Xylem FST Installation, Operation And Maintenance Manual
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Xylem FST Installation, Operation And Maintenance Manual

Xylem FST Installation, Operation And Maintenance Manual

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Installation, Operation, and
Maintenance Manual
887673_1.0
FST

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Summary of Contents for Xylem FST

  • Page 1 Installation, Operation, and Maintenance Manual 887673_1.0...

  • Page 3: Table Of Contents

    2.4 Extra parts......................8 3 Mechanical Installation..................... 9 3.1 Precautions......................9 3.2 Prepare for an open engine unit..............9 3.3 Prepare for an enclosed engine unit...............9 3.4 Install the FST module..................10 4 Electrical Installation....................13 4.1 Precautions.......................13 4.1.1 Battery.......................13 4.2 Cables....................... 13 4.3 Connect the wiring harness to the control panel........
  • Page 4 8.2 LED status......................38 9 Technical Reference....................40 9.1 Dimensions.......................40 9.2 Weight......................40 9.3 Environmental requirements................. 40 9.4 Standards......................40 9.5 Approvals......................40 9.6 Electrical data....................40 9.7 Communications..................... 41 9.8 Connector terminals..................41 9.9 I/O board pin description................42 FST Installation, Operation, and Maintenance Manual...

  • Page 5: Introduction And Safety

    This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding.

  • Page 6: User Safety

    • All international, national, state, and local regulations. (For details, consult the regulations of your local electricity supplier.) For more information about requirements, see sections dealing specifically with electrical connections. FST Installation, Operation, and Maintenance Manual...

  • Page 7: Power Lock-Out

    Risk of electrical shock or burn. A certified electrician must supervise all electrical work. Comply with all local codes and regulations. All work on the product must be carried out by certified electricians or Xylem authorized mechanics. Xylem disclaims all responsibility for work done by untrained, unauthorized personnel.

  • Page 8: Spare Parts

    1.6 Warranty For information about warranty, see the sales contract. 1.7 Support Xylem only supports products that have been tested and approved. Xylem does not support unapproved equipment. FST Installation, Operation, and Maintenance Manual...

  • Page 9: Product Description

    2 Product Description 2.1 Introduction The FST module collects the engine and the pump data. This data is transmitted to the cloud application for view, monitor, and data log purposes. The FST application shows the same information that shows on the PrimeGuard 2 or PV102P control panel.

  • Page 10: Extra Parts

    4000174 Pigtail harness Connects with the PrimeGuard 2 control panel GPFSTBRKT Mounting bracket Used to install the FST module on the pump engine enclosure 2902829 Signal isolator Used to connect the flowmeter to the PrimeGuard 2 and PV102P control panel...

  • Page 11: Mechanical Installation

    (5 in) 57.15 mm (2.25 in) ∅ 6.35 mm (0.25 in) WS011176A 3.3 Prepare for an enclosed engine unit 1. Drill two 6.35 mm (0.25 in) diameter holes as high as possible on the enclosure. FST Installation, Operation, and Maintenance Manual...

  • Page 12: Install The Fst Module

    – the two flat washers – the two hexagon head bolts 2. Install the four isolators on the mounting bracket. 3. Install the FST module on the four isolators. 4. Tighten the four hexagon nuts on the isolators. FST Installation, Operation, and Maintenance Manual...
  • Page 13 1. Hexagon head screw 2. Flat washer 3. Mounting bracket 4. Isolator 5. FST module 6. Hexagon nut Figure 1: Installation of the FST module WS011191A Figure 2: Installation of the FST module on an open unit FST Installation, Operation, and Maintenance Manual...
  • Page 14 3 Mechanical Installation WS011190A Figure 3: Installation of the FST module on an enclosed unit FST Installation, Operation, and Maintenance Manual...

  • Page 15: Electrical Installation

    Prevent cables from becoming sharply bent or damaged. 4.1.1 Battery Check that the cable has been disconnected from the negative battery terminal, as part of the power lock-out process. 4.2 Cables These requirements apply for cable installation: FST Installation, Operation, and Maintenance Manual...

  • Page 16: Connect The Wiring Harness To The Control Panel

    • The cables must have the appropriate temperature rating. 4.3 Connect the wiring harness to the control panel 1. Connect the female circular connector of the wiring harness to the FST module. 2. Connect the spliced terminals of the wiring harness to the control panel.

