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Scott 10,000 Instruction Manual

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Model No.
. . . . . . . . . . . . . . . . .
Year of Manufacture
Manufactured by
Document Number
Issue
. . . . . . . . . . . . . . . . . . . . .
Date of Issue
. . . . . . . . . . . . . .
Instruction Manual
: Scott 10,000
. . . . . . .
: 2004
Scott-Precision
. . . . . . . . . .
:
1555A Ocean Avenue
Bohemia, NY 11716 USA
Tel.631.468.8776
Fax.631.468.8775
www.scottprecision.com
. . . . . . . .
: C9999- -2
: 1
: August 2004
Copy No.:

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Summary of Contents for Scott 10,000

  • Page 1 Copy No.: Instruction Manual Model No....: Scott 10,000 Year of Manufacture ..: 2004 Scott-Precision Manufactured by .
  • Page 2 ISSUE NOTE This is Issue 1; Date of Issue: August 2004 Copyright 2004...

  • Page 3: Table Of Contents

    ..............1- -3 1.1.1 Scott 10,000 Machine Specifications and Utility Requirements ..... . 1--5 General Safety Guidelines .
  • Page 4 Table of Contents 3 OPERATION ............... . . 3- -1 GENERAL INFORMATION .
  • Page 5 4--58 5 SCOTT 10,000 PARTS ..............
  • Page 6 Table of Contents 5.15 PILE FEED - PNEUMATIC FITTINGS ..........5-32 5.16 PILE FEED - GUARDS, COVERS .
  • Page 7 Table of Contents 5.66 REREGISTER UNIT -- VIEW -- B (PREV. PG’S.) ........5-134 5.67 INFEED UNIT .

  • Page 8: Introduction & Safety

    1 Introduction & Safety 1 INTRODUCTION & SAFETY C9999- -2 Issue 1 C9999- -2 Issue 1 1- -1...

  • Page 9: Introduction 1

    1 Introduction & Safety Intentionally blank C9999- -2 Issue 1 1- -2...

  • Page 10: Introduction

    1 Introduction & Safety Introduction The Scott 10,000t uses a vacuum feeder for accuracy with many stocks, heated bonding rollers, tab cutting knives and cross conveyor for hands--off operation. Tab sizes range from 1/2 inch to 5 inches (12.7 mm to 127 mm) by simply rotating the Tab Size handwheel.
  • Page 11 1 Introduction & Safety REREGISTER UNIT (UNDER CROSS CONVEYOR) TAB CUTTER ASSEMBLY CROSS TAB POSITION CONVEYOR HANDWHEEL SIZE HANDWHEEL Fig. 1-2. Reregister / Cross Conveyor MAIN POWER TRANSFORMER INLET REEL HOLDER FILM GUIDES PLASTIC CHIP DRIVE VACUUM MOTOR PLUG AREA VACUUM UNIT Fig.

  • Page 12: Scott 10,000 Machine Specifications And Utility Requirements

    Scott 10,000 Machine Specifications and Utility Requirements Model Scott 10,000t Speed Up to 10,000 plastic index tabs per hour Sheet Size 355.6 mm x 342.9 mm (14” x 13--1/2”) maximum 127 mm x 111.1 mm (5” x 4--3/8”) minimum Plastic Size 139.7 mm (5--1/2”) maximum...

  • Page 13: General Safety Guidelines

    1 Introduction & Safety General Safety Guidelines Providing a safe working environment for operating your machine is the responsibility of the user. The suggested precautions, material safety data and other suggestions that follow do not have preference over the user’s own plant practices, regulations or safety committee recommendations. Personal injury and equipment damage can be avoided by the continued adherence to the safety features provided with this machine and in keeping with the necessary governmental requirements.

  • Page 14: Safety Features

    1 Introduction & Safety Safety Features EMERGENCY STOP RUN/SAFE/MAINT STOP KEYSWITCH PUSHBUTTON Fig. 1-4. Safety Feature Locations These safety features are to be used in conjunction with the installation, operation and maintenance instructions contained in this manual. 1.3.1 Emergency Stop Stops machine drive immediately.

  • Page 15: Main Power Switch

    1 Introduction & Safety 1.3.3 Main Power Switch If machine is to be shut down for adjustments or repairs, turn the power supply to the machine off. Fig. 1-7. Turn Machine Off Before Making Adjustments 1.3.4 Guards and Covers All safety guards, protective screens and covers MUST be in place and securely fastened before operating the machine.

  • Page 16: Warnings, Cautions & Notes

    1 Introduction & Safety Warnings, Cautions & Notes In order to emphasize certain areas in the interest of personal safety and a properly operated and maintained machine, you will encounter the words WARNING, CAUTION, and NOTE throughout this manual. 1.4.1 Warnings WARNING! WARNING!

  • Page 17: On Machine Warnings

    1 Introduction & Safety On Machine Warnings 1.5.1 Heat Hazards For example, there is HOT SURFACE sign on top of the Tab Wiper assembly. Look for warning signs throughout the machine. They are there to alert you to hazards. Fig. 1-13. Heat Hazard 1.5.2 Electrical Shock Hazards Look for warning signs on electrical cabinets and...

  • Page 18: Safety Procedures

    1 Introduction & Safety Safety Procedures 1.6.1 Safety Devices Tampering with safety mechanisms in order to SAFETY SWITCH disable them should not be tolerated. Warning! IT IS EXTREMELY DANGEROUS TO ACCESS Fig. 1-15. Do Not Disable Safety Devices MACHINE WHEN IT IS OPERATING OR CAPABLE OF OPERATING.

  • Page 19: Installation

    2 Installation 2 INSTALLATION C9999- -2 Issue 1 C9999- -2 Issue 1 2- -1...
  • Page 20 2 Installation Intentionally blank C9999- -2 Issue 1 2- -2...

  • Page 21: Installation Requirements

    Installation Requirements Fig. 2-1. Scott 10,000 All procedures in this section provide advance planning and site preparation data for installation of the Scott 10,000. Environmental requirements, unpacking instructions, electrical and physical specifications are included. This information should be used as a reference during the development of site preparation plans before you install your machine.

  • Page 22: Pre-Installation Requirements

    2 Installation Pre-Installation Requirements The environmental requirements of the Scott 10,000 must be considered well in advance of the actual installation. Providing a well suited operating environment will help ensure a trouble free installation process. Consideration should be given to the following items: Power, location and rating of power connections.

  • Page 23: Uncrating & Placement

    The machine will arrive in two crates. Inspect the external condition of the crates for visible signs of damage before opening. If damage is noticeable, notify the carrier or Scott before proceeding with the installation. To assist in the ease of installation, the machine is disassembled prior to shipping and requires some minor assembly before the machine is operational.

  • Page 24: Crate 2 -- Additional Assemblies

    CROSS CONVEYOR UNIT CHIP REMOVAL VACUUM TAB CUTTER UNIT Fig. 2-5. Scott 10,000 on Shipping Skid (Crate 2) Step: 1. Remove Cross Conveyor assembly from shipping skid. Place it to the side for later installation. Step: 2. Remove vacuum unit from skid.
  • Page 25 2 Installation Step: 2. Remove Tab Cutter assembly from skid and position it to left of the main machine (as viewed from the front). Step: 3. Align support shaft holes in Tab Cutter assembly with holes in the main machine housing.

  • Page 26: Leveling The Machine

    2 Installation 2.3.4 Leveling the Machine RIGHT FRONT BACK ROLLERS LEFT OPERATOR Fig. 2-10. Locator The machine should be on a level surface. However, if the machine is to be placed on an abnormally uneven floor, the machine must be leveled in the following manner: Note ! Tab Cutter/ Reregister / Conveyor section must be level with the main machine.
  • Page 27 2 Installation THREADED LEVELING HOLES (2 BACK) Fig. 2-12. Leveling Rod Installation (Back) Step: 3. Place a level on the machined surface of the main machine frame. Step: 4. Adjust threaded rods in machine base to obtain level machine side to side. Fig.

  • Page 28: Continue Assembling Machine

    2 Installation Step: 7. Place a level on machine frame to level Tab Cutter assembly from Side to Side. KNIFE PACKAGE Fig. 2-15. Level Tab Cutter Assembly Side to Side Step: 8. Place a level on machine frame to level Tab Cutter assembly from Front to Back.
  • Page 29 2 Installation Step: 2. Loosen hardware and remove register THUMBSCREW hold--down support shaft from mounting blocks. Step: 3. Rotate the longer Hold--Down Roller assembly up and reinstall support shaft through assembly and mounting blocks. Step: 4. Tighten mounting hardware. HOLD- -DOWN ASSEMBLY SUPPORT SHAFT...
  • Page 30 2 Installation TAB CUTTER DRIVE SHAFT PILE FEED & CUT MACHINE CYCLE CAM KICK BACK CAM Fig. 2-19. Make Sure TIming Marks Are Aligned Note ! Before installing the Tab Cutter drive chain, it is critical that all of the timing marks shown in Fig.
  • Page 31 2 Installation REPRESENTS HEATER ROLLERS SPROCKETS REGISTER DRIVE CHAIN REGISTER DRIVE CHAIN TENSIONER Fig. 2-20. Heat Roller Positions (Front) Step: 6. Make sure all heaters are aligned as shown above. Step: 7. Install register drive chain. Step: 8. Adjust register drive chain tensioner so that there is approximately one inch (1/2”...
  • Page 32 2 Installation Step: 9. Remove shipping protective wrap from tab cutting knives. REMOVE PROTECTIVE WRAP KNIFE BLADES Fig. 2-22. Remove Shipping Wrap from Knife Blades Step: 10.Attach tab cutter drive linkage. Fig. 2-23. Attach Tab Cutter Drive Linkage Step: 11. Remove tie wrap from safety wiring harness.

  • Page 33: Install Cross Conveyor

    2 Installation Step: 12.Connect safety wiring harness to tab cutter guard safety switch. Fig. 2-25. Connect Safety Wiring Harness 2.3.6 Install Cross Conveyor Step: 1. Install the Cross Conveyor assembly. CAUTION! ASSEMBLING THE CROSS CONVEYOR IS A TWO PERSON TASK. Fig.

  • Page 34: Install Steel Balls

    2 Installation Step: 3. Lightly tap mounting block with a rubber mallet to align. MOUNTING BLOCK Step: 4. Tighten socket head screws in cross conveyor mounting block. Fig. 2-28. Tighten Mounting Block Screws Step: 5. Attach the cross conveyor linkage. CROSS CONVEYOR LINKAGE Fig.

