2.4 Extra parts......................8 3 Mechanical Installation..................... 9 3.1 Precautions......................9 3.2 Prepare for an open engine unit..............9 3.3 Prepare for an enclosed engine unit...............9 3.4 Install the FST module..................10 4 Electrical Installation....................13 4.1 Precautions.......................13 4.1.1 Battery.......................13 4.2 Cables....................... 13 4.3 Connect the wiring harness to the control panel........
This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding.
• All international, national, state, and local regulations. (For details, consult the regulations of your local electricity supplier.) For more information about requirements, see sections dealing specifically with electrical connections. FST Installation, Operation, and Maintenance Manual...
Risk of electrical shock or burn. A certified electrician must supervise all electrical work. Comply with all local codes and regulations. All work on the product must be carried out by certified electricians or Xylem authorized mechanics. Xylem disclaims all responsibility for work done by untrained, unauthorized personnel.
1.6 Warranty For information about warranty, see the sales contract. 1.7 Support Xylem only supports products that have been tested and approved. Xylem does not support unapproved equipment. FST Installation, Operation, and Maintenance Manual...
2 Product Description 2.1 Introduction The FST module collects the engine and the pump data. This data is transmitted to the cloud application for view, monitor, and data log purposes. The FST application shows the same information that shows on the PrimeGuard 2 or PV102P control panel.
4000174 Pigtail harness Connects with the PrimeGuard 2 control panel GPFSTBRKT Mounting bracket Used to install the FST module on the pump engine enclosure 2902829 Signal isolator Used to connect the flowmeter to the PrimeGuard 2 and PV102P control panel...
(5 in) 57.15 mm (2.25 in) ∅ 6.35 mm (0.25 in) WS011176A 3.3 Prepare for an enclosed engine unit 1. Drill two 6.35 mm (0.25 in) diameter holes as high as possible on the enclosure. FST Installation, Operation, and Maintenance Manual...
– the two flat washers – the two hexagon head bolts 2. Install the four isolators on the mounting bracket. 3. Install the FST module on the four isolators. 4. Tighten the four hexagon nuts on the isolators. FST Installation, Operation, and Maintenance Manual...
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1. Hexagon head screw 2. Flat washer 3. Mounting bracket 4. Isolator 5. FST module 6. Hexagon nut Figure 1: Installation of the FST module WS011191A Figure 2: Installation of the FST module on an open unit FST Installation, Operation, and Maintenance Manual...
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3 Mechanical Installation WS011190A Figure 3: Installation of the FST module on an enclosed unit FST Installation, Operation, and Maintenance Manual...
Prevent cables from becoming sharply bent or damaged. 4.1.1 Battery Check that the cable has been disconnected from the negative battery terminal, as part of the power lock-out process. 4.2 Cables These requirements apply for cable installation: FST Installation, Operation, and Maintenance Manual...
• The cables must have the appropriate temperature rating. 4.3 Connect the wiring harness to the control panel 1. Connect the female circular connector of the wiring harness to the FST module. 2. Connect the spliced terminals of the wiring harness to the control panel.
4. Control panel 4.4 Connect the I/O extension cable 1. Connect the female connector of the I/O extension cable to the FST module. 2. Connect the other connector of the I/O extension cable to the circular connector of the wiring harness.
4 Electrical Installation 1. FST module 2. I/O extension cable for the FST module 3. Wiring harness for the FST module 4. Control panel 5. Spliced terminals that connect to relays, analog signal devices, or digital signal devices 6. HDP26 connector 7.
4. Set the parameters for the flowmeter on the control panel. Set the parameters for the flowmeter on page 26. 4.6 Connect the suction pressure transducer 1. Connect the suction pressure transducer to the control panel. FST Installation, Operation, and Maintenance Manual...
2. Set the parameters for the suction pressure transducer on the control panel. Set the parameters for the suction pressure transducer on page 26. 4.7 Connect the discharge pressure transducer 1. Connect the discharge pressure transducer to the control panel. FST Installation, Operation, and Maintenance Manual...
1. Remove the fuel gauge from the fuel tank. 2. Insert a measuring tape into the fuel tank from the fuel gauge opening. 3. Measure from the bottom of the fuel tank to the top of the fuel gauge opening. FST Installation, Operation, and Maintenance Manual...
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6. Use the result from the step 5 to select a fuel level transducer from the following list. Fuel level transducer Godwin part number 14.5" 1‐1/2" NTP resistive fuel level transducer ACT‐10897 13.5" 1‐1/2" NTP resistive fuel level transducer ACT‐10898 FST Installation, Operation, and Maintenance Manual...
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3. Tighten the fuel level transducer into the 1.5” FNPT port. 4. Pass the red wire and the black wire through the cable gland on the bottom of the control panel where the FST harness enters. 5. To open the control panel, remove the top two screws above the display screen.
