HSM KP 88.1 Operating Manual
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HSM KP 88.1 Operating Manual

HSM KP 88.1 Operating Manual

Channel baling press
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OPERATING MANUAL
CHANNEL BALING PRESS
KP 88.1
(Shredder-Baler combination: SP 4988 / SP 5088)
Keep this instruction for future use!
6.414.999.320 – Edition 10/2004

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Summary of Contents for HSM KP 88.1

  • Page 1 OPERATING MANUAL CHANNEL BALING PRESS KP 88.1 (Shredder-Baler combination: SP 4988 / SP 5088) Keep this instruction for future use! 6.414.999.320 – Edition 10/2004...
  • Page 2 KP 88.1 HSM - Pressen GmbH + Co.KG Bahnhofstraße 115 88682 Salem, Germany Tel. ++49 (0) 75 53/822-0 Fax ++49 (0) 75 53/ 82 21 60 e-mail: info@hsm-online.de 6.414.999.110 – Edition 10/2004...

  • Page 3: Table Of Contents

    1.3 Notes on work safety ..................1-2 1.4 Use according to instructions ................1-4 1.5 Checking the safety devices ................1-4 Technical data 2.1 Channel baling press KP 88.1 ................2-1 2.2 Machine overview ....................2-2 2.3 Paper shredder FA 500.2 .................2-3 2.4 Paper shredder FA 490.1 ................2-3 2.5 Machine dimensions ..................2-4...
  • Page 4 KP 88.1 Contents Start-up 4.1 Operating elements baling press ..............4-1 4.1.1 Call up the SERVICE menu .................... 4-4 4.1.2 Displaying menues: Total bale counter / Daily bale counter / Operating hours ....4-5 4.1.3 Displaying / adjusting menu: Bale length ............... 4-5 4.1.4 Displaying / adjusting menu: Daily bale counter .............
  • Page 5 KP 88.1 HSM-Pressen GmbH+CoKG HSM-Pressen GmbH+CoKG Postfach 1163 Postfach 1163 D-88 678 Salem D-88 678 Salem West Germany West Germany MODELL MASCH.-NR.: PRESSKRAFT: LEISTUNG: SPANNUNG: BAUJAHR: NENNSTROM: The machine number is specified on the nameplate of the baling press, shown above. Guarantee claims and inquiries cannot be processed if you do not quote the machine number.
  • Page 6 KP 88.1 6.414.999.320 Edition 10/2004...

  • Page 7: Foreword

    You can thus prevent accidents, maintain your guarantee claims against the manufacturer and always have an operative baling press. HSM Pressen GmbH & Co. KG permanently aspire to improve their products. They reserve the right to perform any changes and modifications which are deemed necessary.
  • Page 8 KP 88.1 Foreword 6.414.999.320 Edition 10/2004...

  • Page 9: Safety

    Safety KP 88.1 Safety Notes on safety 1.1.1 "Work safety" symbol This symbol marks all work safety notes in this Operating Manual which Please pay attention to this endanger the health or life of people. symbol and exercise particular care in such cases. Please also forward all work safety notes to other users.

  • Page 10: Notes On Work Safety

    Notes on work safety Please pay particular attention to the following notes on work safety: – The baling press KP 88.1 has been inspected for safety by the "Fachausschuß Druck- und Papierverarbeitung" (technical committee on printing and paper processing). However, improper operation and misuse endanger •...
  • Page 11 Safety KP 88.1 – Do not perform any work which may impair your safety while operating the machine. – Immediately report any changes which impair your safety to the person responsible. Shut the machine down until such damage has been resolved.– Before putting the machine into operation, ensure that it is in perfect working condition.

  • Page 12: Use According To Instructions

    Safety Use according to instructions The channel baling press KP 88.1 is intended only for compacting paper and cardboard as well as any other materials specified in the contract. Any other use beyond the scope described here is regarded as not being in accordance with the instructions.

