SICK GM901 Operating Instructions Manual
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SICK GM901 Operating Instructions Manual

Carbon monoxide measuring device
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
GM901
Carbon Monoxide Measuring Device
Installation · Operation · Maintenance

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  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S GM901 Carbon Monoxide Measuring Device Installation · Operation · Maintenance...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Installing the weatherproof cover for the GM901.......22 Installing the evaluation unit ................24 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 4 Calibration..............52 7.2.2 Device data................... 53 7.2.3 Service ..................55 O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...
  • Page 5 12.2 Maintenance interval of individual components of GM901 CO systems ...76 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 6: About This Document

    Contains additional information about the system or system components for the user and provides useful tips. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 7: For Your Safety

    All measures necessary for conservation of value are observed, e.g., during transport ● and storage and/or maintenance and inspection. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 8: Troubleshooting Precautions

    The person setting the system up is responsible for the safety of the system in which the device is integrated. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 9: Protection Against Hazards Through Gases

    8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 10: Electrical Safety

    EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 11: Overview Gm901

    1 analog input 1 analog output Power supply: 115/230 V AC 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 12: Standard Scope Of Delivery

    The operating panel with the display, status indicators and key field is accessible when the enclosure door is opened. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 13: Profibus Interface (If Installed)

    Measured variable mg/m 3 scaled 3 a.c. mg/m 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 14: Assembly

    Check the load capability/state of the wall/rack on which the device is to be fitted. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 15: Fitting The Flange With Pipe

    DIN174 (2”) Steel tube 50 x 5 DIN 2391 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 16: Installing The Standard Flange

    Fig. 7:Aligning the flange using an optical adjustment device Adjustment tube Light source O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 17: Measuring Path Definition

    For brick ducts, attach a suitable anchor plate to the stack wall and then weld the flanges with tube on. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 18: Assembly Variant For Thin-Walled Ducts

    The rear side of the threaded bolts serves to fasten the optional weatherproof cover O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 19: Installing The Purge Air Unit

    Insert the side lock bolts in the counterparts, rotate and latch into place 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 20: Installing The Gm901 Co Measuring Device

    Pull the rubber band over this connection gap. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 21: Aligning The Optical Axis

    Quick-release clamp Nuts to adjust the optical axis 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 22: Installing The Sender And Receiver

    The optionally available weatherproof cover comprises a base plate (with locking bracket) and a cover. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...
  • Page 23 Insert the side holding catches into the counterpieces, twist and lock in 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 24: Installing The Evaluation Unit

    4 mounting holes  7.2 mm Installation surface Fastening brackets O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 25: Electrical Installation

    PE conductor for the connection on the outside of the evaluation unit (to comply with the ● EMC regulations) 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 26: Electrical Wiring For The Standard Version

    ▸ Connect the system components as shown in Fig. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 27: Electrical Wiring With Connection Unit

    ▸ Connect the system components as shown in Fig. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 28: Electrical Connection Of The Purge Air Motor

    V1 W1 V1 W1 Motor circuit breaker Fan motor connection O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...
  • Page 29 Switch the voltage connections on the motor when necessary. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 30: Electrical Wiring: Evaluation Unit - Standard

    DO2 Limit The evaluation unit is delivered from the factory as 230 V AC version. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 31: Electrical Wiring: Evaluation Unit - Profibus

    The evaluation unit is delivered from the factory as 230 V AC version. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 32: Electrical Connections Of The Evaluation Unit

    Standard cable (2 m) +24 V CAN-H CAN-L CAN-GND O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 33: Commissioning

    6.2.2 Arrow keys Arrow keys To edit units, digits 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 34: Function Keys And Submenus

    Reset Parameter / Reset parameters to the basic settings ● Measuring operation (Measurement) meas Measuring ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 35: Zero Adjust

    CO cell Assembly bracket Assembly bracket Even surface 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 36: Creating The Zero Path

    Test cells are available depending on the application-specific measuring range, measuring path and test point (e.g., 70%). O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 37: Determining The Test Values

    “SPAN Test”, page 57) and follow the instructions displayed. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 38: Basic Parameters Set

    Factory data assigned to the GM901 receiver. (Individual for each device) O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 39: Configuring