This sensor is not externally powered. It requires power from FST. 2. Connect an active 4-20 mA field sensor to the AI2 spliced terminals of the I/O extension cable. This sensor is externally powered. It does not require power from FST. FST Installation, Operation, and Maintenance Manual...
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5 A @ 30 VDC 5 A @ 30 VDC xA @ 120 VAC xA @ 120 VAC xA @ 120 VAC yA @ 240 VAC yA @ 240 VAC yA @ 240 VAC FST Installation, Operation, and Maintenance Manual...
5.4 Set the analog input parameters 1. Go to MAIN PARAMETERS > ANALOG INPUT PARAMETERS. 2. Set the following analog input parameters. These parameters are used for optional devices that are pressure transducers and flowmeters. FST Installation, Operation, and Maintenance Manual...
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Maximum pressure of the discharge pressure transducer in psi Set the parameters for the fuel level transducer 1. Select the ANALOG INPUT 3 > MURPHY FUEL LEVEL parameter. 2. Press NEXT to return to the main screen. FST Installation, Operation, and Maintenance Manual...
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The psi rating of the sump level transducer must be converted to feet. Example: 15 psi transducer x 2.31 = 35 feet. 15. Press NEXT to return to the main screen. 16. Set the key to OFF to set parameters in the controller memory. FST Installation, Operation, and Maintenance Manual...
6 Operation 6 Operation Start the application 1. Start the FST application at http://cloud.xylem.com. 2. Enter the user name and password to log on. 6.1 Home This tab shows the basic and the advance pump data, the location of the pump, and the alarm status.
Service plans Description FST base plan Gives access to the basic features of the FST This service must be selected to select the other services Advanced data access and Gives access to the ADVANCED DATA tab and the Data log page...
2. On the Settings page, click the User administration button. 3. On the User administration page, click the user to change the details. 4. On the Edit user page, change the details as applicable. 5. Click the Update button. FST Installation, Operation, and Maintenance Manual...
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6. In the Individual rights check box, select the following user rights as applicable: Service plan Description FST access Gives access to the basic features of the FST FST admin Gives the FST administrator rights Service advisor Gives access to the Service advisor page...
6.8.3.3 Create a hub Click the Settings tab. On the Settings page, click the Location administration button. On the Location administration page, select the Hub column header. The Create button is enabled. Click the Create button. FST Installation, Operation, and Maintenance Manual...
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On the Create new hub page, type a hub name. Type the hub ID. Type the hub address. In the Xylem Service Center list, select a service center for the hub. In the Associated customers list, select one or more customer names to associate with the hub.
11. Select the values for the Output relay 1 and the Output relay 2. This is for switching 120VAC, 5A devices. One relay is normally open and the other is normally open and normally closed. 12. Click Save. FST Installation, Operation, and Maintenance Manual...
Type Description User administration Read-only Shows access to the User administration page FST access Read-only Shows access to the FST access page Service advisor Read-only Shows access to the Service advisor page Control panel Clickable Shows access to the Control panel page...
3. Select the start date and the end date for the data log report. 4. Click Submit. The data log report for the selected device appears. 5. Click Export to download the data log report in CSV format. FST Installation, Operation, and Maintenance Manual...
2. Remove the current unit and replace it with a new unit. 3. Follow the instructions in Install the FST module on page 10 and Connect the wiring harness to the control panel on page 14. 4. Send the old unit back to the manufacturer. FST Installation, Operation, and Maintenance Manual...
3. If the problem persists, then return the unit. 1. Disconnect the wiring harness from the FST module. 2. Wait for 10 seconds. 3. Connect wiring harness to the FST module. 4. Wait for 60 seconds to establish communication. 5. If the problem persists, then return the unit.
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8 Troubleshooting Status Remedy LED1 MODEM LED2 MODBUS LED5 PWR COMM Blinks Check that the PrimeGuard 2 or PV102P control panel is programmed correctly. For more information, see the PrimeGuard 2 or PV102P configuration. FST Installation, Operation, and Maintenance Manual...
9.5 Approvals • CE 9.6 Electrical data Feature Description Supply voltage 9 VDC to 30 VDC Power consumption 12 VDC Sleep mode 25 µA GSM transmission 200 mA nominal Satellite transmission 1000 mA nominal FST Installation, Operation, and Maintenance Manual...
Transmission frequency 1616 MHz to 1626.5 MHz Transmission power Packet size Tx 340 bytes, Rx 270 bytes 9.8 Connector terminals Figure 4: Terminals of the FST circular connector Function Terminal Description Input power 9 VDC to 30 VDC Ground (earth)
RS485 - Ground (earth) CAN bus CANH CANL Ground (earth) 9.9 I/O board pin description Circular connector Item Name PCB terminal Description terminal TB1-1 +9 V to +30 V Input power TB1-2 Ground (earth) FST Installation, Operation, and Maintenance Manual...