shredding and pressing paper and cardboard. The robust cutting unit is unaffected by staples and paper clips and is even suitable for the destruction of whole volumes of fi les and folders. Excluding other types of materials.

  • Page 12: Inspecting The Safety Devices

    SP 5088 Inspecting the safety devices Check the safety devices: • at the start of every work shift (when operation was interrupted) • at least once a week when the operation is interrupted • after each maintenance or repair Check the safety devices for: •...
  • Page 13 SP 5088 Checklist for inspecting the safety devices Use the following list for your inspection of the safety devices. Photocopy it for regular inspections. Tick off the boxes if the check was successful. Do not start the machine until you have checked every point.
  • Page 14 SP 5088 4. Check the safety switch at the strapping fl ap. When the strapping fl ap is open, the safety switch immediately switches the machine off or the machine cannot be switched on. Try this function out! 5. Check the safety switch on the hopper. The...
  • Page 15 SP 5088 8. The “Safety instruction symbol” sticker must be fi xed to the shredder. 8. If you press the emergency stop button when the machine, shredder and baler must be switched off immediately. The machines can be turned on again until you have unlocked the emergency stop but- ton.

  • Page 16: Technical Data

    SP 5088 Technical data KP 88.1 Combined press Weight ~ 880 kg Size (L x W x H) see machine dimension 2.1.1 Press data Pressing force 85 kN Specifi c pressing force 30 N/cm² Cycle time when idling (theoretical) 13 s...

  • Page 17: Shredder Fa 500.3

    SP 5088 Shredder FA 500.3 Cutting type Particle cut Cutting size (mm) 10,5 x 40 - 76 7,5 x 40 - 80 6 x 40 - 53 1,9 x 15 Security level DIN 32757 – 1 70 g/m 600 - 650...

  • Page 18: Sp 5088 Explanatory Diagram

    SP 5088 SP 5088 explanatory diagram 1 Press control cabinet 2 Press control panel 3 Inspection fl ap 4 Press channel adjustment 5 Polythene bag attachment 6 Press channel 7 Tape insertion needle Dirt tray Strapping fl ap 10 Hydraulic cover...

  • Page 19: Machine Dimensions

    SP 5088 Machine dimensions 2.991.999.120_en 07/2013...

  • Page 20: Preparations

    General instructions We strongly recommend that installation work on the baling press should be carried out by trained HSM engineers. We accept no liability for damage resulting from incorrect installation. If you do perform installation tasks yourself, make sure you have read and fully under- stood the entire operating manual before you start.

  • Page 21: Transporting The Baling Press

    SP 5088 Transporting the baling press Always use the special bearing points for loading the machine from a lorry using a forklift. – Place the baling press on a smooth level surface at the installation site. – Remove the packaging foil and dispose of it in a manner that is environmentally sound.

  • Page 22: Transporting The Shredder

    SP 5088 Transporting the shredder Caution! When moving the shredder, note that it may topple over. Danger of falling over! – Place the shredder on a smooth level surface at the installation site. – Remove the packaging foil and dispose of it in a manner that is environmentally sound.

  • Page 23: Assembling The Shredder

    SP 5088 Assembling the shredder The shredder is not fully assembled on delivery. The loading table is not assembled and should only be assembled at the installation site. Attach the table using the M10 nuts (1) Insert the plug (connection for the emergency stop switch bar) into the socket and turn it to stop.

  • Page 24: Assembling The Shredder Press Combination

    SP 5088 Assembling the shredder press combination Danger! Open shearing point, blade rollers. Risk of fi ngers and hands being severed. Neither the shredder nor the combined press may be switched on before both devices have been properly connected and bolted together! 1.
  • Page 25 SP 5088 4. Carefully push it forward until the dis- charge chute of the shredder touches the press hopper. Take care with the cable whilst doing so. 5. If the Shredder cannot be completely pushed up against in the press hop- per, the cover (A) must be loosened and subsequently retightened.
  • Page 26 SP 5088 10. Then lock the roller brakes on the shredder. 11. Inspect the safety devices. Use the checklist in section 1 for the inspection. 2.991.999.120_en 07/2013...

  • Page 27: Commissioning

    SP 5088 Commissioning Baling press controls Main switch Emergency stop Automatic mode Automatic mode (LED) Standby (ready indicator) Press ram forward Press ram stop Press ram backward Bale ready Malfunction 11.1 Menu selection / scroll up (+) / down (-) 11.2...
  • Page 28 SP 5088 Main switch (1) The main switch is on when it is turned 90° to the right. In the “Off” position, the main switch can be secured with a padlock. Emergency stop (2) Turn the “Emergency stop” button to the left unlock it.
  • Page 29 SP 5088 “Bale ready” LED (9) This symbol lights up blue as soon as the bale has reached a set size. The press ram stops, and the press and shredder switch off. Indicator: Bale ready 2-hand control The “Press ram status” symbol lights up yellow on the shredder control panel. The cutting unit of the shredder can now only be run backwards.