  • Page 35: Connect Vacuum Canister

    2 Installation 2.3.8 Connect Vacuum Canister Step: 1. Once the machine is in place, assemble the vacuum blower and canister. Fig. 2-31. Install Vacuum Canister Step: 2. Route the vacuum hose under the tab cutter end of the machine and connect to the opening under the Tip Die assembly.
  • Page 36 2 Installation 2.3.10 Install Paper Supports on Pile Feeder For shipping purposes, the paper support assembly is removed from the machine. Fig. 2-34. Pile Feed Area Step: 1. Loosen set screws in stack support bar mounting block. SET SCREWS Fig. 2-35. Loosen Set Screws in Block Step: 2.
  • Page 37 2 Installation Step: 4. The ends of the stack support bars STACK SUPPORT BAR should extend 1/4 inch beyond paper MOUNTING BLOCK support. Step: 5. Tighten the set screws in the stack support bar mounting block. 1/4” PAPER SUPPORT Fig. 2-37. Rods Should Extend 1/4” Beyond Supports Step: 6.
  • Page 38 2 Installation Step: 9. Install LH paper stack guide. Step: 10.Tighten set screws. Fig. 2-40. Install LH Side Paper Stack Guide Step: 11. Slide the RH stack guide so that it is flush with the edge of the side rack guide. SIDE RACK GUIDE Step: 12.Tighten set screws.
  • Page 39 2 Installation Step: 13.Carefully remove the wire ties holding the air hoses. Fig. 2-43. Remove Wire Ties From Air Hoses Step: 14.Insert air hoses into connectors. Fig. 2-44. Insert Air Hoses into Connectors C9999- -2 Issue 1 2- -21...

  • Page 40: Utility Connections

    2 Installation Utility Connections WARNING! 2.4.1 Electrical Connections DANGER: ELECTRICAL CONNECTIONS The machine requires No. 8, 3 wire cable including MUST BE MADE BY A QUALIFIED ground for 220 volt, single phase electrical power. ELECTRICIAN FAMILIAR WITH APPLICABLE ELECTRICAL CODES Note ! Electrical cables going to machine AND REGULATIONS.

  • Page 41: Operation

    3 Operation 3 OPERATION C9999- -2 Issue 1 C9999- -2 Issue 1 3- -1...
  • Page 42 3 Operation Intentionally blank C9999- -2 Issue 1 3- -2...

  • Page 43: General Information

    3 Operation GENERAL INFORMATION 3.1.1 Before Operating the Machine WARNING! WARNING! EACH OPERATOR SHOULD KNOW THE AVOID SERIOUS INJURY OR EQUIPMENT LOCATION AND FUNCTION OF ALL DAMAGE. RESTRICT OPERATION OF THIS MACHINE STOPPING CONTROLS. MACHINE TO TRAINED, QUALIFIED REVIEW MANUAL FOR EMERGENCY PERSONNEL ONLY.

  • Page 44: Operating Controls And Indicators Descriptions

    3 Operation Operating Controls and Indicators Descriptions 3.2.1 Operator’s Control Panel Layout EMERGENCY DRIVE COUNT STOP OUT OF SPEED COUNTER ROLLER REACHED PLASTIC HEAT UPPER HEAT LOWER HEAT STOP PAPER RUN/SAFE/MAINT RESET FEED COUNTER START PLASTIC ON/OFF FEED Fig. 3-1. Control Panel 3.2.2 Machine Stopping Device 3.2.2.1...

  • Page 45: Main Operator's Panel Control Descriptions

    3 Operation 3.2.3 Main Operator’s Panel Control Descriptions The following is a list of each control on the operator’s panel and a description of the functions performed at each setting. 3.2.3.1 ROLLER HEAT ON / OFF - - HEATER ON -- When pushed, the button illuminates, indicating upper and lower heaters are turned ON.
  • Page 46 3 Operation 3.2.3.4 OUT OF PLASTIC - - LAMP OUT OF PLASTIC Lamp will illuminate when upon pushing the Plastic Feed button, the proximity switch on the plastic feed does not sense plastic at the feeder discharge. The plastic chip removal vacuum and the paper feed vacuum pump will also be disabled until the plastic spool is refilled.
  • Page 47 3 Operation 3.2.3.8 START - - Green Pushbutton START Turns on main drive motor to begin machine cycling. This means: The safety switches indicate all the guards are in place. The EMERGENCY STOP buttons are reset. The RESET button is pushed. The pushbutton turns on the main drive motor Fig.
  • Page 48 3 Operation 3.2.3.12 SPEED - - Adjustment Control DRIVE SPEED Adjusts main drive motor speed. The dial is turned clockwise to increase, and counterclockwise to decrease the machine drive speed. Fig. 3-14. Main Drive Feed 3.2.3.13 COUNTER NUMBER Activating the Counter, allows operator to specify SHEETS an exact number of sheets to be run.
  • Page 49 3 Operation 3.2.3.15 Heater Temperature Control PROCESS VALUE Controls wheel heat temperature by cycling power to the heaters. The setpoint temperature is adjusted by using the buttons below the indicator display. CON: The controller maintains process parameters when Control power is off. Output ALM: VALUE...

  • Page 50: Telemecanique Plc Control

    3.2.4 Telemecanique PLC Control The Scott 10,000 incorporates two Telemecanique TSX07 Programmable Logic Controllers. Each controller has a series of LEDs indicating the on/off status of its inputs and outputs. Separate LEDs also verify communication between controllers. Check Electrical Sheets for a listing of the devices that are attached to the controller and to which location (input/output), the device is attached.

  • Page 51: Preliminary Inspection And Start-Up Procedure

    3 Operation Preliminary Inspection and Start-Up Procedure 3.3.1 Preliminary Set-Up 3.3.1.1 Adjustment of the Space Between Upper & Lower Bonding Rollers It is important that the space between the upper and lower bonding rollers is set correctly so that the rollers grip the sheets properly but do not actually contact each other.
  • Page 52 3 Operation Step: 3. Insert a sheet of paper between the rollers. Step: 4. Lower the rollers until the paper is lightly gripped. Step: 5. Work back and forth between the two UPPER ROLLERS rollers supported by each bearing block until both rollers grip the paper lightly.

  • Page 53: Pile Feeder

    The sheets may tend to curl up or down or the entire stack may be tilted due to moisture from printing. The following “hints” will help the operator to keep the Scott 10,000 operating at maximum production speeds. VACUUM NOZZLES Fig.
  • Page 54 3 Operation 3.3.2.2 Vacuum Nozzles The machine is equipped with a floating nozzle cup which does two things. First, it allows for slight variations in the height of the stack and, second, it allows the cup of the nozzle to conform to the curl of the paper.
  • Page 55 3 Operation 3.3.2.3 Plastic Feed Window Adjustment IN FEED ROLLER The plastic feed window holds the mylar in its proper open position. Step: 1. Loosen the in--feed roller shaft mounting screw. Step: 2. Rotate in--feed roller out of the way. FEED WINDOW MOUNTING SCREW Fig.
  • Page 56 3 Operation 3.3.2.4 In- -Feed Roller Tension Adjustment IN FEED ROLLER The In--Feed Rollers are used to assist sheets into the Heat Rollers. To Adjust the In--Feed Rollers Step: 1. Loosen the In--Feed roller shaft mounting screw. Step: 2. Use your fingers to apply downward pressure to the spring plates and tighten FEED WINDOW the mounting screws.
  • Page 57 3 Operation 3.3.2.8 Pile Height Adjustment During the operation of the machine, the paper stack automatically rises until the top sheet reaches a predetermined height. The stack height is controlled by a checking bar above the stack. As the stack approaches the feeding height, the checking bar begins to strike the top of the stack.
  • Page 58 3 Operation 3.3.2.10 Blow-Air System The blow-air system performs several functions. First, it separates the sheets so the effect of the vacuum bleeding through the paper is less critical. Also, with the second sheet separated from the first sheet, it allows air to get in between the sheets when the top sheet is removed from the stack.
  • Page 59 3 Operation 3.3.2.11 Moving the Pull-In / Hold- -Down Rollers HOLD- - The rollers can be positioned in any one of four DOWN ROLLERS positions. To change, pull the hand knob up to disengage and slide the assembly along the shaft to the position desired.

  • Page 60: Adjusting The Reregister Unit

    3 Operation 3.3.3 Adjusting the Reregister Unit Once the reregister section is adjusted for paper size, no operating adjustment should be necessary except for dial positioning. When the basic size of the sheet is changed, then it is necessary to adjust the unit. 3.3.3.1 Sheet Length This is the length of the sheet from the binding side...
  • Page 61 3 Operation Loosen knob and slide hold--down roller assemblies where necessary. CAUTION! MAKE CERTAIN THAT THE REAR TIP OF THE HOLD- -DOWN SHOE IS NEITHER DOWN TOO TIGHT ON THE LOWER TABCUTTER KNIFE SO AS TO CAUSE THE SHEETS TO BIND OR SO HIGH THAT THE INCOMING SHEETS TEND TO STRIKE THE UPPER TABCUTTER KNIVES.
  • Page 62 3 Operation 3. Pullback Hold--Down Rollers: Adjust so that the PULLBACK HOLD- -DOWN ROLLERS two outside units hold down near the outer edges of the paper. Fig. 3-43. Pullback Hold- -Down Rollers Loosen the Allen screw to move the guide assembly.

  • Page 63: Machine Start--Up

    3 Operation 3.3.4 Machine Start- -Up Step: 1. Main Power Switch ON. MAIN POWER SWITCH Fig. 3-46. Circuit Breaker Switch (ON) HEATER To laminate plastic to paper: Step: 2. Press HEATER pushbutton. Step: 3. Set temperature controllers to 220--230_F as a starting point. Note ! Starting Heaters now will allow heaters to reach operating...
  • Page 64 3 Operation Step: 2. Set the gap between the plastic folding roller guides to three film thickness by moving the lower roller guide. 3 FILM THICKNESS Step: 3. Tighten the adjustment knob. 3 FILM THICKNESS DRIVE ROLLER FOLDING ROLLER GUIDES Fig.
  • Page 65 3 Operation Step: 6. Hand feed film into the plastic feed mechanism. PLASTIC FEEDER Note ! The glue side of the film should be against the guide roller. GUIDE ROLLER Fig. 3-51. Hand Feed Film into Machine Step: 7. Turn key switch to RUN. SAFE MAINT Fig.
  • Page 66 3 Operation Step: 10.Press START pushbutton. START Fig. 3-55. Start Pushbutton Step: 11. Press and hold PLASTIC ADVANCE pushbutton till plastic (Mylar) enters the Tip Die. Note ! The Plastic Advance button is located on the right side of the electrical cabinet directly over the Tip Die assembly.
  • Page 67 3 Operation Step: 13.Lift the window assembly to expose the Tip Die. Step: 14.Loosen the film stop adjustment screw. Step: 15.Set film stop to 1/32” from edge of film after plastic size handwheel has been FILM TIP DIE set. Step: 16.Retighten the film stop adjustment screw.
  • Page 68 3 Operation Step: 20.If the plastic (Mylar) fold is uneven, move roller to the left as shown in Fig. 3-60. ROLLER MYLAR FOLD UNEVEN EDGE ROLLER FOLDING GUIDE TOP VIEW MYLAR FILM DRAG ROLLER KNOB Fig. 3-60. Move Drag Roller Left If Mylar is Tracking Unevenly C9999- -2 Issue 1 3- -28...
  • Page 69 3 Operation ROLLER ROLLER ROLLER GUIDE MYLAR MYLAR FILM FOLDING ROLLER GUIDE MYLAR DRAG ROLLER KNOB TOP VIEW FRONT VIEW Fig. 3-61. Inspect Plastic Feed Tracking Step: 21.If Mylar is tracking behind the fold and drive rollers, move roller to the right as shown in Fig. 3-61. C9999- -2 Issue 1 3- -29...
  • Page 70 3 Operation Loader Set- -Up. Step: 1. Pull out the paper lift handwheel and lower the paper lift. PAPER LIFT HAND- Step: 2. Set paper supports to fit paper. WHEEL Note ! Make sure left support is not underneath left guide rail. PAPER SUPPORTS Fig.
  • Page 71 3 Operation Step: 3. Load paper stock. Step: 4. Push handwheel in and raise the paper lift till the paper is level with top screw of the middle front guide. MIDDLE Note ! Make sure paper lift handwheel is fully FRONT PAPER GUIDE...
  • Page 72 3 Operation Set Sheet Separators And Separator Air Valves PAPER RESET FEED Adjust valves according to the size and weight of the paper. The following steps will start the Blower, so that the system can be adjusted. Step: 1. Push RESET button. Step: 2.
  • Page 73 3 Operation PLASTIC TAB POSITION POSITION HANDWHEEL TAB SIZE HANDWHEEL PLASTIC SIZE HANDWHEEL HANDWHEEL Fig. 3-68. Set Handwheels for Tabs Step: 6. Use the charts in the back of this section to set the machine up for the desired tabs. Step: 7.
  • Page 74 3 Operation Step: 8. Run at least six test sheets of stock. HIGH Check each sheet for: TOPPING High Topping Roller tension. Steel ball placement. Cut (tab and edge of stock) BAD CUT Knife blade adjustment Dull knives Fig. 3-70. Test Sheets Film Seal (adhesiveness to stock) Heat or seal time Bad film...