  • Page 13: Checklist For Checking The Safety Devices

    Safety KP 88.1 Checklist for checking the safety devices Use the following list for checking the safety devices. Copy this list for your regular checks. Check off the individual points when they are in order. Operate the machine only when you have checked all items.
  • Page 14 KP 88.1 Safety 4. Check the safety switch at the hopper. When the inspection flap is open, the safety switch immediately switches the machine off or the machine cannot be switched on. Test the function! 5. Check the safety switch at the inlet conveyor belt.

  • Page 15: Technical Data

    Technical data KP 88.1 Technical data Channel baling press KP 88.1 Weight approx. 880 kg Dimensions (L x W x H) 3310 x 1150 x 1405 mm Press data Pressing power 85 kN Specific pressing power 30 N/cm Compression time with return stroke...

  • Page 16: Machine Overview

    KP 88.1 Technical data Machine overview 1 Switch and terminal box 8 Sacking device 2 Hopper 9 Tape insertion needle 3 Inspection flap 10 Dirt tray 4 Strapping flap 11 Oil tank 5 Counting wheel 12 Press cylinder 6 Press channel adjustment...

  • Page 17: Paper Shredder Fa 500.2

    Technical data KP 88.1 Paper shredder FA 500.2 Cutting style Cross cut Cross cut Cross cut Shred size 6 x 40-53 mm 7,5 x 40-80 mm 10,5 x 40-80 mm Safety rating DIN 32757 Cutting capacity per throughput 400-450 sheets...

  • Page 18: Machine Dimensions

    KP 88.1 Technical data Machine dimensions Combination: Baling press KP 88.1 with paper shredder HSM FA 500.2 (FA 490.1) 3430 (3530) 1200 Power requirements and fuse protection (3 x 400 V / 50 Hz) KP 88.1 FA 490.1 FA 500.2 Rated power P 4.0 kW...

  • Page 19: Installation

    Installation KP 88.1 Installation General information We urgently recommend to have the installation work on the baling press performed by trained HSM staff. We assume no responsibility for damage arising from incorrect installation work. Do not start the installation work before having fully read and understood the Operating Manual.

  • Page 20: Transport Of The Baling Press

    Installations on the electrical system or on the control cabinet may be performed only by a qualified electrician or our customer service. Transport and installation of the paper shredder See OPERATING INSTRUCTIONS PAPER SHREDDER HSM FA 500.2 resp. HSM FA 490.1 6.414.999.320 Edition 10/2004...

  • Page 21: Assembling The "Paper Shredder - Baling Press" Combination

    Installation KP 88.1 Assembling the "paper shredder – baling press" combination The baling press KP 88.1 can be combined with the HSM paper shredders FA 490.1 and FA 500.2. Danger! The paper shredder and the baling press may be switched on and operated only after both machines have been properly connected and screwed together.
  • Page 22 KP 88.1 Installation 3. Connect paper shredder and baling press with the 6 screws supplied. 4. Insert the electric connector of the paper shredder into the socket on the baling press. 5. Now block the brake rollers of the paper shredder and the baling press.

  • Page 23: Start-Up

    Start-up KP 88.1 Start-up Operating elements baling press 1 Main switch 2 Emergency-stop 3 Automatic operation 4 Automatic operation(Light symbol) 5 Standby (Ready for operation) 6 Press ram forwards 7 Press ram stop 8 Press ram backwards 9 Bale finfished 10 Malfunction 11 Menu selection / Scroll up (+) / down (–)
  • Page 24 KP 88.1 Start-up Main switch (4-1/1) When turned 90° clockwise, the main switch is on. "Off" The main switch can be locked in the position with a padlock. Emergency-stop (4-1/2) "Emergency-stop" When pulled out, the pushbutton is released. "Emergency-stop" When the pushbutton is pressed, the circuit is interrupted.
  • Page 25 Start-up KP 88.1 Light symbol "Bale finished" (4-1/9) This blue symbol lights up when a bale has reached a certain size. The press ram stops and baling press and paper shredder are switched off. Screen display: Bale finished Strap the bale (= accords: Bag full-display) The red LED "Baler not in automatic operation mode"...