  • Page 30: Accessing The Service Menu

    SP 5088 4.1.1 Accessing the SERVICE menu Service menu / + / – Keys (11) SERVICE The service menu can only be called up in manual mode. Simultaneously press the +/– keys for approx. 3 seconds to access the Service menu item Use the +/–...

  • Page 31: Select Setup Mode (Bale Fi Nished / Press Channel / Press Ram)

    SP 5088 4.1.1.1 Select setup mode (Bale fi nished / press channel / press ram) – Simultaneously press the +/– keys for approx 3 seconds Indicator: Service menu Setup mode – Simultaneously press the +/– keys for approx 3 seconds...

  • Page 32: 4.1.1.2 To Display / Clear The Daily Bale Meter

    Scroll to the desired bale length using the +/– keys (200 mm ÷ 950 mm) – Scroll to the desired no. of strokes using the +/– keys (3 ÷ 20 compression strokes) (values adjusted by HSM: bale length 500 mm / no. of strokes is depending on material) –...

  • Page 33: 4.1.1.4 Displaying / Adjusting The Actual Values

    SP 5088 4.1.1.4 Displaying / adjusting the actual values – Simultaneously press the +/– keys for approx 3 seconds Indicator: Service menu Setup mode – Press the + key 3x Indicator: Service menu Actual values – Simultaneously press the +/– keys for approx 3 seconds...

  • Page 34: 4.1.1.6 To Display The Error Memory

    Setup mode – Press the + key 5x Indicator: Sevice menu Error memory – Press the +/– keys simultaneously for about 3 seconds Indicator: Error memory xxxx 4.1.1.7 System This menu item is only available to HSM service technicians. 2.991.999.120_en 07/2013...

  • Page 35: Shredder Control Panel

    SP 5088 Shredder control panel R button: Cutting unit runs in reverse Display: Status of the baling press Display: Door open or Display: Oil reservoir empty emergency stop activated Function button “On / off / start” Display: Level 1 overload...

  • Page 36: Initial Start-Up

    (= counter-clockwise phase rotation) appear in the display -> call an electrician! See also the “Malfunctions” section Warning! Faults in electrical components and supply cables may only be attended to by qualifi ed electricians or HSM service engineers. – Close the control cabinet, before continuing to commission the machine. –...

  • Page 37: Running In The Baling Press

    SP 5088 Running in the baling press – Place the wooden frame (460 mm x 460 mm square timber: 120 mm x 120 mm) into the press channel – Press the "Press ram forwards" key (arrow in compression direction) • the press ram moves forwards , automatically reverses and stops in its start position •...
  • Page 38 SP 5088 – Press the start button • The cutting unit and feed belt start up – Place the material to be shredded on the loading table and then place batches on the infeed conveyor If material that is not supposed to be shredded is mistakenly placed onto the conveyor belt do not try to pull it out, but –...

  • Page 39: Setting The Press Channel Adjustment Cylinder

    SP 5088 Note The fi rst bales compressed during the running-in of the baling press are not yet perfectly compressed and shaped. Even compressing the ejected compression material again does not result in an optimum bale. – Switch on the main switch on the baling press –...

  • Page 40: Relieve The Press Channel

    SP 5088 4.4.2 Relieve the press channel The press channel is to be relieved: a) before starting maintenance works b) if the press channel has to be emptied or disassembled c) if the pressing force of the press cylinder is not suffi cient to shear off the material or to press the material into the tape repress channel.

  • Page 41: Drawing In The Strapping Tape

    SP 5088 Drawing in the strapping tape – Open the strapping fl ap (1) and the inspection door (2) on the hopper – Pull the strapping tape (4) from the roll – Open the tape brake (3) and pull the strapping tape through the bore hole (5) –...

  • Page 42: Automatic Compression With Light Barrier

    SP 5088 Automatic compression with light barrier – Press the "Automatic operation" key • yellow light symbol "Automatic operation" comes up Indicator: Automatic operation Nominal xxx Actual xxx – Now you can start feeding the paper shredder continuously In this setting, the press ram automatically moves forwards and backwards until the beam of the light barrier is interrupted by compression material.
  • Page 43 SP 5088 – Push down the tape insertion needle (10) through the fi rst strapping channel of the press – When the tape insertion needle is rotated by 90°, the catching claw grips the loose tape – Pull the hooked-in strapping tape up and put the tape insertion needle to the side –...

  • Page 44: Sacking" Procedure

    SP 5088 "Sacking" procedure – Lift the tension lever (11) – Pull the plastic sack (12) over the outlet opening and push it further on over the metal sheet (13) – Lower the tension lever (11) • the ready bale is automatically pushed into the plastic sack.