  • Page 75: Start-Up For Run

    3 Operation 3.3.5 Start-Up for Run COUNTER Step: 1. Set feeder counter to desired quantity of sheets to be run. Fig. 3-72. Feeder Counter Step: 2. Turn key switch to RUN. SAFE MAINT Fig. 3-73. Key Switch Step: 3. Press RESET pushbutton. RESET Fig.
  • Page 76 3 Operation Note ! If tabs are to be laminated, include PLASTIC this Step. If not, skip this Step. FEED Step: 5. Press PLASTIC FEED pushbutton to turn Fig. 3-76. Plastic Feed Pushbutton Step: 6. Press PAPER FEED pushbutton to turn PLASTIC ON machine for the run.

  • Page 77: Handwheel And Tab Set-Up

    3 Operation 3.4 Handwheel and Tab Set-Up 10000 B1 Issue 1 3-37...

  • Page 78: Hand Wheel And Tab Set-Up Definitions

    3 Operation 3.4.1 Hand Wheel and Tab Set-Up Definitions MARGIN TAB BANK MARGIN 1/2” 1/2” SIZE PLASTIC SIZE 11” SHEET LENGTH Fig. 3-79. Chart Diagram (Example: English Measurement 3 Tab Bank, 11” Sheet Length, 1/2” Margin) Use the definitions in the above diagram to determine hand wheel set ups. Margin: The dimension from the top or bottom edge of the sheet to the outwardmost flat edge of the first or last tab on the page.
  • Page 79 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 5 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 2.31...
  • Page 80 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 6 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 2.81...
  • Page 81 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 7.25 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 3.44...
  • Page 82 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 7.25 inch Change Tab Side and Margin Margin 0.25 inch (1/4") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 3.38...
  • Page 83 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 7.75 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 3.69...
  • Page 84 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 7.75 inch Change Tab Side and Margin Margin 0.25 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 3.63...
  • Page 85 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 8 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END...
  • Page 86 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 8.5 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 4.06...
  • Page 87 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 8.5 inch Change Tab Side and Margin Margin 0.25 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 4.00...
  • Page 88 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 8.5 inch Change Tab Side and Margin Margin 0.50 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 3.75...
  • Page 89 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 9 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 4.31...
  • Page 90 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 9.5 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 4.56...
  • Page 91 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 9.5 inch Change Tab Side and Margin Margin 0.25 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 4.50...
  • Page 92 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 9.5 inch Change Tab Side and Margin Margin 0.50 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 4.25...
  • Page 93 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 11 inch Change Tab Side and Margin Margin 0.13 inch (1/8") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.38...
  • Page 94 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 11 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.31...
  • Page 95 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 11 inch Change Tab Side and Margin Margin 0.25 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.25...
  • Page 96 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 11 inch Change Tab Side and Margin Margin 0.50 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.00...
  • Page 97 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 12 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.81...
  • Page 98 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 12 inch Change Tab Side and Margin Margin 0.25 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.75...
  • Page 99 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 12 inch Change Tab Side and Margin Margin 0.50 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 5.50...
  • Page 100 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 14 inch Change Tab Side and Margin Margin 0.19 inch (3/16") for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 6.81...
  • Page 101 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 14 inch Change Tab Side and Margin Margin 0.25 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 6.75...
  • Page 102 Scott 10,000 Index Tab Set-Up Sheet Standard Tabs Tab Side 14 inch Change Tab Side and Margin Margin 0.50 inch for different set-ups. TABS PLASTIC PLASTIC PLASTIC BANK SIZE SIZE POSITION POSITION SIZE PLASTIC AND TAB POSITIONS OTHER THAN END Position 6.50...
  • Page 103 Scott 10,000 Index Tab Set-up Sheet METRIC TABS Tab Side 297 mm 297mm x 210mm - A4 Margin 0 mm TABS PLASTIC PLASTIC PLASTIC BANK SIZE LENGTH POSITION POSITION LENGTH PLASTIC AND TAB POSITIONS OTHER THAN END 148.50 158.50 84.25 74.25...
  • Page 104 Scott 10,000 Index Tab Set-Up Sheet METRIC TABS Tab Side 210 mm 297mm x 210mm - A4 Margin 0 mm TABS PLASTIC PLASTIC PLASTIC BANK SIZE LENGTH POSITION POSITION LENGTH PLASTIC AND TAB POSITIONS OTHER THAN END 105.00 115.00 62.50 52.50...
  • Page 105 Scott 10,000 Index Tab Set-Up Sheet METRIC TABS Tab Side 297 mm 297mm X 210mm - A4 Margin 1 mm TABS PLASTIC PLASTIC PLASTIC BANK SIZE LENGTH POSITION POSITION LENGTH PLASTIC AND TAB POSITIONS OTHER THAN END 147.50 157.50 80.75 74.75...
  • Page 106 Scott 10,000 Index Tab Set-Up Sheet METRIC TABS Side 210 mm 297mm X 210mm - A4 Margin 1 mm TABS PLASTIC PLASTIC PLASTIC BANK SIZE LENGTH POSITION POSITION LENGTH PLASTIC AND TAB POSITIONS OTHER THAN END 104.00 114.00 59.00 53.00...
  • Page 107 3 Operation Note ! Page intentionally left blank. 10000 B1 Issue 1 3-39...

  • Page 108: Maintenance

    4 Maintenance 4 MAINTENANCE C9999- -2 Issue 1 C9999- -2 Issue 1 4- -1...
  • Page 109 4 Maintenance Intentionally blank C9999- -2 Issue 1 4- -2...

  • Page 110: Machine Lubrication

    4 Maintenance Maintenance 4.1.1 Machine Lubrication 4.1.1.1 Main Drive The Dodge Tigear reducer incorporates the unique Relialube system which eliminates the lengthy preparation normally required to put a reducer into service. The Dodge Tigear reducer is properly filled at the factory with sufficient lubricant for all mounting positions.

  • Page 111: Chain Lubrication

    4 Maintenance 4.1.1.2 Kick Back Gearbox HUB CITY BEVEL GEAR (UNDER CROSS CONVEYOR) The Hub City Model M2 gearbox is located under the cross conveyor assembly. Do not operate the machine without making sure that the Kickback gearbox contains the correct amount of oil.
  • Page 112 4 Maintenance VACUUM BAR GREASE FITTING VACUUM BAR GREASE FITTING PILE FEEDER LIFT GEARS PILE LIFT GREASE FITTING PILE PILE FEEDER DRIVE GEARS LIFT FRONT REAR Fig. 4-4. Paper Feeder GREASE FITTING Fig. 4-5. Grease Fitting - - Inside Pile Feeder 4.1.2.1 Feeder There are four grease fittings on the paper feeder.
  • Page 113 4 Maintenance Lightly grease pile feeder drive and lift gears with white lithium grease. Lightly lubricate the face of the pile lift cam with Superior Graphite 35201G. Note ! Use White Lithium Grease for paper pile feeder lubrication. 4.1.2.2 Plastic Feed Slide There is one grease fitting located on the plastic feed slide inside the cover on the plastic feed mechanism.
  • Page 114 4 Maintenance ASSEMBLY UNIT / VENDOR UNITS INTERVAL LUBE SPECIFICATION REDUCER (DODGE TIGEAR) ------------ ------------ MOBIL SHC--634 OR ULTRACHEM CHEMLUBE 140 RELIALUBE SYSTEM (Change oil only when performing maintenance that requires gearbox disassembly.) KICK BACK GEAR BOX AFTER 1ST Hub City GL--90 (HUB CITY MODEL M2) 100 HRS 2500 HRS...

  • Page 115: Vacuum Pump Maintenance

    4 Maintenance 4.1.3 Vacuum Pump Maintenance Regular inspection can prevent unnecessary damage and repairs. Intake and exhaust filters require periodic inspection and replacement. Initial inspection is suggested at 500 hours. After that, user should determine the frequency. Keeping filter clean can prevent most problems. Dirty filter decrease unit performance and service life.
  • Page 116 4 Maintenance END CAP END CAP ASSEMBLY FELT O- -RING MUFFLER BOX GASKET END PLATE VANE SHROUD BODY Fig. 4-9. Gast Vacuum Pump Model 1023- -101Q- -G608X 4.1.3.1 Filter Inspection and Replacement Step: 1. Make sure all power is turned off and all Step: 7.

  • Page 117: Machine Timing

    4 Maintenance Machine Timing Proper timing must exist to obtain acceptable machine operation. Operation of machine while out of time will result in unacceptable production and may result in machine damage and/or personal injury. Disturbances to the timing of the machine requires completion of the following adjustment procedures. Vacuum Bar Kick Back Cam Plastic Feed &...

  • Page 118: Maintenance Mode

    4 Maintenance TAB CUTTER DRIVE SHAFT PILE FEED & CUT MACHINE CYCLE CAM KICK BACK CAM Fig. 4-11. Machine Back View - - Guards Must Be Removed To View Parts 4.2.1 Maintenance Mode SAFE The Maintenance mode position on the key switch is used to perform maintenance and diagnostic MAINT functions.

