Installing The Ultrasonic Stack In The Integrated Welder; Figure 4.21Installing A 20Khz Stack In A Branson Welder - Emerson Branson 2000 Series Instruction Manual

100-214-251 IWoper.book Page 65 Friday, June 16, 2017 4:12 PM
4.9 Installing the Ultrasonic Stack in the Integrated
Welder
WARNING
The ultrasonic stack must first be assembled. To install the stack:
1. Make sure that the system power is turned off by disconnecting the power plug
2. If necessary, raise the welding head by loosening the upper and lower column clamps and turning
the elevation knob clockwise After raising the head, re-tighten the column clamps
3. Loosen the four door screws
4. Pull the door straight off and set it aside
5. Take the assembled ultrasonic stack and align the ring on the booster just above the support
washer in the carriage. Firmly push the stack into place, with the acorn nut on the top of the
converter making contact with the contactor in the top of the carriage
6. Reinstall the door assembly, and start the four door screws
7. Align the horn by rotating it, if necessary. Torque the carriage door to 20 in.-lbs to secure the
stack

Figure 4.21Installing a 20kHz Stack in a Branson Welder

100-214-251 REV. 05
General Warning
To prevent personal injury or damage to the equipment or workpiece
being welded, always hold the welder in place before releasing the
column clamps. This procedure may require two persons.
Carriage Door
Contact
Stack Assembly
Terminal
Carriage
Support
Washer
Screw
Main Support
Assembly
Hex Screw
T-Handle
Wrench
Stack Assembly
Carriage
65