  • Page 26: Call Up The Service Menu

    KP 88.1 Start-up 4.1.1 Call up the SERVICE menu SERVICE menu / + / – keys (4-1/11) SERVICE The SERVICE menu can only be called up in manual operation mode. By simultaneous pressing of the +/– keys for approx. 3 seconds, you come to the menu SERVICE With the +/–...

  • Page 27: Displaying Menues: Total Bale Counter / Daily Bale Counter / Operating Hours

    Start-up KP 88.1 4.1.2 Displaying menues: Total bale counter / Daily bale counter / Operating hours – Simultaneously press the +/– keys for approx 3 seconds Screen display: Menu SERVICE - Setup mode – Press the + key 3x Screen display: Menu SERVICE - Actual values –...

  • Page 28: Membrane Keyboard Paper Shredder

    KP 88.1 Start-up Membrane keyboard paper shredder Safety flap not closed lights red Paper jam – electric motor overloaded lights red Mains voltage on lights green (= accords: Bag full display) Baling press not in automatic mode lights red Start key shredder is switched on –...

  • Page 29: First-Time Operation

    -> consult an electrician! (see section"Malfunctions") Warning! Failures on the electrical system and the power supply cables must be eliminated only by qualified electricians or the HSM customer service. – Close the control cabinet before continuing the start-up. Edition 10/2004...

  • Page 30: Adjusting The User Language

    KP 88.1 Start-up 4.3.1 Adjusting the user language The screen display can be adjusted for different user languages. The following ones are available: D - GB - F - E - I - P - NL - N - S - FIN - DK - GR - TR - PL - CZ - RUS –...

  • Page 31: Running In The Baling Press

    Start-up KP 88.1 Running in the baling press – Place the wooden frame (460 mm x 460 mm square timber: 120 mm x 120 mm) into the press channel "Press ram forwards" – Press the key (arrow in compression direction) •...
  • Page 32 KP 88.1 Start-up – Press the green arrow key (=start key) – Place the material to be shredded on the loading table and then place batches on the infeed conveyor If material that is not supposed to be shredded is mistakenly placed onto the conveyor belt do not try to pull it out, but "Stop"...

  • Page 33: Setting The Press Channel Adjustment Cylinder

    Start-up KP 88.1 Note The first bales compressed during the running-in of the baling press are not yet perfectly compressed and shaped. Even compressing the ejected compression material again does not result in an optimum bale. – Switch on the main switch on the baling press –...

  • Page 34: Drawing In The Strapping Tape

    KP 88.1 Start-up Drawing in the strapping tape – Open the strapping flap (1) and the inspection door (2) on the hopper – Pull the strapping tape (4) from the roll – Open the tape brake (3) and pull the strapping tape through the bore hole (5) –...

  • Page 35: Automatic Compression With Light Barrier

    Start-up KP 88.1 Automatic compression with light barrier "Automatic operation" – Press the "Automatic operation" • yellow light symbol comes up Screen display: Automatic operation Nominal xxx Actual xxx – Now you can start feeding the paper shredder continuously In this setting, the press ram automatically moves forwards and backwards until the beam of the light barrier is interrupted by compression material.
  • Page 36 KP 88.1 Start-up – Push down the tape insertion needle (10) through the first strapping channel of the press ram – When the tape insertion needle is rotated by 90°, the catching claw grips the loose tape – Pull the hooked-in strapping tape up and put the tape insertion needle to the side –...

  • Page 37: "Sacking" Procedure

    Start-up KP 88.1 "Sacking" procedure – Lift the tension lever (11) – Pull the plastic sack (12) over the outlet opening and push it further on over the metal sheet (13) – Lower the tension lever (11) • the ready bale is automatically pushed into the plastic sack.

  • Page 38: Malfunctions

    1291 Light barrier overcharging/material bridge (option) Remove material bridge / check B 910 / clean light barr. 1300 Hardware defective Electrician! Contact service of HSM 1310 Short circuit output Master Electrician! Contact service of HSM 1320 Short circuit output Slave...