  • Page 17: Connect The I/O Extension Cable

    4. Control panel 4.4 Connect the I/O extension cable 1. Connect the female connector of the I/O extension cable to the FST module. 2. Connect the other connector of the I/O extension cable to the circular connector of the wiring harness.

  • Page 18: Connect A Flowmeter To The Control Panel

    4 Electrical Installation 1. FST module 2. I/O extension cable for the FST module 3. Wiring harness for the FST module 4. Control panel 5. Spliced terminals that connect to relays, analog signal devices, or digital signal devices 6. HDP26 connector 7.

  • Page 19: Connect The Suction Pressure Transducer

    4. Set the parameters for the flowmeter on the control panel. Set the parameters for the flowmeter on page 26. 4.6 Connect the suction pressure transducer 1. Connect the suction pressure transducer to the control panel. FST Installation, Operation, and Maintenance Manual...

  • Page 20: Connect The Discharge Pressure Transducer

    2. Set the parameters for the suction pressure transducer on the control panel. Set the parameters for the suction pressure transducer on page 26. 4.7 Connect the discharge pressure transducer 1. Connect the discharge pressure transducer to the control panel. FST Installation, Operation, and Maintenance Manual...

  • Page 21: Connect A Fuel Level Transducer

    1. Remove the fuel gauge from the fuel tank. 2. Insert a measuring tape into the fuel tank from the fuel gauge opening. 3. Measure from the bottom of the fuel tank to the top of the fuel gauge opening. FST Installation, Operation, and Maintenance Manual...
  • Page 22 6. Use the result from the step 5 to select a fuel level transducer from the following list. Fuel level transducer Godwin part number 14.5" 1‐1/2" NTP resistive fuel level transducer ACT‐10897 13.5" 1‐1/2" NTP resistive fuel level transducer ACT‐10898 FST Installation, Operation, and Maintenance Manual...
  • Page 23 3. Tighten the fuel level transducer into the 1.5” FNPT port. 4. Pass the red wire and the black wire through the cable gland on the bottom of the control panel where the FST harness enters. 5. To open the control panel, remove the top two screws above the display screen.

  • Page 24: Connect The Sump Level Transducer

    This sensor is not externally powered. It requires power from FST. 2. Connect an active 4-20 mA field sensor to the AI2 spliced terminals of the I/O extension cable. This sensor is externally powered. It does not require power from FST. FST Installation, Operation, and Maintenance Manual...
  • Page 25 5 A @ 30 VDC 5 A @ 30 VDC xA @ 120 VAC xA @ 120 VAC xA @ 120 VAC yA @ 240 VAC yA @ 240 VAC yA @ 240 VAC FST Installation, Operation, and Maintenance Manual...
  • Page 26 4 Electrical Installation 1. 120VAC, 5A devices FST Installation, Operation, and Maintenance Manual...

  • Page 27: System Setup

    5.4 Set the analog input parameters 1. Go to MAIN PARAMETERS > ANALOG INPUT PARAMETERS. 2. Set the following analog input parameters. These parameters are used for optional devices that are pressure transducers and flowmeters. FST Installation, Operation, and Maintenance Manual...
  • Page 28 Maximum pressure of the discharge pressure transducer in psi Set the parameters for the fuel level transducer 1. Select the ANALOG INPUT 3 > MURPHY FUEL LEVEL parameter. 2. Press NEXT to return to the main screen. FST Installation, Operation, and Maintenance Manual...
  • Page 29 The psi rating of the sump level transducer must be converted to feet. Example: 15 psi transducer x 2.31 = 35 feet. 15. Press NEXT to return to the main screen. 16. Set the key to OFF to set parameters in the controller memory. FST Installation, Operation, and Maintenance Manual...

  • Page 30: Operation

    6 Operation 6 Operation Start the application 1. Start the FST application at http://cloud.xylem.com. 2. Enter the user name and password to log on. 6.1 Home This tab shows the basic and the advance pump data, the location of the pump, and the alarm status.

  • Page 31: Fleet Management

    Service plans Description FST base plan Gives access to the basic features of the FST This service must be selected to select the other services Advanced data access and Gives access to the ADVANCED DATA tab and the Data log page...