    Press “Arrow left” (back) ings”, page 69) and malfunctions (see “Malfunctions”, page 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 40 Parameters Diagnosis Malfunction Warning Sensor values back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 41: Configuring

    Display returns to selection screen edit: Enter edit: Enter back back 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 42: Scaling

    Display returns to selection screen back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 43: Response Time

    Display returns to selection screen back back edit: Enter edit: Enter 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 44: Measuring Range

    Display returns to selection screen back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 45: Limit Value

    Display returns to selection screen back back edit: Enter edit: Enter 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 46: Measuring Path Flange - Flange And Active Measuring Path

    Active : 2000 mm back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 47: Temperature

    Scale High 250 °C 250 °C back back Select 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 48 Press “Enter” Scale High 250 °C back back select O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...
  • Page 49 Input High 20.0 mA 20.0 mA back back select 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 50: Moisture

    Min.: 800 Max.: 1200 back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 51: Analog Output

    Enter edit: Enter edit: Enter edit: Enter 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 52: Calibration

    Zero : Zero : back back edit: Enter edit: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 53: Device Data

    Software Revision Software Revision Press “Enter” Configuration back back 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 54 Press “Arrow left” (back) Software Revision Software Revision Configuration back back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 55: Service

    ? procedure ? back Start: Enter Start: Enter 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 56 : +0,0... : +0,0... back Save: Enter Save: Enter O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 57: Span Test

    Use “Back” to terminate span adjust- ment. Maintenance 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 58: Reset System

    Test Analog Out Test Analog Out Test Relay Test Relay back O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...
  • Page 59 Test Analog Out Test Analog Out Test Relay Test Relay back 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 60: Test Analog Output

    NOTE: Analog-In can be tested using the displayed sample gas temperature. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 61: Test Relay

    Relay 2: Off Relay 2: Off back edit: Enter edit: Enter 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 62: Resetting Parameters

    Press “Meas” for immediate return to Nm 3 measuring mode 2000 O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 63: Connecting The Profibus During Commissioning (If Installed)

    The device master file (GSD) can now be configured via the PROFIBUS Master for operation of the GM901. 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 64: Shutting Down

    Secure switches that should not be switched on again for safety reasons with signs and safeguards to prevent unintentional switching O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 65: Technical Data

    Table 2: Technical data of the optional voltage supply unit 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 66: Specifications On Electric Isolation

    EN 61326, Electrical equipment for measurement, control and laboratory use - EMC ● requirements O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 67: Dimensions - Sender/Receiver Gm901-05

    Sender: L = 298 Receiver: L = 462 A – A 78,5 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 68: Dimensioned Drawing - Evaluation Unit

    Ø8 Operation GM 901 Service Control Unit Warning Malfunction O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 69: Warnings And Malfunctions

    Wait approx. 30 minutes. values displayed can be outside the tolerance 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 70: Malfunctions

    Motor in the receiver unit defective Exchange receiver unit ● O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 71: Further Tips On Troubleshooting

     Adjustment screw: 4 x à Sender housing á 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 72: Troubleshooting On Receiver

     Adjustment screw: 4 x à Receiver housing á O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...

  • Page 73: Troubleshooting On The Evaluation Unit

    Only the cable from the evaluation unit to the receiver Connect the receiver 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 74: Remote Diagnosis

    Complete the Tables with the sensor values momentarily displayed and send as FAX to SICK AG, Customer Service. FAX No. ++49 7641 - 469 - 1149. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK...

  • Page 75: Spare Parts And Accessories

    2 019 639 Adapter flange GM910 -> GM901 2 019 369 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...

  • Page 76: General Maintenance

    Calibration of measuring system with test gas or filter check in Yearly cooperation with SICK. O P E R A T I N G I N S T R U C T I O N S | GM901 8008250/ZMY1/V2-1/2017-07 | SICK Subject to change without notice...
  • Page 77 GENERAL MAINTENANCE 8008250/ZMY1/V2-1/2017-07 | SICK O P E R A T I N G I N S T R U C T I O N S | GM901 Subject to change without notice...
  • Page 78 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no United Kingdom Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Germany Singapore Hong Kong Slovakia E-Mail mail@sick-sk.sk Hungary Slovenia India South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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