  • Page 39: Shut-Down

    Start-up KP 88.1 4.10 Shut-down – Move the press ram into the starting position (Press ram in rearmost position) – Switch off main switch. – Secure the main switch against unauthorized switching on. 4.11 Operation outdoors Some special points must be observed here: Caution! Put into operation only under supervision.
  • Page 40 KP 88.1 Start-up 4-18 6.414.999.320 Edition 10/2004...

  • Page 41: Inspection And Maintenance Work

    Spurting oil can cause injuries and fires! Repair and maintenance work on the electrical installations or the control cabinet may only be carried out by a qualified electrician or by the HSM after-sales service! Hydraulic oil level / venting lid The hydraulic oil level must be checked at least once every three months.

  • Page 42: Changing The Hydraulic Oil

    KP 88.1 Inspection and maintenance work • Check the oil level at the dipstick of the venting lid • The oil level must be between the two notches on the oil dipstick • If the oil level in the tank is too low, replenish oil via the opening for the venting lid every year •...

  • Page 43: Cleaning The Hydraulic Oil Tank

    Inspection and maintenance work KP 88.1 Note When using detergents and solvents, observe applicable accident prevention regulations of the vocational cooperative society! Observe environmental legislation when disposing of used oil! Never mix mixtures of hydraulic oil and detergents with used oil! Always...

  • Page 44: Cleaning

    KP 88.1 Inspection and maintenance work Cleaning – Move the press ram into its rearmost position – Switch off the main switch – Screw off the srews on both sides of the cover – Take out the spindle with the tape rolls and put it on the ground –...

  • Page 45: Screw Connections

    Inspection and maintenance work KP 88.1 Screw connections Check firnmess of labelled screw connections with a torque wrench once a month and retighten if necessary. The remaining screw connections must be checked for firmness at least once a year. Property class: 8.8 / 10.9...
  • Page 46 KP 88.1 Inspection and maintenance work 6.414.999.320 Edition 10/2004...

  • Page 47: Circuit Diagrams And Hydraulic Diagram

    Circuit diagrams and hydraulic diagram KP 88.1 Circuit diagrams and hydraulic diagram Note Missing documents please order at HSM Pressen GmbH + CoKG Bahnhofstraße 115 D-88682 Salem Telefon: +49-7553-822-0 Telefax: +49-7553-822160 The machine number is specified on the nameplate of the baling press. Inquiries can badly be processed if you do not quote the machine number.
  • Page 48 KP 88.1 Circuit diagrams and hydraulic diagram 6.414.999.320 Edition 10/2004...
  • Page 49 Circuit diagrams and hydraulic diagram KP 88.1 Edition 10/2004 6.414.999.320...
  • Page 50 KP 88.1 Circuit diagrams and hydraulic diagram 6.414.999.320 Edition 10/2004...
  • Page 51 Circuit diagrams and hydraulic diagram KP 88.1 Edition 10/2004 6.414.999.320...
  • Page 52 KP 88.1 Circuit diagrams and hydraulic diagram 6.414.999.320 Edition 10/2004...
  • Page 53 Circuit diagrams and hydraulic diagram KP 88.1 Edition 10/2004 6.414.999.320...
  • Page 54 KP 88.1 Circuit diagrams and hydraulic diagram 6.414.999.320 Edition 10/2004...
  • Page 55 Circuit diagrams and hydraulic diagram KP 88.1 Edition 10/2004 6.414.999.320...
  • Page 56 KP 88.1 Circuit diagrams and hydraulic diagram 6-10 6.414.999.320 Edition 10/2004...
  • Page 57 Circuit diagrams and hydraulic diagram KP 88.1 Edition 10/2004 6.414.999.320 6-11...
  • Page 58 KP 88.1 Circuit diagrams and hydraulic diagram 6-12 6.414.999.320 Edition 10/2004...
  • Page 59 Circuit diagrams and hydraulic diagram KP 88.1 Edition 10/2004 6.414.999.320 6-13...
  • Page 60 KP 88.1 Circuit diagrams and hydraulic diagram 6-14 6.414.999.320 Edition 10/2004...

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