  • Page 119: Preparation For Timing Procedures

    4 Maintenance 4.2.2 Preparation for Timing Procedures UPPER HEAT BONDING ROLLERS (UNDER COVER) REREGISTER DRIVE SHAFT CHAIN A TAKE UP BLOCK CHAIN A FEEDER DRIVE SHAFT CHAIN B PLASTIC FEED & CUT MAIN DRIVE SHAFT CHAIN C OPERATING ARM SWITCH SHAFT CHAIN B TAKE- -UP BLOCK CHAIN C TAKE UP ARM Fig.
  • Page 120 4 Maintenance HEATER CARTRIDGE HOLES REPRESENTS HEATER CARTRIDGE HOLES SPROCKETS Fig. 4-14. Radial Position of Upper Bonding Rollers C9999- -2 Issue 1 4- -13...

  • Page 121: Chain A & B Removal

    4 Maintenance UPPER HEAT BONDING ROLLERS REREGISTER DRIVE SHAFT REPRESENTS HEATER CARTRIDGE HOLES SPROCKETS CHAIN A CHAIN A TAKE- -UP BLOCK FEEDER DRIVE SHAFT CHAIN B PLASTIC FEED & CUT MAIN DRIVE SHAFT OPERATING ARM CHAIN B SHAFT SWITCH CHAIN C TAKE- -UP CHAIN C TAKE UP ARM...

  • Page 122: Feeder Timing

    4 Maintenance 4.2.4 Feeder Timing VACUUM BAR TIMING PAPER VACUUM MARK NOZZLE THUMBSCREW ADJUSTMENT Fig. 4-16. Position the Paper Vacuum Nozzle Step: 1. Locate vacuum bar on feeder section. Step: 2. Nozzles on vacuum bar are correctly timed when positioned as shown in Fig. 4-16. Step: 3.

  • Page 123: Plastic Feed & Cut Operating Arm

    4 Maintenance 4.2.5 Plastic Feed & Cut Operating Arm TIMING MARKS OPERATING METAL STRAIGHT EDGE CLAMP Fig. 4-17. Cut Operation Arm The Plastic Feed and Cut operating arm is located on backside of machine just above the vacuum pump assembly. Timing marks are located on the top of rectangular block and the frame of the machine.

  • Page 124: Tab Cutter Timing

    4 Maintenance 4.2.6 Tab Cutter Timing Tab cutter eccentric is located on the backside of the machine. Fig. 4-18. Location of Tab Cutter Eccentric Step: 1. Locate long rod at the opposite end of the rear plate that connects to the tab cutter drive eccentric.

  • Page 125: Machine Cycle Cam Timing

    4 Maintenance 4.2.7 Machine Cycle Cam Timing >1mm Step: 1. Adjust the proximity switch as close as possible to the machine cycle cam without touching the cam. The gap should be less that 1mm. PROX. SWITCH CYCLE CAM Fig. 4-20. Adjust Proximity Switch to Less Than 1 mm From Machine Cycle Cam Step: 2.

  • Page 126: Position Of Kick Back Cam

    4 Maintenance 4.2.8 Position of Kick Back Cam Step: 1. Locate the kick back cam that moves the kick back rollers up and down. KICK BACK CAM Fig. 4-22. Locate the Kick Back Cam Note ! Kickback cam does not require alignment when the flat of the cam is 15 degrees offset.
  • Page 127 4 Maintenance 4.2.9 Reregister Section GEARBOX SHAFT CONNECTING Reregister section is located after the heat rollers BLOCK underneath the cross conveyor before the tab GEARBOX cutter end of the machine. The reregister arm is attached to the gearbox output shaft. The gearbox drives the reregister slide operating arm or “jogger”...
  • Page 128 4 Maintenance 4.2.10 Rubber Kick Back Roller RUBBER KICKBACK ROLLERS Rubber kick--back rollers are located behind the nylon hold down rollers, in front of the tab cutter when viewed, from a standing position in front of the tab cutter. STEEL SHAFT NYLON HOLD- -BACK ROLLERS...
  • Page 129 4 Maintenance 4.2.11 Tab Cutting The tab cutter knives are located near the tab cutter handwheel on the left end of the machine. TAB CUTTING KNIVES Fig. 4-28. Locate the Tab Cutter Knives Step: 1. Measure the height of the knives at the point where the long straight edge meets POINT OF TANGENCY the first curve.

  • Page 130: Reinstall Chains

    4 Maintenance 4.2.12 Reinstall Chains UPPER HEAT BONDING ROLLERS REREGISTER DRIVE SHAFT REPRESENTS HEATER CARTRIDGE HOLES SPROCKETS CHAIN A CHAIN A TAKE- -UP BLOCK FEEDER DRIVE SHAFT CHAIN B PLASTIC FEED & CUT MAIN DRIVE SHAFT OPERATING ARM SHAFT SWITCH CHAIN B CHAIN C TAKE- -UP...

  • Page 131: Calibration

    4 Maintenance 4.2.13 Calibration Proper calibration must exist to obtain acceptable machine operation. Re--calibration of the handwheels may become necessary when difficulties arise in making the tab size, tab location, plastic size, or correct location of the plastic in regards to dimensions set on the handwheels. 4.2.13.1 Prepare for Calibration Procedures Prior to attempting the calibration procedures, it is important to have proper materials and ensure that the initial settings on the handwheels correspond to the size of the paper being used.

  • Page 132: Handwheel Settings

    4 Maintenance HANDWHEEL READING MARK INCH RULER READS HANDWHEEL 0”- -8” SCALE READS 0- -9 Fig. 4-33. Handwheel Configuration 4.2.14 Handwheel Settings The recommended settings for the plastic size handwheels and tab size handwheel is 3.00 inches and 4.00 inches (76.25mm & 101.5mm) respectively. (See Fig. 4-32. for handwheel locations) These settings are to be used no matter what size paper is being used for calibration procedures.

  • Page 133: Handwheel Calibration Procedures

    4 Maintenance 4.2.15 Handwheel Calibration Procedures ALLEN WRENCH PLASTIC FEED / LOCKING SCREW TIP- -DIE NUT LOCKING AND WASHER SCREW ACME SCREW LOCKING PLASTIC SIZE SCREW HANDWHEEL HOLE LOCKING SCREW AND WASHER HOLE PILE FEED ACME PLASTIC POSITION SCREW HANDWHEEL Fig.

  • Page 134: Plastic Size Handwheel

    4 Maintenance 4.2.16 Plastic Size Handwheel Step: 1. If power has not been applied to machine, do so at this time. Make sure the heaters are turned on and up to temperature. PLASTIC PLASTIC SIZE POSITION HANDWHEEL HANDWHEEL Fig. 4-35. Plastic Position Handwheel Step: 2.
  • Page 135 4 Maintenance Step: 9. Finally, use the machine speed control to slowly index one piece of paper up into machine, feeding plastic out. Stop paper just before plastic is about to cut. Position plastic stop away from end of plastic piece approximately 1/32th inch (.75mm).

  • Page 136: Plastic Position Handwheel

    4 Maintenance 4.2.17 Plastic Position Handwheel PLASTIC PLASTIC SIZE POSITION HANDWHEEL HANDWHEEL Fig. 4-39. Plastic Position Handwheel Step: 1. Turn plastic feed ON, then run two sheets of paper through the machine. PLASTIC FEED Note ! Ensure that plastic stop is not set too close or too far away from plastic.
  • Page 137 4 Maintenance Step: 2. Jog both sheets together to insure plastic registration is good. Step: 3. Flip one sheet over, then jog both sheets together. The plastic on the reversed sheet should back up to the plastic on the other sheet. If this is not achieved, perform feeder adjustment in Step: 4.

  • Page 138: Tab Position Handwheel

    4 Maintenance 4.2.18 Tab Position Handwheel TAB POSITION HANDWHEEL TAB SIZE HANDWHEEL Fig. 4-43. Turn Plastic Feed Button Off Step: 1. Turn plastic feeder OFF. PLASTIC Step: 2. Jog one piece of paper through the FEED machine up to the tab cutter. Stop paper just before reregister side guide touches the paper.
  • Page 139 4 Maintenance Step: 5. The measured difference between both lines should be 1/4 inch. Up to 1/32nd of an inch on either side of 1/4 inch pushover dimension is acceptable. Note ! If 1/4 inch pushover is not achieved, perform Steps 6 through 8. 1/4”...
  • Page 140 4 Maintenance 4.2.19 Tab Position Calibration TANGENT 4.0” POINT (101.6mm) Tab position calibration sets two dimensions at the same time: the tab size and the center line of tabcut on the paper. Measure tab at tangent point along side of tab where small straight side meets curve near top of tab.
  • Page 141 4 Maintenance Step: 3. Adjust one knife package to achieve the 4.0 inch (101.6mm) dimension by moving the package backwards or forwards. Note ! The package that you move depends which way the tab is out of center. This can be determined by turning a sheet over and jogging both together, if they do not back each other up, move the knife package that helps to...

  • Page 142: Slip Rings And Brushes

    4 Maintenance 4.2.20 Slip Rings and Brushes MOUNTING SCREWS Electricity to heat each rollers is applied through a BRUSH HOLDER brush and slip ring assembly. The brushes are held in brush holder spring clips which force the carbons against the rings. Since the brushes are manufactured from graphite, they will gradually wear away and have to be replaced.
  • Page 143 4 Maintenance 4.2.21 Plastic Feed and Fold Mechanism The incoming plastic is folded by passing between two roller assemblies just before it reaches the drive rollers. The space between these rollers determines the sharpness of the fold or crease. The degree of fold or crease is very important since it determines the ability of the cut piece to open and be picked up by the sheet.
  • Page 144 4 Maintenance Step: 2. Set the gap between the plastic feed roller guides to 3 film thickness by moving the lower roller guide. 3 FILM THICKNESS Step: 3. Tighten the adjustment knob. ROLLER 3 FILM THICKNESS JAM DETECTOR ROLLER GUIDES Fig.
  • Page 145 4 Maintenance Step: 4. Load film reel on the reel holder. Step: 5. Thread film through the film guides as FILM shown. FILM SPOOL REEL FILM GUIDES Fig. 4-59. Loading the Film Step: 6. Fold the film in half and hand feed film into the plastic feed mechanism.
  • Page 146 4 Maintenance Step: 8. Press RESET pushbutton. RESET Fig. 4-62. Reset Pushbutton Step: 9. Adjust Drive Speed to 7. DRIVE SPEED Fig. 4-63. Adjust Drive Speed Step: 10.Press START pushbutton. START Fig. 4-64. Start Pushbutton Step: 11. Press and hold PLASTIC ADVANCE PLASTIC pushbutton till plastic enters the Tip Die.
  • Page 147 4 Maintenance 4.2.22 Chip Removal System The machine is equipped with an automatic chip removal system which pulls the cut--out or plastic chip from between the dies and deposits it in a waste container. This eliminates the need to sweep up the chips and insures that the chips are removed from the tip die to help prevent plastic jam--ups.

