Table of Contents
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Table of Contents
Related Manuals for Leuze electronic LSIS 4xxi Series
Summary of Contents for Leuze electronic LSIS 4xxi Series
- Page 1 LSIS 4xxi Smart Camera O r i g in a l op e r a ti n g i n s tr uc t i o ns...
- Page 2 LSIS 4xxi Device information - main menu The main menus LSIS 400i Information about Leuze electronic • Device type GmbH + Co. KG • Software version SW: V 2.2.1 HW: V 01.09 • Hardware version SN: 0508A123456 001 • Serial number...
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Page 3: Table Of Contents
Exemption of liability ......................9 Device description ................... 10 About smart cameras of the LSIS 4xxi series ............... 10 Characteristics of the smart cameras of the LSIS 4xxi series........14 Device construction......................16 Stand-alone connection ....................17 Installation and mounting ................18 Storage, transportation .................... - Page 4 Order codes of the cables for voltage supply ................54 Accessory ready-made cables for bus connection ............55 9.5.1 Contact assignment BUS OUT connection cable ................ 55 9.5.2 Order codes BUS OUT connection cables .................. 55 Leuze electronic LSIS 4xxi...
- Page 5 Repairs, servicing ......................59 10.3 Disassembling, packing, disposing ................59 Specifications ....................60 11.1 Specifications of standard devices with integrated lens ..........60 11.2 Specifications of devices for C-mount interchangeable lenses........61 11.3 Dimensioned drawings....................62 Leuze electronic LSIS 4xxi...
- Page 6 PWR cables for the LSIS 4xx ..................... 54 Table 9.7: Pin assignments KS S-M12-8A-P1-… ................55 Table 9.8: BUS OUT cables for the LSIS 4xx ..................55 Table 9.9: Ethernet connection cables featuring M12 plug/open cable end ........56 Leuze electronic LSIS 4xxi...
- Page 7 Specifications of smart camera LSIS 4x2 M49-X9............. 61 Figure 11.1: Dimensioned drawing of the LSIS 4xx smart camera - standard devices......62 Figure 11.2: Dimensioned drawing of the LSIS 4xx smart camera - devices for C-mount lenses ..63 Leuze electronic LSIS 4xxi...
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Page 8: General Information
You can request a copy of the Declaration of Conformity for the device from the manufacturer. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001. -
Page 9: Safety
Only operate the device in accordance with its intended use. Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Read the supplement and these operating instructions for the device before commis- sioning the device. -
Page 10: Foreseeable Misuse
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. 1.) Use as a safety-related component within a safety function is not permissible. -
Page 11: Competent Persons
In other countries, there are respective regulations that must be observed. Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. -
Page 12: Device Description
Code qualification acc. to ISO/IEC 15416, 15415, 16022 Display of the read result in the device display Measuring tool Measurement (point, lines, distance, circle) Determination of edge number and position (X, Y) Measurement of X/Y coordinates Vernier caliper function Leuze electronic LSIS 4xxi... -
Page 13: Figure 3.1: Application Example: Presence Monitoring
Application example: presence monitoring Figure 3.1 shows the presence monitoring of printed lottery numbers with an LSIS 412i during the printing of lottery tickets. Figure 3.2: Application example: completeness monitoring Figure 3.2 shows full-crate monitoring with an LSIS 412i. Leuze electronic LSIS 4xxi... -
Page 14: Figure 3.3: Application Example: Orientation Detection
Application examples: code reading Figure 3.4: Application example: code verification Figure 3.4 shows the reading of a 1D code (Pharmacode) on pharmaceutical packages and an optional verification of uniformity using a stored reference code with an LSIS 422i. Leuze electronic LSIS 4xxi... -
Page 15: Figure 3.5: Application Example: Dot-Peened Data Matrix Code
