Related Manuals for ZIEHL-ABEGG ECblue MK090 I Series
Summary of Contents for ZIEHL-ABEGG ECblue MK090 I Series
- Page 1 english ECblue Application Cleanroom EC-fans and motors with highest efciency Assembly instructions Motor size B (IP20) Keep for reference! L-BAL-F056-GB 1939 Index 003 Part.-No. 00700562-GB...
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Page 2: Table Of Contents
Assembly instructions ECblue Content General notes ............. Validity . - Page 3 Assembly instructions ECblue 5.10.2 MODBUS networking and automatic addressing ......5.11 Open-Collector output “A1” (status / tacho) ....... . . 5.12 Open-Collector output “A2”...
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Page 4: General Notes
We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, improper use or as a consequence of unauthorized repairs or modifications. -
Page 5: Safety Instructions
Assembly instructions ECblue Safety instructions 2 Safety instructions Intended use Attention! • The fans are only intended for the conveyance of air or mixtures similar to air. • Any other use above and beyond this is considered not for the intended purpose unless agreed otherwise by contract. -
Page 6: Explanations Of Symbols
Assembly instructions ECblue Safety instructions Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding... -
Page 7: Modifications / Interventions In The Device
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. -
Page 8: Product Overview
- on the rating plate. Note on the ErP directive ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commis- sion of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. -
Page 9: Transport, Storage
Assembly instructions ECblue Product overview Transport, storage Attention! • Observe the weight specifications (see rating plate) and the permissible carrying loads of the means of transport. • Wear safety clothing / shoes and cut-resistant safety gloves when handling. • Do not transport the fan by the connecting cable! •... -
Page 10: Mounting
Assembly instructions ECblue Mounting 4 Mounting General notes Attention! • Mounting is only to be undertaken by trained service personnel. The system manufacturer or the machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid standard and guidelines (EN ISO12100 / 13857). •... -
Page 11: Mounting Of Centrifugal Fans
Assembly instructions ECblue Mounting Mounting of centrifugal fans 4.5.1 Mounting of centrifugal fans design RE, RH, RZ For attachment to fixed motor flange use screws with property class 8.8 to EN ISO 4014 and provide with suitable screw locking. Permissible tightening torques M Thread size Property class 8.8, friction coefcient µges = 0.12 9.5 Nm... -
Page 12: Erecting The Equipment: Design Er
Assembly instructions ECblue Mounting 4.5.3 Erecting the equipment: Design ER.. / GR.. / WR.. • To avoid the transference of disruptive vibrations, we recommend de-coupling the entire plug fan to avoid sounds transmitted through solids. (Spring and/or attenuation units are not a constituent part of the standard scope of delivery). -
Page 13: Optimal Installation Distances According To For Rh../ Er../ Gr.. Fans
• The max. permissible mass of the impeller ort he component to be driven must be inquired from and confirmed in writing by ZIEHL-ABEGG. Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans: •... -
Page 14: Electrical Installation
Assembly instructions ECblue Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations. -
Page 15: Connection
Assembly instructions ECblue Electrical installation Connection Representation with standard connecting cables 07.11.2013 v_anschl_ecblue_baugr_b_ip20.vsd 1 Connection control (Molex-micro-fit 3.0 8-pole, 43045-43045) 2 Connection line (AMP 3-pole MATE-N-LOK, 350789-3) 3 Do not loosen the safety screws from the housing! Control: hose cable 8 x 0.14 mm (26 AWG) comparable LiYY-OB, length approx. -
Page 16: Accessories: Connection Box
Assembly instructions ECblue Electrical installation Accessories: connection box A connection box is available as an accessory for the standard connecting cables, which enables the simple, quick and safe wiring of multiple fans. Connection box RJ45, Part-No. 380085 Attention: only this version is compatible with the RJ45 connection of the control cable! Front view Back Service... -
Page 17: Line Protection Fuse
Assembly instructions ECblue Electrical installation 5.5.3 Line protection fuse The connection must be fused depending on the used cable, the type of routing, the operating conditions and according to the standards applicable on site. The specification for the maximum admissible line fuse of the device must be observed (see technical data). Possible components for the line protection (recommendation): •... -
Page 18: Connection Terminal Type A-G-247Nw For Service
Assembly instructions ECblue Electrical installation Connection terminal type A-G-247NW for service If necessary an external terminal can be connected. This can be e.g. necessary to adapt the pre- setting during start-up. For information about the current operating condition a terminal can be permanent attached. - Page 19 Assembly instructions ECblue Electrical installation Connection with RJ45 patch cable whe using the connection box for ECblue The connection is made at the terminals: A (D+), B (D-) und GND. The connection is made to the connection box by the RJ45 service connection. L-BAL-F056-GB 1939 Index 003 Part.-No.