  • Page 32: View Service Advisor

    2. On the Settings page, click the User administration button. 3. On the User administration page, click the user to change the details. 4. On the Edit user page, change the details as applicable. 5. Click the Update button. FST Installation, Operation, and Maintenance Manual...
  • Page 33 6. In the Individual rights check box, select the following user rights as applicable: Service plan Description FST access Gives access to the basic features of the FST FST admin Gives the FST administrator rights Service advisor Gives access to the Service advisor page...

  • Page 34: Device Administrator

    6.8.3.3 Create a hub Click the Settings tab. On the Settings page, click the Location administration button. On the Location administration page, select the Hub column header. The Create button is enabled. Click the Create button. FST Installation, Operation, and Maintenance Manual...
  • Page 35 On the Create new hub page, type a hub name. Type the hub ID. Type the hub address. In the Xylem Service Center list, select a service center for the hub. In the Associated customers list, select one or more customer names to associate with the hub.

  • Page 36: Input Output

    11. Select the values for the Output relay 1 and the Output relay 2. This is for switching 120VAC, 5A devices. One relay is normally open and the other is normally open and normally closed. 12. Click Save. FST Installation, Operation, and Maintenance Manual...

  • Page 37: Alarm Administration

    Type Description User administration Read-only Shows access to the User administration page FST access Read-only Shows access to the FST access page Service advisor Read-only Shows access to the Service advisor page Control panel Clickable Shows access to the Control panel page...

  • Page 38: Data Log

    3. Select the start date and the end date for the data log report. 4. Click Submit. The data log report for the selected device appears. 5. Click Export to download the data log report in CSV format. FST Installation, Operation, and Maintenance Manual...

  • Page 39: Maintenance

    2. Remove the current unit and replace it with a new unit. 3. Follow the instructions in Install the FST module on page 10 and Connect the wiring harness to the control panel on page 14. 4. Send the old unit back to the manufacturer. FST Installation, Operation, and Maintenance Manual...

  • Page 40: Troubleshooting

    3. If the problem persists, then return the unit. 1. Disconnect the wiring harness from the FST module. 2. Wait for 10 seconds. 3. Connect wiring harness to the FST module. 4. Wait for 60 seconds to establish communication. 5. If the problem persists, then return the unit.
  • Page 41 8 Troubleshooting Status Remedy LED1 MODEM LED2 MODBUS LED5 PWR COMM Blinks Check that the PrimeGuard 2 or PV102P control panel is programmed correctly. For more information, see the PrimeGuard 2 or PV102P configuration. FST Installation, Operation, and Maintenance Manual...

  • Page 42: Technical Reference

    9.5 Approvals • CE 9.6 Electrical data Feature Description Supply voltage 9 VDC to 30 VDC Power consumption 12 VDC Sleep mode 25 µA GSM transmission 200 mA nominal Satellite transmission 1000 mA nominal FST Installation, Operation, and Maintenance Manual...

  • Page 43: Communications

    Transmission frequency 1616 MHz to 1626.5 MHz Transmission power Packet size Tx 340 bytes, Rx 270 bytes 9.8 Connector terminals Figure 4: Terminals of the FST circular connector Function Terminal Description Input power 9 VDC to 30 VDC Ground (earth)

  • Page 44: I/O Board Pin Description

    RS485 - Ground (earth) CAN bus CANH CANL Ground (earth) 9.9 I/O board pin description Circular connector Item Name PCB terminal Description terminal TB1-1 +9 V to +30 V Input power TB1-2 Ground (earth) FST Installation, Operation, and Maintenance Manual...
  • Page 45 J2, external J2-2 — TxD 232 logging port J2-3 — Ground (earth) J3-1 — RxD 232 J3, external programming J3-2 — TxD 232 port J3-3 — Ground (earth) Quake modem — — — interface FST Installation, Operation, and Maintenance Manual...
  • Page 46 9 Technical Reference Circular connector Item Name PCB terminal Description terminal Fast-blow fuse — — Fuse 1, 5 A Power-on LED — — LED5 power FST Installation, Operation, and Maintenance Manual...
  • Page 48 For more information on how Xylem can help you, go to www.xylem.com Xylem Water Solutions Global Visit our Web site for the latest...

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