Figure 3.5 shows the reading of dot-peened 2D codes on engine blocks with an LSIS 422i. Figure 3.6: Application example: label positioning and label identification Figure 3.6 shows the presence inspection for the correct label and the reading of the ’ 1D code with an LSIS 462i. Leuze electronic LSIS 4xxi... -
Page 16: Characteristics Of The Smart Cameras Of The Lsis 4Xxi Series
• Eight freely programmable switching inputs/outputs for the activation or signaling of states. • Heavy-duty housing of protection class IP 65, IP 67. Notice! Information on technical data and characteristics can be found in chapter 11. Leuze electronic LSIS 4xxi... -
Page 17: Figure 3.8: Detecting Objects With Webconfig
Ethernet service interface. Figure 3.8: Detecting objects with webConfig With webConfig, individual check programs can be set up for detecting objects. The object being searched for is displayed in green in Figure 3.8. Leuze electronic LSIS 4xxi... -
Page 18: Device Construction
Dovetail mounting and 2 mounting threads on the side 4 mounting threads on both the front and rear as well as dovetail mounting on the rear M12 connection technology Figure 3.10: Device construction variants for C-mount interchangeable lens Leuze electronic LSIS 4xxi... -
Page 19: Stand-Alone Connection
The protocol for the RS232 interface can be configured for the specific application in webConfig. No configurable framing protocol is available for the Ethernet process interface. A pure ASCII protocol is used via Ethernet. Leuze electronic LSIS 4xxi... -
Page 20: Installation And Mounting
Save the original packaging for later storage or shipping. If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office. Observe the applicable local regulations when disposing of the packaging materials. -
Page 21: Mounting The Lsis 4Xxi
• By means of a BT 56/BT 59 mounting device on the two fastening grooves on the narrow side or rear of the device. 4.2.1 Fastening with M4 x 6 screws Thread depth 4.5mm Thread depth 7mm Thread depth 4.5mm Figure 4.2: Fastening options using M4 threaded holes Leuze electronic LSIS 4xxi... -
Page 22: Mounting Devices
LSIS 4xxi Clamp profile for mounting to round or oval pipes Ø 16 … 20mm All dimensions in mm A Rod holder, turnable 360° B Rods Ø 16 … 20mm Figure 4.3: BT 56 mounting device Leuze electronic LSIS 4xxi... -
Page 23: Figure 4.4: Mounting Examples Of Lsis 4Xx I With Bt 56
All dimensions in mm A Holder, turnable 360° B ITEM joint, angle adjustable ±90° C M 8x16 screw cylinder, M 8 wave washer, M 8 sliding block, connectors for ITEM profile (2x) Figure 4.5: BT 59 mounting device Leuze electronic LSIS 4xxi... -
Page 24: Device Arrangement
A segmented object is detected in the image only if at least 16 pixels in size. The following minimum module or cell sizes apply for code readings: • Printed, high-contrast codes: 3 pixels • Directly marked, low-contrast codes: 5 pixels Leuze electronic LSIS 4xxi... -
Page 25: Figure 4.6: Camera Distance / Image Field - Standard Devices
250 x 160 0.33 200 x 128 0.27 150 x 96 0.20 100 x 64 0.13 50 x 32 0.07 900 1000 1100 Camera distance [mm] Figure 4.6: Camera distance / image field - standard devices Leuze electronic LSIS 4xxi... -
Page 26: Figure 4.7: Camera Distance / Image Field - Device Models For C-Mount Interchangeable Lenses
25 mm 0.53 400 x 255 35 mm 50 mm 0.27 200 x 128 75 mm 1000 1500 2000 2500 Camera distance [mm] Figure 4.7: Camera distance / image field - device models for C-mount interchangeable lenses Leuze electronic LSIS 4xxi... -
Page 27: Lens Replacement Lsis 4Xxi - C-Mount Devices
Unscrew the installed C-mount lens from the lens mount in a clean environment by turning it counter-clockwise and screw the new lens on by turning it clockwise on the lens mount of the LSIS 4xxi M49-X9. Leuze electronic LSIS 4xxi... -
Page 28: Exchange / Mounting Of Optical Filters
LSIS 4xxi with integrated illumination. Screwable polarization filter (part no. 50113242) Figure 4.9: Optional polarization filter for standard devices The filter is mounted by screwing into the 4 front threaded blind holes. Leuze electronic LSIS 4xxi... -
Page 29: Filter Exchange For C-Mount Device