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Page 20: Communication
Assembly instructions ECblue Electrical installation 5.10 Communication 5.10.1 RS-485 interface for MODBUS The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. Addressing is performed by an external terminal or a PC with the appropriate software. Automatic addressing can be started when the connections “ID1”... - Page 21 Assembly instructions ECblue Electrical installation Recommended wire types 1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone cable) 3. AWG22 (2x2 twisted pair) Max allowed wire length 1000 m (CAT5/7 500 m). Shielding The use of shielded cables is normally not needed but offers high protection against electromagnetic interferences, especially high frequencies.
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Page 22: Modbus Networking And Automatic Addressing
Assembly instructions ECblue Electrical installation 5.10.2 MODBUS networking and automatic addressing On the first user that is connected directly to a terminal, MODBUS Master or PC, “GND” and “ID1” or “ID2” must be bridged. This is recognised as a result and occupied by address 1. For the following users the connection “ID1”... -
Page 23: Open-Collector Output "A1" (Status / Tacho)
Assembly instructions ECblue Electrical installation 5.11 Open-Collector output “A1” (status / tacho) Open-Collector pulse output for status display or speed display. Status display (function for factory setting) Depending on the operating state of the device, the output “A1” is switched to 200...300 GND potential for a certain number of pulses. -
Page 24: Start-Up
3. If resonance vibrations occur, it is possible to hide certain speed ranges (see Motor Setup). 4. Fans from ZIEHL-ABEGG SE are delivered balanced in accordance with DIN ISO 21940-11 for the appropriate fan category in accordance with ISO 14694 Check the fan for mechanical vibrations after installation. -
Page 25: Diagnostics / Faults
Assembly instructions ECblue Diagnostics / Faults 7 Diagnostics / Faults Trouble shooting Type of error Possible cause Adjustment Fan does not run No line voltage Check line voltage (anymore) Line failure Under - or overvoltage Earth fault Check motor connection and line voltage Short circuit winding Replace fan Thermal motor protection has trig-... -
Page 26: Indication Of The Operating Condition Over A1 And A2
Assembly instructions ECblue Diagnostics / Faults Indication of the operating condition over A1 and A2 A1 Status Out OC with flash code Via the output “A1 Status Out OC” a status indication is possible (activation of a LED Installation: Output A1 Status Out OC. - Page 27 Assembly instructions ECblue Diagnostics / Faults A2 Operation Out Reaction of Controller A1 Status Out OC Cause OC * Adjustment off GND = ON Explanation off GND = ON EC-Controller switches off, renewed at- tempt to start after about 60 sec. Code 9 Final shutoff, if - following a second IGBT Fault...
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Page 28: Behaviour In Rotation By Air Current In Reverse Direction
Assembly instructions ECblue Service work A2 Operation Out Reaction of Controller A1 Status Out OC Cause OC * Adjustment off GND = ON Explanation off GND = ON Error peak current After a switch off the controller waits for 5 seconds then the controller attempt a If the motor current increases above the start. -
Page 29: Cleaning
• Repair, e.g. by welding is prohibited! • Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The manufacturer shall not be liable for damage caused through improper repair work. • Please consult our service department with regard to changing the bearing as for all other damage (e.g. -
Page 30: Enclosure
Assembly instructions ECblue Enclosure 9 Enclosure Technical data Line voltage* 1 ~ 200...277 V, 50/60 Hz (see rating plate) (Versions for DC power supply on request) Maximal line fuse** 16 A Max. load limit integral of cut-in current 3.0 A approx. -
Page 31: Connection Diagram
Assembly instructions ECblue Enclosure Connection diagram ECblue (_ _ _ _ _-_I_.B_._ _ _ _) A (D+) MODBUS (RS-485) Status Out OC A1 B (D-) MODBUS (RS-485) Operation Out OC A2 ID1 Addressing DC Out (I = 50 mA) 10 V ID2 Addressing GNYE Pin 1 = RD... -
Page 32: Ec Declaration Of Incorporation
Electronically commutated internal or external rotor motor (also with integrated EC controller) complies with the requirements in Appendix I, Articles 1.1.2, 1.1.5, 1.4.1, 1.5.1 in EG Machinery Directive 2006/42/EG. Manufacturer ZIEHL-ABEGG SE Heinz-Ziehl-Strasse D-74653 Künzelsau The following harmonised standards have been used: EN 60204-1:2006+A1:2009+AC:2010 Safety of machinery;... - Page 33 It is prohibited to commission this incomplete machine until it has been secured that the machine into which it was incorporated complies with the stipulations of the EC Machinery Directive. Künzelsau, 03.09.2018 (location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Dr. W. Angelis Dr. D. Kappel Technical Director Air Movement Division...
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Page 34: Index
Assembly instructions ECblue Index Index air current 3, 28 temperature management Assembly terminal Baudrate Bearing changing the bearing condensation drain hole control cable cooling ErP directive flash code Imbalance interface parameter leakage current lifting beam line fuse line protection MODBUS motor flange motor speed Motors Type... -
Page 35: Manufacturer Reference
Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...
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