  • Page 148: Tip Die Assembly

    With Scott Equipment’s tip die exchange program, it is not necessary for you to set the dies. Simply remove the entire unit and return it to Scott. For a modest fee, a factory refurbished die will be returned in it’s place.
  • Page 149 4 Maintenance 4.2.23.1 Removing and Replacing the Plastic Tip- -Die Unit KNURLED KNOB IN- -FEED ROLLER The plastic tip--die unit is designed in such a way that it can be easily removed from the machine. Step: 1. Set the Plastic Length Handwheel to: 3” Step: 2.
  • Page 150 4 Maintenance Step: 12.Remove the pin (shoulder screw and Nylock nut) which connects the drive linkage to the cutting package. SHOULDER SCREW Fig. 4-70. Remove Connecting Pin CAUTION! USE CAUTION WHILE DISCONNECTING LINKAGE FROM CUTTING PACKAGE. LINKAGE IS SPRING LOADED AND UNDER PRESSURE.
  • Page 151 4 Maintenance 4.2.24 Reinstalling the Tip Die Assembly CUT OFF FINGER When re--installing the plastic tip--die unit, carefully do the following: Step: 1. Follow the reverse of the above procedure. Step: 2. When connecting the drive mechanism to the cutting package, make certain that the cut--off finger is horizontal in the “up”...
  • Page 152 4 Maintenance 4.2.25 Hold Down Strap on Delivery Conveyor PAPER CATCHER The hold down strap should be curved and the tip should rest lightly on the delivered stack of sheets. It should be set light enough to allow the sheet being delivered to lift it and slide against the catcher.

  • Page 153: Setting Tab Cutter Knives

    All operators should read this section. Note ! The knives are precision made and must be sent to Scott for sharpening. Fig. 4-77. Tab Cutter Unit Before going into a detailed explanation, a summery of the procedure is as follows: Step: 1.
  • Page 154 4 Maintenance 4.2.26.1 To Install Knives Step: 1. Depress E--Stop button. This is for the operator’s safety. The operator must rotate the upper knives by hand. Unless this is done, you cannot get a proper setting. Step: 2. Disconnect the lower rod ends which rotate the upper knives.
  • Page 155 4 Maintenance Step: 8. “Clear” the knives so that although they UPPER KNIFE are set closely, they will not bump or rub. To do this, remove the Allen wrench and very carefully rotate the upper knife once or twice. Note ! Leave the lower knife free when rotating the upper knife.
  • Page 156 4 Maintenance If you cannot get the proper setting by performing the above procedure, send the knives to Scott for sharpening. DO NOT JAM THE KNIVES INTO EACH OTHER TO MAKE THEM CUT. The above procedure is important for the following reasons: If the above is not done, they will require much more sharpening than they should.

  • Page 157: Paper Stocks

    Scott Ten Thousand: Bonding Ability of the Paper Stock.
  • Page 158 4 Maintenance Weight of the paper stock being fed. The weight of the paper stock, within the normal range of stocks used for index tabs, has some effect on the running rate or production of the machine. If the stock becomes warped or curled, the lighter stocks will be harder to handle.

  • Page 159: Hot Roller

    4 Maintenance 4.2.28 Hot Roller A “hot” roller is a roller which becomes overheated and will not be controlled by the temperature controllers. This condition is due to an electrical failure. When this condition exists, the machine will not produce plastic tabs properly because the plastic may adhere to the rollers or bubble from excessive heat.
  • Page 160 4 Maintenance 4.2.28.1 Installing Plastic Openers On Plastic Tip- -Die The purpose of the “inside” plastic openers is to ensure that the end of the folded strip of plastic (Mylar) is positively opened after each cut. The “outside” plastic opener performs two functions. First, it helps to ensure plastic tabs open after they are cut--off.

  • Page 161: Plastic Reel Holder Adjustment Procedure

    4 Maintenance 4.2.29 Plastic Reel Holder Adjustment Procedure The following procedure will allow you to adjust the plastic reel holder assembly for proper operation. ROLLERS WEIGHT ROLLERS RETAINING SPINDLE ROLLERS PHOTO A PHOTO B Fig. 4-85. Reel Holder Assembly As shown in Photo A, the spindle of the reel holder assembly is located in the middle of the unit. As the plastic reel unwinds and finally runs out, the weight on the left side of the reel holder causes the spindle to become loosened.

  • Page 162: Fiber Optics

    4 Maintenance 4.2.30 Fiber Optics The Scott 10,000 has one set of fiber optics for the Paper Trip / Counter. It is mounted inside the pile feed cover on the R.H. side. FIBER OPTIC AMPLIFIER REAR OF MACHINE Fig. 4-86. Fiber Optics Amplifier Location 4.2.30.1 Fiber Optic Cleaning - - Daily...
  • Page 163 4 Maintenance 4.2.30.2 Calibrating Fiber Optics The fiber optic amplifier is preset at the factory and should not require too much adjustment but due to variations in index stocks, the amplifier may have to be slighty recalibrated. If the sensitivity is set too strong, it may read right through certain paper stocks.
  • Page 164 4 Maintenance Step: 4. Remove the front cover of the amplifier box. Step: 5. Turn the sensitivity screw counter--clockwise until both the green and amber lights go out. (Adjustment screwdriver is located inside cover). SENSITIVITY ADJUSTMENT Step: 6. Turn Sensitivity screw back clockwise SCREW until the green light goes on and the amber light turns off.

  • Page 165: Machine Cleaning

    4 Maintenance 4.2.31 Machine Cleaning 4.2.32 Feed, Drive, Hold Down & Tension Rollers All Feed/Drive/Hold Down and Tension Rollers should be cleaned with a mild detergent soap only. Note ! Do not use harsh chemicals to clean the machine. This could cause damage to the rollers. CAUTION! USE CAUTION WHEN CLEANING HEATED ROLLERS.
  • Page 166 4 Maintenance Step: 4. Remove both top covers TOP COVER Fig. 4-93. Remove Top Cover Step: 5. Turn Key switch to MAINT position. SAFE MAINT Fig. 4-94. Turn Key Switch to Pendant Position C9999- -2 Issue 1 4- -59...
  • Page 167 4 Maintenance Step: 6. Apply a light oil or baby oil to a clean cotton shop rag and wipe adhesive build--up off of upper and lower heat rollers. UPPER HEAT ROLLERS LOWER HEAT ROLLERS Fig. 4-95. Wipe Build- -Up Off of Rollers Step: 7.

  • Page 168: Scott 10,000 Parts

    5 Scott 10,000 Parts 5 SCOTT 10,000 PARTS Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1 Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 169 5 Scott 10,000 Parts SCOTT OFFICE SYSTEMS PARTS ORDERING INFORMATION 1. When corresponding or ordering parts from SCOTT OFFICE SYSTEMS include complete Business Name, Street Address, City, State, Country, Zip Code and Machine Serial Number. 2. Order by part number and description as shown in the manual.
  • Page 170 5 Scott 10,000 Parts PARTS RETURN To enable us to handle credit efficiently and promptly, and to save our Customers unnecessary expense and delay, the following procedures have been established. 1. Customers are requested not to return parts of any kind without first communicating by letter or telephone with the Parts Service Department.

  • Page 171: Assembly Locator

    5 Scott 10,000 Parts 5.1 ASSEMBLY LOCATOR PLASTIC REEL HOLDER UNIT CONTROLS CABINET HEAT ROLLER UNIT & TAB WIPER UNIT TIP DIE UNIT REREGISTER UNIT PLASTIC FEED UNIT & PLASTIC CUT UNIT TAB CUTTER UNIT REGISTER BOARD UNIT PILE FEED UNIT...
  • Page 172 5 Scott 10,000 Parts This page is intentionally left blank 5.1 ASSEMBLY LOCATOR Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

  • Page 173: Pile Feed - Register Board Adjustment

    5 Scott 10,000 Parts 5.2 PILE FEED - REGISTER BOARD ADJUSTMENT REF. REGISTER BOARD ASS’Y REF. REGISTER BOARD ASS’Y REF. BASE & DRIVE ASS’Y REF. HANDWHEEL ASS’Y Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 174 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0196--1 PLATE, FRONT SIDE, RH HW--51230 SCREW, SHC, PF--0195 PLATE, FRONT SIDE, LH HW--81010 KNOB, #32326, JERGENS PF--0170-- BAR, CROSS PF--0243 BAR, HOLD DOWN...

  • Page 175: Pile Feed Drive

    5 Scott 10,000 Parts 5.3 PILE FEED DRIVE REF. BASE & DRIVE ASS’Y REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. BASE & DRIVE ASS’Y Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 176 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--65040 BUSHING, BALL PF--7801 SHAFT #A- -162536, THOMSON PF--0113 BLOCK, BALL BUSHING HW--53150 SCREW, BUTTON HD., HW--49040 WASHER, FLAT, HW--51230 SCREW, SHC,...

  • Page 177: Pile Feed Drive & Tensioner

    5 Scott 10,000 Parts 5-10 5.4 PILE FEED DRIVE & TENSIONER REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 178 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66040 BEARING, BALL C--2059 PLATE, TAKE UP #Z99R- -12, TORRINGTON HW--61050 RING, RETAINING HW--53220 SCREW, BUTTON HD., #5100- -75, TRUARC HW-49050 RACE, THRUST...

  • Page 179: Pile Feed - Vacuum Bar Drive

    5 Scott 10,000 Parts 5-12 5.5 PILE FEED - VACUUM BAR DRIVE REF. PILE FEED DRIVE & TENSIONER ASS”Y (ITEM REF. VACUUM BAR ASS’Y (ITEM #5) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2)
  • Page 180 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0147 SHAFT, VACUUM PICK UP HW--61050 RING, RETAINING #5100- -75, TRUARC PF--0140 PIPE, VACUUM CONNECTION PF--0134 SHAFT, VACUUM BAR DRIVE PF--0198 ARM, NOZZLE LIFT RH.

  • Page 181: Pile Feed - Vacuum Bar

    5 Scott 10,000 Parts 5-14 5.6 PILE FEED - VACUUM BAR Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 182 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0228 CUP, PICKUP NOZZLE HW--55470 SCREW, THUMB, HW--61040 RING, RETAINING PF--0151 PLUG PF--0231 VACUUM, NOZZLE SCREW, SHC, HW-51260 HW--74020 O--RING PF--0149 PLATE, RETAINING...

  • Page 183: Pile Feed - Paper Guide

    5 Scott 10,000 Parts 5-16 5.7 PILE FEED - PAPER GUIDE REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 184 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51120 SCREW, SHC HW--71050 ROLLER, YOKE #YCRS- -18 TORRINGTON PF--0124 PLATE, HOLD DOWN ROLLER HW--49050 WASHER, FLAT HW--97010 FIBER, OPTIC HW--86030 PULLEY, TIMING GEAR...