Re-mount the filter retaining ring and then the lens and lens covers as described in chapter 4.4. Notice! Optionally, you can attach a conventional filter on the front filter thread of the C-mount compact lens. Leuze electronic LSIS 4xxi... -
Page 30: Cleaning
For a thorough cleaning, solvent-free, antistatic plastic cleaners approved for use with plas- tics are recommended. Never use abrasive cleaners or organic solvents such as alcohol or acetone, as these could scratch the surfaces or cause cracks to form. Leuze electronic LSIS 4xxi... -
Page 31: Electrical Connection
For the general locations of the individual device connections, please refer to the device detail shown below. Notice! Ready-made cables are provided for all connections. For additional information, refer to chapter 9. Figure 5.1: Location of the electrical connections Leuze electronic LSIS 4xxi... -
Page 32: Safety Notices For The Electrical Connection
III for supply by PELV (protective extra-low voltage) / SELV (safety extra-low voltage). Notice! Protection class IP 65 / IP 67 is achieved only if the connectors and caps are screwed into place! Leuze electronic LSIS 4xxi... -
Page 33: Electrical Connection Of The Lsis 4X2I
M12 socket M12 plug (D-coded) (A-coded) SERVICE TD+ 1 BUS IN BUS OUT M12 socket (A-coded) Figure 5.2: Connections of the LSIS 4x2i Described in detail in the following are the individual connections and pin assignments. Leuze electronic LSIS 4xxi... -
Page 34: Pwr - Voltage Supply And Switching Inputs/Outputs 1 To 4
Switching inputs/outputs IO1 to IO4 are located on the PWR M12 connector. Switching inputs/outputs IO5 to IO8 are located on the BUS OUT M12-socket. Leuze electronic LSIS 4xxi... -
Page 35: Figure 5.3: Connection Diagram Of Io1 Through Io8 Configured As Switching Inputs
Connection diagram of IO1 through IO8 configured as switching outputs Attention! Each configured switching output is short-circuit proof! Do not load the respective switching output of the LSIS 4xxi with more than 60mA at +18 … +30VDC in normal operation! Leuze electronic LSIS 4xxi... -
Page 36: Bus Out - Rs 232 And Switching Inputs/Outputs 5 To 8
Ensure adequate shielding. The entire connection cable must be shielded and earthed. RS 232 cable assignments BUS OUT Shield Host up to 10m Figure 5.5: RS 232 pin assignments Switching input / output The freely configurable switching inputs/outputs are described in chapter 5.2.1. Leuze electronic LSIS 4xxi... -
Page 37: Service - Ethernet Host/Configuration Interface
TD+ (1) TD- (2) RD+ (3) RD- (6) Twisted pair The depicted core colors apply only for Leuze cables and are not compliant with EIA/TIA 568A and EIA/TIA 568B. Figure 5.6: Cable assignments - SERVICE on RJ-45 Leuze electronic LSIS 4xxi... -
Page 38: Commissioning And Configuration
Apply the supply voltage +18 … +30VDC (typ. +24VDC). The camera starts up and the following message appears on the display: Startup... Leuze electronic GmbH + Co. KG After a few seconds, brief device information appears. LSIS 412i M43 W1 Leuze electronic GmbH + Co. -
Page 39: Configuring The Lsis 4Xxi From A Laptop Without A Network
Set the subnet mask of the PC to the same value as on the LSIS 4xxi. Close the settings dialog by confirming all windows with OK. Connect the "Service" interface of the LSIS 4xxi directly to the LAN port of your PC. Leuze electronic LSIS 4xxi... -
Page 40: Integrating The Lsis 4Xx
The sensor restarts after the Ethernet configuration is changed. If you now connect the sensor to a network, it operates with the manually assigned IP address. You can now configure the LSIS 4xxi via any PC on the same network. Leuze electronic LSIS 4xxi... -
Page 41: Configuring Via Webconfig
If the IP address is entered correctly in the browser, the following start page appears on your Figure 6.2: webConfig start page Notice! The webConfig tool is completely contained in the firmware of the LSIS 4xxi. Depending on firmware version, the start page may vary from that shown above. Leuze electronic LSIS 4xxi... - Page 42 Because the webConfig user interface is always being developed further, it is described in a separate software description. All released versions of this software description can be found in the download area of the Leuze electronic homepage: www.leuze.com/... Activities in webConfig Use webConfig to set up the LSIS 4xxi.