  • Page 45: Malfunctions Of The Baling Press

    Remove material bridge / clean light barr. 1291 Light barrier overcharging/material bridge (option) Remove material bridge / clean light barr. 1300 Defective hardware Electrician! Consult HSM customer service 1310 Short-circuit master output stage Electrician! Consult HSM customer service 1320 Short-circuit slave output stage Electrician! Consult HSM customer service 2.991.999.120_en...

  • Page 46: Malfunctions Of The Shredder

    SP 5088 4.10 Malfunctions of the shredder 4.10.1 Overload due to paper jam • “Overload” display (level 1 or level 2 – depending on the machine model) lights up red. • The drive automatically runs in reverse for several seconds. Then the cutting unit switches off..

  • Page 47: Oil Reservoir Empty

    SP 5088 4.10.4 Oil reservoir empty • “Oil reservoir empty” display lights up blue. Refi ll the the cutting block special oil. Order no. 1.235.997.500 for a 5 l container • After the reservoir is fi lled, the “Oil reservoir empty” signal is automatically deactivated.

  • Page 48: Inspection And Maintenance Work

    SP 5088 Inspection and maintenance work Notes on maintenance Note Malfunctions which are due to inadequate or incorrect maintenance can lead to expensive repairs and lengthy machine down-times. Regular maintenance is therefore essential. For this reason we recommend a maintenance and inspection contract.

  • Page 49: Maintenance Of The Baling Press

    SP 5088 Maintenance of the baling press 5.2.1 Changing the hydraulic fl uid / venting fi lter Change the hydraulic fl uid and the venting fi lter every 2 years – Run the press ram to its rear limit position –...

  • Page 50: Oiling And Greasing Moving Parts

    SP 5088 Oil grade: • in accordance with DIN 51524-T3 multi-grade oil / ISO viscosity grade HVLP 22 ISO- ESSO SHELL ARAL FINA Viskositäts- klasse UNIVIS Astron Tellus Öl Aral Vitam Bartran HYDRAN Mineralöle ISO VG 22 N 22 ZHLP 22...

  • Page 51: Empty The Dust Tray

    SP 5088 5.2.3 Empty the dust tray – Switch the main switch off – Empty the dust tray beneath the baling press once a week – Be careful to make sure when you slide the the dust tray under the press that the safety switch snaps in it's position –...

  • Page 52: Maintenance Of The Fa 500.3 Shredder

    SP 5088 Maintenance of the FA 500.3 shredder 5.3.1 Lubricating the drive chains and synchronized wheels (2 x per year) Turn off the main switch and disconnect the red CEE power plug Remove the inspection fl aps (1) in the left and right side plates.

  • Page 53: Retighten The Feed Belt

    SP 5088 5.3.2 Retighten the feed belt – Turn off the shredder – Loosen the hex nuts (3) on the left and right sides of the snub roller. (Accessible from the below) – Loosen the lock nuts (4) of the tensioning bolts (5).

  • Page 54: Emptying The Collecting Tray

    SP 5088 5.3.5 Emptying the collecting tray – Empty the dirt tray under the feed belt as required – Clean the area under the Shredder – vacuum the particles of dirt 2.991.999.120_en 07/2013...
  • Page 55 Disposal instructions HSM baling presses / shredders have a long service life. Nevertheless, every machine reaches a time when inspections and repairs are no longer worth the trouble. The operator then faces the problem of disposing of the machine properly We will be glad to advise you about the legal regulations for disposal at the appropriate time.

  • Page 56: Disposal Verifi Cation Form

    SP 5088 Disposal verifi cation form HSM GmbH + Co. KG Austraße 1 - 9 D-88699 Frickingen / Germany The machine specifi ed here Designation: Baling press / Shredder Model: Machine number: Year of construction: has been disposed of according the applicable regulations.
  • Page 57 SP 5088 Using and ordering spare parts Only use original HSM spare parts! When ordering spare parts, please always provide: • the complete machine number • the year of construction of the baling press HSM GmbH+Co.KG Austrasse 1-9 D-88 699 Frickingen...

  • Page 58: 9 Electrical Circuit Diagrams

    SP 5088 Electrical circuit diagrams The wiring diagrams are supplied separately with the machine. (in the control cabinet) 2.991.999.120_en 07/2013...

  • Page 59: 10 Kp 88.1 Hydraulic Diagram

    SP 5088 KP 88.1 hydraulic diagram 2.991.999.120_en 07/2013...

  • Page 60: 11 Ec Declaration Of Conformity

    Austraße 1-9 D - 88699 Frickingen hereby declares that the described SP 5088 shredder press combination, consisting of the FA 500.3 shredder and the KP 88.1 baling press, comply with the basic safety and health requirements of the following EC directives: •...

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