Related Manuals for YOKOGAWA Total Insight series
Summary of Contents for YOKOGAWA Total Insight series
- Page 1 User's MASS ROTA Total Insight Manual Coriolis Mass Flow and Density Meter Quick Reference Instruction Manual IM01U10A00-00EN-R, 2nd edition, 2017-08-29...
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Page 2: Table Of Contents
Table of contents Table of contents Introduction.............................. 4 1.1 Scope of application .......................... 4 1.2 Applicable documents.......................... 4 1.3 Contact information.......................... 4 1.4 Explanation of safety instructions and symbols .................. 5 Safety................................ 6 2.1 Intended use ............................ 6 2.2 Technical conditions .......................... 6 2.3 General safety instructions ........................ - Page 3 Table of contents 7.4.7 Connecting power supply and external devices.............. 46 7.5 Wiring check list............................ 49 Commissioning............................ 50 Troubleshooting ............................ 51 9.1 Malfunction of operation ........................ 51 9.2 Zero point unstable .......................... 52 9.3 Display deviating........................... 52 2017-08-29IM01U10A00-00EN-R, 2nd edition, 2017-08-29 3 / 54...
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Page 4: Introduction
▪ Software Instruction Manual (SW-IM) IM01U10S␣␣-00␣␣-R ▪ General Specifications (GS) GS01U10B␣␣-00␣␣-R 1.3 Contact information For more information or questions, contact your local Yokogawa sales organization. Additional information available at http://www.yokogawa.com or on back page. IM01U10A00-00EN-R, 2nd edition, 2017-08-29 4 / 54... -
Page 5: Explanation Of Safety Instructions And Symbols
Quick Reference Instruction Manual Introduction Explanation of safety instructions and symbols 1.4 Explanation of safety instructions and symbols Signal words Warning notices are intended to alert users to potential hazards when working with the flow meter. There are four hazard levels that can be identified by the signal word: Signal word Meaning Identifies a high-risk hazard resulting in death or severe injury... -
Page 6: Safety
Details can be obtained from the responsible Yokogawa sales organization. Operational safety cannot be ensured in the event of any improper or not intended use. Rota Yokogawa is not liable for damage arising from such use. -
Page 7: General Safety Instructions
The user is responsible for selecting the appropriate materials. Rota Yokogawa provides support in clearing up the question of corrosion resistance of the materials used (special media but also cleaning agents). Minor changes in tempera- ture, concentration or pollution degree in the process may result in differences in terms of corrosion resistance. - Page 8 Other work must be first autho- rized by Rota Yokogawa. Rota Yokogawa does not assume liability for damage caused by unauthorized work on the flow meter or by improper use.
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Page 9: Warranty
Please contact the Yokogawa sales organization if the device needs to be repaired. The warranty terms for this device are described in the quotation. If a defect for which Yokogawa is responsible occurs in the device during the warranty period, Yokogawa will repair that defect at its own cost. -
Page 10: Product Specification
Quick Reference Instruction Manual Product specification Scope of delivery 4 Product specification 4.1 Scope of delivery The scope of delivery of the flow meter must be checked for completeness using the following list: Integral type Remote type Sensor 1 unit 1 unit Transmitter 1 unit... -
Page 11: Transport And Storage
Quick Reference Instruction Manual Transport and storage Transport 5 Transport and storage 5.1 Transport The following rules apply when transporting the flow meter: ▶ Observe the transport-related instructions on packaging. ▶ In order to avoid damage, do not unpack the flow meter until it is at the installation site. -
Page 12: Storage
Quick Reference Instruction Manual Transport and storage Storage 5.2 Storage Please note the following rules apply when storing the flow meter: Risk of damage to the flow meter due to storage in a damp environment NOTICE ▶ Protect flow meter from rain and humidity. ▶... -
Page 13: Installation
Quick Reference Instruction Manual Installation Unpacking 6 Installation 6.1 Unpacking Note the following rules prior to installation: ▶ Check packaging and contents for damage. ▶ Do not remove protective materials such as protective stickers or caps on process connections until the start of the installation process. ▶... -
Page 14: Installation Position
Quick Reference Instruction Manual Installation Unpacking 6.1.3 Installation position Rotamass Total Insight Coriolis mass flow and density meters can be mounted horizon- tally, vertically and at an incline. The measuring tubes should be completely filled with the medium during this process as accumulations of air or formation of gas bubbles in the measuring tube may result in errors in measurement. - Page 15 Quick Reference Instruction Manual Installation Unpacking Fig. 6: Risk of solid matter and/or gas accumulation Vertical installation ▪ Draining the pipe is easier in case of maintenance, production start or product (recommended) change. ▪ Allows gas bubbles to escape more easily. ▪...