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Page 43: Display And Control Panel
• ETH100 means that a 100Mbit Ethernet connection exists. • ETH10 means that a 10Mbit Ethernet connection exists. • If ETH is not displayed, there is no Ethernet connection. In the center of the display, optional check program-specific displays can be displayed. Leuze electronic LSIS 4xxi... -
Page 44: Control Buttons
Selecting options If options can be selected, the display looks like this: o OFF Standard ----- Unit Select the desired option with the buttons. Activate the option by pressing Leuze electronic LSIS 4xxi... -
Page 45: Led Status Displays
- no communication possible flashes green Bus initialization - can be very short, 1 pulse green continuous light BUS ok - device ready for sending/receiving flashes red Communication error - UART error (frame error, parity error, …) Leuze electronic LSIS 4xxi... -
Page 46: Menu Description
Afterwards, the main menu appears in the display. 7.3.1 The main menus Device information - main menu LSIS 400i Information about Leuze electronic • Device type GmbH + Co. KG • Software version SW: V 2.2.1 HW: V 01.09 • Hardware version SN: 0508A123456 001 •... -
Page 47: Status Displays
In the Statistics menu, you can see the total number of parts that have been checked since the last time the counter was reset, how many test Tested: results were OK and how many were not OK. NOK: Leuze electronic LSIS 4xxi... -
Page 48: Parameter Menu
As the new check program is being activated, the green "PWR" LED flashes. Level 3 Level 4 Selection/configuration option Standard Description Program name 1 Here, you will find check programs previously set in webConfig. Program name 2 Program name 3 … Table 7.2: Program selection submenu Leuze electronic LSIS 4xxi... -
Page 49: Language Selection Menu
5 display languages are available: • Deutsch (German) • English • Español (Spanish) • Français (French) • Italiano (Italian) 7.3.6 Service menu Status messages This menu item is used exclusively for service purposes by Leuze electronic. Leuze electronic LSIS 4xxi... -
Page 50: Operation
Press the enter button to switch on parameter enabling. Parameter enable The PWR LED lights up orange. You can now set O ON individual parameters via the display. Standard ----- Unit Press the ESC button twice to return to the main menu. Leuze electronic LSIS 4xxi... - Page 51 Exit the Ethernet 1 menu with the ESCAPE button. Configuration changed: System must be The message shown at the side appears. Confirm with OK restarted to initiate a restart and to activate the changed configuration. cancel Leuze electronic LSIS 4xxi...
- Page 52 As the new check program is being activated, the green "PWR" LED flashes. Press the ESC button twice to return to the main menu. Leuze electronic LSIS 4xxi...