  • Page 185: Pile Feed - Optic Mounting

    5 Scott 10,000 Parts 5-18 5.8 PILE FEED - OPTIC MOUNTING REF. WITH REGISTER BOARD. PAPER TRIP I/09 OPTIC 9 Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 186 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--95010 CHANNEL, TRAC AMPLIFIER HW-97017 #SCL37 SS HW--53140 SCREW, BUTTON HD., #XUET- -1401266, SQUARE- -D (PAPER TRIP I/09) HW--97010 FIBER OPTIC REF.

  • Page 187: Pile Height Assembly

    5 Scott 10,000 Parts 5-20 5.9 PILE HEIGHT ASSEMBLY REF. PILE LIFT HANDWHEEL ASS”Y (ITEM #10) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 188 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--57140 PIN, SPRING, HW--51370 SCREW, SHC., HW--66020 BEARING, BALL PF--0194 CONNECTING ROD #Z99R- -8, TORRINGTON HW--61130 RING, RETAINER HW--60070 NUT, HEX, #5101- -75, TRUARC...

  • Page 189: Pile Lift Drive

    5 Scott 10,000 Parts 5-22 5.10 PILE LIFT DRIVE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 190 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0193 SUPPORT, PAPER HW--87060 SPROCKET, PF--0155 HORN, PAPER LIFT HW--59030 KEY, SQUARE HW--84020 BALL, NYLON HW--61050 RING, RETAINING HW--52090 SCREW, SET PF--0230...

  • Page 191: Pile Lift Frame

    5 Scott 10,000 Parts 5-24 REF. REGISTER BOARD 5.11 PILE LIFT FRAME ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. PILE LIFT FRAME ASS’Y Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 192 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51230 SCREW, SHC HW--57190 PIN, SPRING HW--56160 DOWEL, PULL PF--0187 BLOCK, BOTTOM RAIL HW--51470 SCREW, SHC PF--0188 RAIL, BOTTOM HW--57300 PIN, SPRING...

  • Page 193: Pile Lift Handwheel

    5 Scott 10,000 Parts 5-26 5.12 PILE LIFT HANDWHEEL REF. PILE LIFT HANDWHEEL ASS’Y REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 194 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--63100 FITTING, GREASE, PF--0101 SHAFT, PILE LIFT HW--61050 RING, RETAINING HW--59030 KEY, SQUARE #5100- -75 TRUARC PF--9801--A COLLAR HW--88010 GEAR, BROWNING, HW--79030...

  • Page 195: Pile Feed - Sheet Separator

    5 Scott 10,000 Parts 5-28 5.13 PILE FEED - SHEET SEPARATOR REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. PILE LIFT FRAME ASS’Y (ITEM #9) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 196 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--56160 DOWEL, PULL PF--0202 NOZZLE, FRONT BLOW AIR PF--0200 FITTING, BLOW AIR HW--52080 SCREW, SET HW--52010 SCREW, SET PF--0225 PLATE, HOLDER HW--84010...

  • Page 197: Pile Feed -- Stack Guide

    5 Scott 10,000 Parts 5-30 5.14 PILE FEED - - STACK GUIDE REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 198 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0172 NOZZLE, SIDE BLOW PF--0180 GUIDE, STACK RH HW--57050 PIN, SPRING, HW--81020 KNOB, PF--0173 BAR, STACK GUIDE MTG. PF--0176 BAR, STACK GUIDE...

  • Page 199: Pile Feed - Pneumatic Fittings

    5 Scott 10,000 Parts 5-32 5.15 PILE FEED - PNEUMATIC FITTINGS REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 200 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0220--1 COVER, FEEDER L.H. PF--0222 MANIFOLD, BLOW AIR HW--53140 SCREW, BUTTON HD., PF--0221--1 COVER, FEEDER R.H. HW--63260 ELBOW, STREET, HW--47080 GAGE, VACUUM,...

  • Page 201: Pile Feed - Guards, Covers

    5 Scott 10,000 Parts 5-34 5.16 PILE FEED - GUARDS, COVERS REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 202 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0218--1 TOP GUARD HW--97054 RECEPTACLE, MALE #MDC- -4MP- -FWX HW--53060 SCREW, BUTTON HD., PF--0241 POST, GUARD HOLD HW--53150 SCREW, BUTTON HD, PF--0235...

  • Page 203: Pile Feed - Optic Mounting

    5 Scott 10,000 Parts 5-36 5.17 PILE FEED - OPTIC MOUNTING Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 204 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--95088 CHANNEL, TRAC #SCL25 SS HW--53140 SCREW, BUTTON HD., HW--97054 RECEPTACLE, MALE #MDC- -4MP- -FWX HW--97050--SA SENSOR & ACTUATOR 5.17 PILE FEED - OPTIC MOUNTING...

  • Page 205: Pile Feed - Pneumatic Controls "A

    5 Scott 10,000 Parts 5-38 5.18 PILE FEED - PNEUMATIC CONTROLS “A” REF. GUARDS & COVERS & REF. GUARDS & MANIFOLDS REF. GUARDS & (ITEM #8) COVERS & COVERS & MANIFOLDS MANIFOLDS (ITEM #9) (ITEM #9) VIEW - - A VIEW - - A REF.
  • Page 206 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--63310 ELBOW, MALE, HW--63350 TEE, UNION, #3104- -60- -00 LEGRIS LEGRIS #3109- -62- -18 HW--63050 CONNECTOR, MALE, HW--63370 ELBOW, MALE, #3175- -60- -14 LEGRIS...
  • Page 207 5 Scott 10,000 Parts 5-40 VIEW - - A 5.19 PILE FEED - PNEUMATIC CONTROLS “B” VIEW - - A REF. VACUUM BAR - DRIVE ASS’Y (ITEM REF. GUARDS & COVERS & MANIFOLDS (ITEM #10) REF. GUARDS & COVERS (ITEM #8)
  • Page 208 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--95010 CHANNEL, TRAC AMPLIFIER HW-97017 #XUET- -1401266, HW--63300 CONNECTOR, MALE, HW--63360 ELBOW, MALE, #3175- -62- -18 LEGRIS HW--63155 TUBING, 16 FT. #3109- -60- -11 LEGRIS...

  • Page 209: Pile Feed - Belt & Chain Layout

    5 Scott 10,000 Parts 5-42 5.20 PILE FEED - BELT & CHAIN LAYOUT PAPER FLOW Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 210 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--76010 GEARBELT, HW--76030 GEARBELT, HW--76050 GEARBELT, C--7704--FO ROLLER, CHAIN, HW--77020 CONNECTOR, LINK, 5.20 PILE FEED - BELT & CHAIN LAYOUT 5-43 Scott 10,000 Parts...

  • Page 211: Main Motor & Vacuum Pump

    5 Scott 10,000 Parts 5-44 5.21 MAIN MOTOR & VACUUM PUMP VIEW - A VIEW - A Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 212 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--59070 KEY, SQUARE, C--4701 PUMP, VACUUM GAST HW--87130 SPROCKET, HW--95094 RECEPTACLE, 3 PIN MALE #50908 HW--51470 SCREW, SOC. HD. CAP, HW--63310 ELBOW,...

  • Page 213: Base & Drive

    5 Scott 10,000 Parts 5-46 5.22 BASE & DRIVE PAPER FLOW Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

  • Page 214: Base & Drive

    5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0901 PLATE, MAIN MACHINE, L.H. REAR C--0906 BLOCK, ADJUSTMENT HW--60270 NUT, W/ NYLON INSERT, HW--51490 SCREW, SOC. HD. CAP, C--0910 BLOCK, CHAIN...

  • Page 215: Base & Drive

    5 Scott 10,000 Parts 5-48 5.23 BASE & DRIVE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 216 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1005 BLOCK, SIDE C--1112 LABEL, CAUTION, HOT ROLLER HW--51240 SCREW, SOC. HD. CAP, C--1013 COVER, CLEAR LEXAN C--1006 PLATE, ACCESS OPENING HW--53150 SCREW, BUTTON HD.,...
  • Page 217 5 Scott 10,000 Parts 5-50 5.24 BASE & DRIVE PAPER FLOW Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 218 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66050 BEARING, BALL, F--1107 SHAFT, CROSS, REMOVABLE NEW DEPARTURE #Z99R16 HW--61160 RING, RETAINING, F--1121 PLATE, NUT TRUARC #5101- -100 HW--53160 SCREW, BUTTON HD.,...

  • Page 219: Machine Guards

    5 Scott 10,000 Parts 5-52 5.25 MACHINE GUARDS PAPER FLOW Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 220 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--60140 NUT, HEX, HW--49240 WASHER, FLAT NYLON, C--0904 STUD, GUARD MTG. F--1226 LEGEND PLATE, REEL HOLDER C--0905 STUD, GUARD MTG. HW--55353 SCREW, DRIVE,...

  • Page 221: Chain Assembly & Pg. 8 Ref

    5 Scott 10,000 Parts 5-54 5.26 CHAIN ASSEMBLY & PG. 8 REF. C- 2000- MA REF. REREGISTER UNIT. PAPER FLOW 3510 3524 3524 3524 3524 3524 3524 3524 3524 3524 3524 3524 3524 35G18 3516 3516 3516 3516 3516 3516 PF- 0100- MA REF.
  • Page 222 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--7704--RL ROLLER, CHAIN, C--7704--F ROLLER, CHAIN, HW--77020 LINK, CONNECTING, HW--77020 LINK, CONNECTING, C--7704--MD ROLLER, CHAIN, HW--77040 ROLLER, CHAIN, HW--77020 LINK, CONNECTING, HW--77050...

  • Page 223: Register Board - Hold Down Plate

    5 Scott 10,000 Parts 5-56 5.27 REGISTER BOARD - HOLD DOWN PLATE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 224 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ RB--0102 COVER, FEED BOARD RB--0107 BAR, R.H. MOUNTING HW--53166 SCREW, SOC. HD. CAP, HW--51230 SCREW, SOC. HD. CAP HW--57190 SPRING, PIN HW--53150 SCREW, BUTTON HD.,...

  • Page 225: Register Board - Conveyor

    5 Scott 10,000 Parts 5-58 5.28 REGISTER BOARD - CONVEYOR Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 226 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ RB-9902 BELT, RB--0113 BAR, BELT TAKE--UP HW--51380 SCREW, SOC. HD. CAP, HW--98030 COLLAR, 1--PIECE, STEEL BLACK OXIDE HW--84010 BALL, NYLON, RB--0112 ARM, BELT TENSION...

  • Page 227: Plastic Cut - Base

    5 Scott 10,000 Parts 5-60 5.29 PLASTIC CUT - BASE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 228 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0244 PLATE, GUIDE C--0219 SHAFT, BAR HW--51080 SCREW, SOC. HD. CAP, C--0218 GUIDE, BAR BRACKET, L.H. C--0239 GUIDE, LOWER TIP HW--51430 SCREW, SOC. HD. CAP, HW--53060 SCREW, BUTTON HD.,...

