Doosan D35S-5 Service Manual page 24

Items
Cylinder sleeve
lnner diameter
Out of roundness
Out of cylinderness
Cylinder head
Flatness of cylinder head bottom
Length from cylinder head top to bottom
Connecting rod
Connecting rod twist and distortion
Oil clearance
Connecting rod bearing
Free length of connecting rod bearing
Bearing crush (measured load 600kg)
Connecting rod endplay
Camshaft
Intake cam max. length
Intake cam min. length
Intake cam lilt
Exhaust cam max. length
Exhaust cam min. length
Exhaust cam lift
Camshaft endplay
Clearance between camshaft journal and
bushing
Crankshaft
Out of roundness of pin and Journal
Out of cylindricity of pin and Journal
Crankshaft distortion
(measured at journal f\~o 1 and No 5)
Crankshaft endplay
Crankshaft main bearing
Oil clearance (#1, 2, 4, 5)
Oil clearance (#3)
Free length
Bearing crush (measured load 500kgf)
D439E Service Manual
Standard
([] indicates standard
diameter)
104.00~104.03mm
0.005mm
0.015mm
Below 0.1mm
94.9~95.1mm
-
0.04~0.099mm
-
34.53~34.57mm
0.15~0.45mm
47.105mm
39.910mm
7.195mm
46.979mm
39.658mm
7.321mm
0.05~0.22mm
Stamp mark #1,2,3,4
([54.5] 0.04~0.09mm)
Stamp mark #5
([53] 0.04~0.09mm)
Below 0.01mm
Below 0.006mm
Below 0.02mm
0.10~0.26mm
0.036~0.098mm
0.056~0.118mm
-
41.061~41.101mm
22 2. Engine Mechanical System (D439E)
Corrective
Limit
action
100.25mm
Repair with
Below
oversize or
0.01mm
replace
Below
0.03mm
Repair or
0.2mm
replace
94.6mm
0.05mm
0.2mm
Repair or
Min. replace
69.5mm
-
0.6mm
0.3mm
0.15mm Replace thrust
plate
0.03mm
0.03mm
0.05mm
0.4mm Replace thrust
Plate
0.15mm
0.15mm
Replace
Min69.5mm