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Page 53: Diagnostics And Troubleshooting
Customer data (please complete) Device type: Software version : Company: Customer order number: Contact person/ Department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic LSIS 4xxi... -
Page 54: Type Overview And Accessories
LSIS 462i M45-I1-01 16mm Plastic Infrared 50116989 LSIS 462i M45-M1 16mm Glass RGBW 50116992 LSIS 462i M45-M1-01 16mm Plastic RGBW 50116991 Table 9.1: Type overview LSIS 4xxi - standard devices Leuze electronic LSIS 4xxi... -
Page 55: Type Overview Lsis 4Xxi - C-Mount Devices And Lenses
Daylight blocking filter for C-mount devices 50117985 REF 7A-100x100 Adhesive reflective tape, 100mm x 100mm 50111527 REF 7A-200x300 Adhesive reflective tape, 200mm x 300mm 50116687 REF 7A-1000x600 Adhesive reflective tape, 1000mm x 600mm 50115444 Table 9.4: Accessories for the LSIS 4xxi Leuze electronic LSIS 4xxi... -
Page 56: Accessory Ready-Made Cables For Voltage Supply
Cable length 5m 50135128 KD S-M12-8A-P1-100 Cable length 10m 50135129 KD S-M12-8A-P1-150 Cable length 15m 50135130 KD S-M12-8A-P1-250 Cable length 25m 50135131 KD S-M12-8A-P1-500 Cable length 50m 50135132 Table 9.6: PWR cables for the LSIS 4xxi Leuze electronic LSIS 4xxi... -
Page 57: Accessory Ready-Made Cables For Bus Connection
50135141 KS S-M12-8A-P1-300 Cable length 30m 50135142 Table 9.8: BUS OUT cables for the LSIS 4xxi Notice! Operation of the RS 232 host interface is only permissible with shielded cables with maximum cable length of 10m. Leuze electronic LSIS 4xxi... -
Page 58: Accessories For The Host/Service Interface
Cable length 2m 50135073 KS ET-M12-4A-P7-050 Cable length 5m 50135074 KS ET-M12-4A-P7-100 Cable length 10m 50135075 KS ET-M12-4A-P7-150 Cable length 15m 50135076 KS ET-M12-4A-P7-300 Cable length 30m 50135077 Table 9.9: Ethernet connection cables featuring M12 plug/open cable end Leuze electronic LSIS 4xxi... -
Page 59: Ready-Made Cables With M12 Plug/Rj-45 Plug
KSS ET-M12-4A-RJ45-A-P7-020 Cable length 2m 50109880 KSS ET-M12-4A-RJ45-A-P7-050 Cable length 5m 50109881 KSS ET-M12-4A-RJ45-A-P7-100 Cable length 10m 50109882 KSS ET-M12-4A-RJ45-A-P7-150 Cable length 30m 50109886 KSS ET-M12-4A-RJ45-A-P7-300 Cable length 30m 50109886 Table 9.10: Ethernet connection cables M12 connector/RJ-45 Leuze electronic LSIS 4xxi... -
Page 60: Ready-Made Cables With M12 Plug/M12 Plug
Type designation Description Part no. D-ET1 RJ45 connector for user-configuration 50108991 KDS ET M12 / RJ 45 W - 4P Converter from M12 D-coded to RJ 45 socket 50109832 Table 9.12: Connectors for the LSIS 4xxi Leuze electronic LSIS 4xxi... -
Page 61: Maintenance
Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 10.3... -
Page 62: Specifications
Continuous shock IEC 60068-2-29, test Eb Electromagnetic compatibility EN 61000-6-2, EN 61000-6-4 Table 11.1: Specifications of the LSIS 4x2i M4x-…1(-01) smart camera Protective Extra Low Voltage (PELV) - protective extra-low voltage with reliable disconnection / SELV Leuze electronic LSIS 4xxi... -
Page 63: Specifications Of Devices For C-Mount Interchangeable Lenses
IEC 60068-2-27, test Ea Continuous shock IEC 60068-2-29, test Eb Electromagnetic compatibility EN 61000-6-2, EN 61000-6-4 Table 11.2: Specifications of smart camera LSIS 4x2i M49-X9 Protective Extra Low Voltage (PELV) - protective extra-low voltage with reliable disconnection / SELV Leuze electronic LSIS 4xxi... -
Page 64: Dimensioned Drawings
Specifications 11.3 Dimensioned drawings A – Optical axis Figure 11.1: Dimensioned drawing of the LSIS 4xxi smart camera - standard devices Leuze electronic LSIS 4xxi... -
Page 65: Figure 11.2: Dimensioned Drawing Of The Lsis 4Xxi Smart Camera - Devices For C-Mount Lenses
Specifications A – Optical axis B – C-mount level C – Front edge of camera Figure 11.2: Dimensioned drawing of the LSIS 4xxi smart camera - devices for C-mount lenses Leuze electronic LSIS 4xxi...