  • Page 229: Plastic Cut Assembly

    5 Scott 10,000 Parts 5-62 5.30 PLASTIC CUT ASSEMBLY REF: TIP DIE ASSEMBLY REF: C- 1001 PLATE MAIN MACH. R.H. FRONT REF: PLASTIC CUT BASE REF: C- 0902 PLATE MAIN MACH. L.H. FRONT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 230 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--59060 KEY, SQUARE, HW--57170 PIN, SPRING, HW--87090 SPROCKET, C--0203 BLOCK, ADAPTER HW--52179 SCREW, SOC. SET, C--0220 PLATE, SPRING RETAINER HW--61160 RING, RETAINING C--0226 PLATE, BEARING, R.H.

  • Page 231: Tip Die Unit

    5 Scott 10,000 Parts 5-64 5.31 TIP DIE UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 232 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0316 OPENER, PLASTIC, OUTER C--301 GUIDE, PLASTIC HW--51010 SCREW, SOC. HD. CAP, HW--53020 SCREW, BUTTON HD., C--0316--IS OPENER, PLASTIC HW--51010 SCREW, SOC HD, CAP, 5.31 TIP DIE UNIT...

  • Page 233: Plastic Feed Unit Assembly (A)

    5 Scott 10,000 Parts 5-66 5.32 PLASTIC FEED UNIT ASSEMBLY (A) ROTATION SLIP LOCK Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 234 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--53150 SCREW, BUTTON HD., HW--81060 KNOB, PLASTIC BALL, C--0136 PLATE, SLIP CLUTCH #31304 JERGENS C--0122 BLOCK, SPACER C--0137 DISC, BRAKE HW--52080 SCREW, SET,...

  • Page 235: Plastic Feed Unit Assembly (B)

    5 Scott 10,000 Parts 5-68 5.33 PLASTIC FEED UNIT ASSEMBLY (B) REF: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #14) REF: PLASTIC FEED- UNIT ASSEMBLY (A) (ITEM #31) LOCK ROTATION SLIP REF: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #7) Scott 10,000 Parts...
  • Page 236 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--72020 ROLLER, CLUTCH HW--67070 BEARING, NEEDLE #J- -88 TORRINGTON C--0124--1 ROLLER C--8608 PULLEY, GEARBELT HW--51120 SCREW, SOC. HD. CAP, C--9104 ARMATURE, HUB...

  • Page 237: Plastic Feed Assembly (C)

    5 Scott 10,000 Parts 5-70 5.34 PLASTIC FEED ASSEMBLY (C) REF: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #7) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 238 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0133 SPACER, PLASTIC FEED MOUNTING C--0113 POST, SPACER HW--51250 SCREW, SOC. HD. CAP, HW--51210 SCREW, SOC HD. CAP, HW--57260 PIN, SPRING, C--0114...

  • Page 239: Plastic Feed Unit - Rollers

    5 Scott 10,000 Parts 5-72 5.35 PLASTIC FEED UNIT - ROLLERS REF: PLASTIC FEED UNIT ASSEMBLY (C) (ITEM #4) REF.: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #7) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 240 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--55200 KNOB, KNURLED, HW--81070 KNOB, KNURLED, MCMASTER- -CARR #92421A537 JERGENS #32305 HW--53180 SCREW, BUTTON HD., HW--52150 SCREW, SOC SET, HW--69140 THRUST RACE...

  • Page 241: Plastic Feed - Slide

    5 Scott 10,000 Parts 5-74 5.36 PLASTIC FEED - SLIDE RE, PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #31) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 242 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--69160 RACE, THRUST HW--63080 PLUG, ST- -1224- -2 SYMNCO HW--57170 PIN, SPRING, C--0112 CLAMP, TIMING BELT HW--51240 SCREW, SOC. HD. CAP, HW--51090 SCREW, SOC.

  • Page 243: Plastic Feed - Drive

    5 Scott 10,000 Parts 5-76 5.37 PLASTIC FEED - DRIVE REF: PLASTIC FEED UNIT SLIDE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 244 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66010 BEARING, BALL HW--51380 SCREW, SOC. HD., CAP, NEW DEPARTURE #Z99R- -6 C--0104 BLOCK, ROCKER ARM MOUNTING HW--60200 NUT, NYLON INSERT, C--0115--A...

  • Page 245: Plastic Feed Unit - Covers & Guards

    5 Scott 10,000 Parts 5-78 5.38 PLASTIC FEED UNIT - COVERS & GUARDS REF: PLASTIC FEED UNIT REF: F- 1103; PLATE, MAIN MACH. R.H. Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 246 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1010 BLOCK, MOUNTING C--0135 GUARD HW--51210 SCREW, SOC. HD. CAP, HW--53150 SCREW, BUTTON HD., C--1003 GUARD, PLASTIC FEED HW--54090 SCREW, FLAT HD., 5.38 PLASTIC FEED UNIT - COVERS &...

  • Page 247: Plastic Reel Holder

    5 Scott 10,000 Parts 5-80 5.39 PLASTIC REEL HOLDER Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 248 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1518 ROLLER, SPACER HW--52201 SCREW, SOC. SET, HW--51200 SCREW, SOC. HD. CAP, HW--84030 BALL, NYLON, HW--49040 WASHER, FLAT, C--1503 COUNTER WEIGHT HW--69140...

  • Page 249: Control Panel

    5 Scott 10,000 Parts 5-82 5.40 CONTROL PANEL Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 250 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1557--1 ELECTRICAL BOX HW--51400 SCREW, SOC HD. CAP, C--1601 NAME PLATE, MAIN MACHINE HW--57310 PIN, SPRING, 5.40 CONTROL PANEL 5-83 Scott 10,000 Parts...

  • Page 251: Heat Roller Shafts

    5 Scott 10,000 Parts 5-84 5.41 HEAT ROLLER SHAFTS Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 252 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0806--R RUBBER RLR BLOCK HW--94010 PROBE C--0804--R SHAFT, UPPER STRAIGHT HW--93020 HEATING ELEMENT C--805 SHAFT, LOWER ROLLER HW--57230 PIN, SPRING HW--61180 RING, RETAINING...

  • Page 253: Heat Roller -- Bearing Blocks

    5 Scott 10,000 Parts 5-86 5.42 HEAT ROLLER - - BEARING BLOCKS Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 254 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW-62060 HW--52250 SCREW, SET, RING, RETAINING #RR- -200 SPIROLOX HW--60220 NUT, NYLON INSERT, HW--66050 BALL BEARING #Z99R16 NEW DEPARTURE HW--79130 SPRING, C--0803...

  • Page 255: Paper Support Plate -- Tab Wiper

    5 Scott 10,000 Parts 5-88 5.43 PAPER SUPPORT PLATE - - TAB WIPER REF. (FROM PREV. PG.) REF. (FROM PREV. PG.) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 256 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0819 PLATE, PAPER SUPPORT C--0818 BAR, SPACER HW--54030 SCREW, FLAT HD., HW--51210 SCREW, SOC HD. CAP, HW--85020 NUT, ALLEN, 5.43 PAPER SUPPORT PLATE - - TAB WIPER...

  • Page 257: Heat Roller -- Gears & Sprockets

    5 Scott 10,000 Parts 5-90 5.44 HEAT ROLLER - - GEARS & SPROCKETS Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 258 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW-87080 SPROCKET, BROWNING, HW--56190 DOWEL, PULL, #3524 X 1.00 BORE HW--59060 KEY, SQUARE, HW--51380 SCREW, SOC HD. CAP, HW--88040 GEAR, SPUR, HW--51470 SCREW, SOC HD.

  • Page 259: Slip Ring Assembly

    5 Scott 10,000 Parts 5-92 5.45 Slip Ring Assembly Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 260 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0829--A RING, SLIP (2) HOLES HW--55280 SCREW, ROUND HD., C--0824 SPACER, ELEC. INSL. HW--55270 SCREW, ROUND HD., C--0833 SLEEVE, SLIP RING C--0831--A...

  • Page 261: Heat Roller -- Slip Rings & Brush Blocks

    5 Scott 10,000 Parts 5-94 5.46 Heat Roller - - Slip Rings & Brush Blocks Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 262 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0822 BRUSH, CARBON POWER C--0828 BLOCK, BRUSH MOUNTING C--0827 BLOCK, BRUSH MOUNTING HW--51230 SCREW, SOC HD. CAP, C--0836 HOLDER, BRUSH HW--51230 SCREW, SOC HD. CAP,...

  • Page 263: Tab Wiper Unit

    5 Scott 10,000 Parts 5-96 5.47 TAB WIPER UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 264 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1410 BLOCK, RETAINER C--1414 WIPER, PLASTIC TAB HW--51220 SCREW, SOC HD. CAP, C--1412 PLATE, BACK--UP C--1411 HOLDER, TAB WIPER HW--51200 SCREW, SOC HD. CAP,...

  • Page 265: Tab Wiper -- Hold Down Roller

    5 Scott 10,000 Parts 5-98 5.48 TAB WIPER - - HOLD DOWN ROLLER Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 266 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1408 GUIDE, PLASTIC TAB PAPER HW--66010 BEARING, BALL, #Z99R6 NEW DEPARTURE C--1409 GUIDE, PLASTIC TAB PAPER C--1405 HOUSING, BEARING HW--54020 SCREW, FLAT HD.,...

  • Page 267: Heat Roller -- Guards

    5 Scott 10,000 Parts 5-100 5.49 HEAT ROLLER - - GUARDS Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 268 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1415 YOKE, SMALL HW--97050 SENSOR & ACTUATOR SIPHA #44531- -0250 C--1417 COVER, FRONT HW--97054 RECEPTACLE, ATTACHABLE, MALE MCD- -4MP- -FWX HW--54090 SCREW, FLAT HD., HW--53030 SCREW, BUTTON HD.,...

  • Page 269: Reregister Unit -- Rear Frame

    5 Scott 10,000 Parts 5-102 5.50 REREGISTER UNIT - - REAR FRAME Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 270 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2076 LEG, REREGISTER (FRAME SUPPORT) C--2038 PLATE, TABCUTTER (FRAME REAR) HW--53210 SCREW, BUTTON HD., C--2039 BAR, TIE C--2049 PLATE, TIE HW--55450 SCREW, SQ. HD., C--2048 FRAME, REREGISTER (FRONT L.H.)

  • Page 271: Reregister Unit -- Linkage

    5 Scott 10,000 Parts 5-104 5.51 REREGISTER UNIT - - LINKAGE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 272 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW-51400 SCREW, SOC HD., HW--51380 SCREW, SOC HD. CAP, HW--60200 NUT, NYLON INSERT, C--2078 CRANK, TABCUTTER DRIVE HW--70030 ROD, END FEMALE R.H...

  • Page 273: Tabcutter Guard

    5 Scott 10,000 Parts 5-106 5.52 TABCUTTER GUARD Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 274 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2081 GUARD, TABCUTTER HW--56210 PIN, DOWEL, HW--54110 SCREW, FLAT HD., HW--95090 CLAMP, NYLON, C--2080 BLOCK, GUARD MOUNTING HW--53060 SCREW, BUTTON HD., C--2183...

  • Page 275: Holddown Unit

    5 Scott 10,000 Parts 5-108 5.53 HOLDDOWN UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 276 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2005 SHAFT, HOLDDOWN RLR PIVOT HW--67010 BEARING, NEEDLE #J- -36 TORRINGTON HW--57040 PIN, SPRING, HW--61120 RING, RETAINING #5101- -62 TRUARC C--2010 SHAFT, TENSION ADJ.

  • Page 277: Reregister Drive

    5 Scott 10,000 Parts 5-110 5.54 REREGISTER DRIVE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 278 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--57170 PIN, SPRING, C--2169 ROLLER, IDLER HW--51370 SCREW, SOC HD. CAP, C--2171 BAR, R.H. C--2044 PLATE, KICK ROLLER C--2057--A SHAFT, REREGISTER C--2166...

  • Page 279: Kick Back Unit

    5 Scott 10,000 Parts 5-112 5.55 KICK BACK UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

  • Page 280: Kick Back Unit

    5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51345 SCREW, SOC HD. CAP, C--2087 PIN, CAM FOLLOWER HW--57170 PIN, SPRING, C--2090 ARM, RICK ROLLER HW--80080 SPRING, EXTENSION, HW--51230 SCREW, SOC HD. CAP,...
  • Page 281 5 Scott 10,000 Parts 5-114 5.56 KICK BACK UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 282 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66020 BEARING, BALL C--2013 ROLLER, RUBBER KICK BACK #Z99R- -8 TORRINGTON HW--53140 SCREW, BUTTON HD., C--2014 HUB, KICKBACK RLR. C--8814--A GEAR, HW--52080...

  • Page 283: Gearbox & Reregister Slide Ass'y

    5 Scott 10,000 Parts 5-116 5.57 GEARBOX & REREGISTER SLIDE ASS’Y Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 284 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66020 BEARING, BALL C--8814--A GEAR, #Z99R- -8 TORRINGTON HW--61040 RING, RETAINING HW--49100 WASHER, FLAT HARDEN, #5100- -50 TRUARC C--8811 GEAR HW--70030 ROD, END, FEMALE R.H.

  • Page 285: Conveyor Unit

    5 Scott 10,000 Parts 5-118 5.58 CONVEYOR UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

  • Page 286: Conveyor Unit

    5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2128 SPACER, LEAD IN C--2104 ROLLER, DELIVERY C--2129 GUIDE, STACK C--2140 BAR, CONVEYOR RIGHT HW-52090 HW--51210 SCREW, SOC HD. CAP, SCREW, BUTTON HD.,...
  • Page 287 5 Scott 10,000 Parts 5-120 5.59 CONVEYOR UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 288 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2127 PLATE, BELT SUPPORT C--2096 ROD, PAPER HOLDDOWN C--2126 PLATE, BELT SUPPORT C--2167 BAR, PAPER HOLDDOWN HW--54020 SCREW, FLAT HD., HW--52080 SCREW, SET,...

  • Page 289: Pull Back Unit

    5 Scott 10,000 Parts 5-122 5.60 PULL BACK UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

  • Page 290: Pull Back Unit

    5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2118 PLATE, PAPER HW--51230 SCREW, SOC HD. CAP, HW--54010 SCREW, FLAT HD., HW--51210 SCREW, SOC HD. CAP, HW--53070 SCREW, BUTTON HD., HW--57160...

  • Page 291: Pull Back Unit

    5 Scott 10,000 Parts 5-124 5.61 PULL BACK UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 292 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61190 RING, GRIP C--2152 SPACER, HOLDDOWN #5555- -18 TRUARC SPRING, EXT., C--2153 PLATE, HOLDDOWN RLR. HW-80030 C--2151 WHEEL, PULLBACK HW--56060 PIN, DOWEL,...
  • Page 293 5 Scott 10,000 Parts 5-126 5.62 PULL BACK UNIT VIEW - A Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 294 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2146 PLATE, HOLDDOWN C--2029 SHAFT, PULLBACK HW--51080 SCREW, SOC HD. CAP, HW--66010 BEARING, BALL #Z99R- -6 TORRINGTON C--9921 FEELER STOCK C--2115 ROLLER, PULLBACK C--2112 BAR, PULL BACK MTG.

  • Page 295: Reregister Drive

    5 Scott 10,000 Parts 5-128 5.63 REREGISTER DRIVE VIEW - A Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

  • Page 296: Reregister Drive

    5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2064 ROD, BELT GUIDE HW--61130 RING, RETAINING #5101- -75 TRUARC HW-61220 RING, GRIP C--2063 SHAFT, BELT DRIVE #5555- -37 TRUARC HW--66020 BEARING, BALL...
  • Page 297 5 Scott 10,000 Parts 5-130 5.64 REREGISTER DRIVE VIEW - B VIEW - A Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 298 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0183 SCREW, ADJUSTMENT ACME HW--66100 BEARING, BALL, HW--57090 PIN, SPRING, SPROCKET, IDLER, HW-87020 PF--0184 NUT, ACME HW--49050 WASHER, FLAT, HW--82030 SCREW, LOCK...

  • Page 299: Reregister Unit -- View -- A (Prev. Pg's.)

    5 Scott 10,000 Parts 5-132 5.65 REREGISTER UNIT - - VIEW - - A (PREV. PG’S.) 3524 3516 3514 3514 3516 Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 300 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--77010 ROLLER, CHAIN HW--77020 CONNECTING, LINK, 5.65 REREGISTER UNIT - - VIEW - - A (PREV. PG’S.) 5-133 Scott 10,000 Parts June, 2003...

  • Page 301: Reregister Unit -- View -- B (Prev. Pg's.)

    5 Scott 10,000 Parts 5-134 5.66 REREGISTER UNIT - - VIEW - - B (PREV. PG’S.) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 302 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--77010 ROLLER, CHAIN HW--77020 CONNECTING, LINK, 5.66 REREGISTER UNIT - - VIEW - - B (PREV. PG’S.) 5-135 Scott 10,000 Parts June, 2003...

  • Page 303: Infeed Unit

    5 Scott 10,000 Parts 5-136 5.67 INFEED UNIT Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 304 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51240 SCREW, SOC HD. CAP, C--2033 ARM, INFEED ROLLER HW--57170 PIN, SPRING, C--2156 WHEEL, REREGISTER HW--81060 HANDLE, BALL, C--2034 ARM, INFEED ROLLER...

  • Page 305: Tape Support Plates

    5 Scott 10,000 Parts 5-138 5.68 TAPE SUPPORT PLATES Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 306 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--2138 PLATE, TAPE SUPPORT REAR HW--53150 SCREW, BUTTON HD., C--2137 PLATE, TAPE SUPPORT FRONT C--2184 COVER, BOTTOM REREGISTER HW--57170 PIN, SPRING, 5.68 TAPE SUPPORT PLATES...

  • Page 307: Tab Cutter - Knife Carrier (L.h.)

    5 Scott 10,000 Parts 5-140 5.69 TAB CUTTER - KNIFE CARRIER (L.H.) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 308 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0504 RETAINER F--0515 PLATE, NUT LONG HW--51210 SCREW, SOC. HD. CAP, HW--55020 SCREW, SHOULDER, HW--51070 SCREW, SOC. HD., CAP, C--0506 CARRIER, KNIFE L.H. (LONG)

  • Page 309: Tab Cutter - Knife Carrier (R.h.)

    5 Scott 10,000 Parts 5-142 5.70 TAB CUTTER - KNIFE CARRIER (R.H.) Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 310 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--0505 LEVER, KNIFE C--0529 CROSS TIE, R.H. SHORT HW--51210 SCREW, SOC. SET, F--0516 PLATE, NUT SHORT C--0512 PIN, PIVOT SHORT HW--55020 SCREW, SHOULDER, C--0510 PLATE, MIDDLE R.H.

  • Page 311: Tab Cutter

    5 Scott 10,000 Parts 5-144 5.71 TAB CUTTER Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 312 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0554 SHAFT, BRACE, FRONT C--0553--C PLATE, CENTER TIE C--0555 SHAFT, BRACE, REAR HW--52100 SCREW, SOC. SET, HW--84020 BALL, NYLON, C--0553 TIE PLATE ENDS HW--52100 SCREW, SOC.

  • Page 313: Tab Cutter

    5 Scott 10,000 Parts 5-146 5.72 TAB CUTTER REF: KNIFE CARRIER ASSEMBLY REF: KNIFE CARRIER ASSEMBLY Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 314 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0502 BAR, GUIDE REAR C--0508 SCREW, ACME C--0503 BAR, GUIDE FRONT HW--57030 PIN, SPRING, C--0522 COUPLING HW--57090 PIN, SPRING, HW--61150 RING, RETAINING, TRUARC HW--51460 SCREW, SOC.

  • Page 315: Tab Cutter Drive Linkage

    5 Scott 10,000 Parts 5-148 5.73 TAB CUTTER DRIVE LINKAGE REF: TAB CUTTER ASS’Y Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 316 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51550 SCREW, SOC. HD. CAP, HW--70050 ROD END, FEMALE R.H. #TF- -8 SEALMASTER HW--60160 NUT, HEX HD. JAM L.H., HW--69070 THRUST RACE,...

  • Page 317: Handwheel Unit -- Reregister/ Tab Cutter

    5 Scott 10,000 Parts 5-150 5.74 HANDWHEEL UNIT - - REREGISTER / TAB CUTTER NOTE: BUILD (2) PER MACHINE. Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 318 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61030 RING, RETAINING C--0734 PLUNGER #5100- -37 TRUARC C--0735 HANDLE HW--57110 PIN, SPRING, C--0733 ROD, HANDLE C--8803 VERNIER, RING SETTING HW--61010 RING, RETAINING...

  • Page 319: Handwheel Unit -- Plastic Position

    5 Scott 10,000 Parts 5-152 5.75 HANDWHEEL UNIT - - PLASTIC POSITION Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 320 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61030 RING, RETAINING C--0734 PLUNGER #5100- -37 TRUARC C--0735 HANDLE HW--57110 PIN, SPRING, C--0733 ROD, HANDLE C--8803 VERNIER, RING SETTING HW--61010 RING, RETAINING...

  • Page 321: Handwheel Unit -- Plastic Size

    5 Scott 10,000 Parts 5-154 5.76 HANDWHEEL UNIT - - PLASTIC SIZE Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...
  • Page 322 5 Scott 10,000 Parts ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61030 RING, RETAINING C--0734 PLUNGER #5100- -37 TRUARC C--0735 HANDLE HW--57110 PIN, SPRING, C--0733 ROD, HANDLE C--8803 VERNIER, RING SETTING HW--61010 RING, RETAINING...

  • Page 323: Handwheel Locator

    5 Scott 10,000 Parts 5-156 5.77 HANDWHEEL LOCATOR TAB POSITION HANDWHEEL (REREGISTER UNIT) PLASTIC POSITION HANDWHEEL TAB SIZE HANDWHEEL (TAB CUTTER UNIT) PLASTIC SIZE HANDWHEEL Scott 10,000 Parts June, 2003 C- -9999- -2 Issue 1...

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