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Page 16: Sensor Installation
Quick Reference Instruction Manual Installation Sensor installation 6.2 Sensor installation 6.2.1 General installation rules Risk of injury due to escaping fluids, if pipe connection is faulty DANGER ▶ Correct slope and mismatch of pipe connections before inserting the sensor. Fig. 8: Avoid: Slope and mismatch ▶... -
Page 17: Installation In Pipe
Quick Reference Instruction Manual Installation Sensor installation 6.2.2 Installation in pipe Depending on process connections, the sensor is connected to the pipe by means of flanges, terminals or thread. The MS code provides information on the process connections selected. Risk of injury due to escaping fluids and damage, if fixing materials are in- DANGER appropriate or not professionally installed ▶... - Page 18 Quick Reference Instruction Manual Installation Sensor installation Fixing the flange ▶ Use screws and nuts suitable for the flanges. ▶ In case the nominal width of the piping deviates from the flow meter, use the appropri- ate reductions. ▶ Inner gasket diameters should not fall below the inner diameters of the flange. Fig. 11: Fixing the flange Pipe flange Gasket...
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Page 19: Installation Rotamass Nano (Option Pd)
Quick Reference Instruction Manual Installation Sensor installation 6.2.3 Installation Rotamass Nano (Option PD) For the Rotamass Nano the sensor can be installed on a DN50 (2") pipe by using a bracket and U-bolt assy (MS code position 15, option PD). The bracket contains vibration dampers, but for extreme cases of vibration stronger NOTICE damping arrangements may be necessary to ensure best performance. -
Page 20: Insulation And Heat Tracing
Quick Reference Instruction Manual Installation Insulation and heat tracing 6.3 Insulation and heat tracing 6.3.1 Heat tracing The majority of applications do not require or provide insulation or trace heating for the sensor. Product versions with insulation and/or heat tracing are available for specific technical applications, see applicable General Specifications. -
Page 21: Transmitter Installation
Quick Reference Instruction Manual Installation Transmitter installation 6.4 Transmitter installation 6.4.1 Integral type Rotating transmitter housing (integral type) The transmitter housing can be installed in any one of four orientations. Short-circuit hazard caused by penetrating water WARNING Failure of measuring electronics ▶... - Page 22 Quick Reference Instruction Manual Installation Transmitter installation 3. Rotate transmitter housing at angles of 90°, 180° or 270°. 4. Place transmitter housing. 5. Tighten the four fixing screws. IM01U10A00-00EN-R, 2nd edition, 2017-08-29 22 / 54...
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Page 23: Remote Type
Quick Reference Instruction Manual Installation Transmitter installation 6.4.2 Remote type Installing transmitter on pipe (remote type) Risk of overheating the transmitter due to increased ambient temperature WARNING Failure of measuring electronics ▶ Observe the maximum allowable ambient temperature for the transmitter. ▶... - Page 24 Quick Reference Instruction Manual Installation Transmitter installation 2. Place retaining clip around pipe and slide through drill holes on angle bracket. 3. Fasten retaining clip to bracket using the nuts. IM01U10A00-00EN-R, 2nd edition, 2017-08-29 24 / 54...
- Page 25 Quick Reference Instruction Manual Installation Transmitter installation Rotating and replacing the display The transmitter display can be oriented in line with the flow meter installation position. The following instruction must only be performed at the following ambient conditions: NOTICE ▶ at temperatures up to 31 °C: relative humidity maximum 80 % ▶...
- Page 26 Quick Reference Instruction Manual Installation Transmitter installation 5. Remove the display from housing by pulling forward. 6. Rotate display and push back into housing in the orientation desired. The display can be removed and replaced by loosening the connector. NOTICE IM01U10A00-00EN-R, 2nd edition, 2017-08-29 26 / 54...
- Page 27 Quick Reference Instruction Manual Installation Transmitter installation 7. Tighten screws. 8. Screw display cover back onto transmitter housing. 9. Using an Allen wrench (size: 3.0), turn the locking screw on display screw plug counter-clockwise to tighten. IM01U10A00-00EN-R, 2nd edition, 2017-08-29 27 / 54...
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Page 28: Installation Check List
Quick Reference Instruction Manual Installation Installation check list 6.5 Installation check list The following checks must be performed once the flow meter is installed in the pipe: Check Performed? State and specification of device ▪ Flow meter checked for external damage? ▪... -
Page 29: Wiring
Quick Reference Instruction Manual Wiring General wiring rules 7 Wiring 7.1 General wiring rules Be sure to handle the transmitter cover carefully so that there are no damages and for- eign matter adhesion at its thread and O-ring when it is opened or attached. Life-threatening injuries from electric shock DANGER ▶... - Page 30 Quick Reference Instruction Manual Wiring General wiring rules Risk of injury due to electrical shock, as well as damage to the flow meter WARNING due to insufficient clamping of the connecting wires ▶ Completely open connection terminal by using the operating tool. ▶...
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Page 31: Grounding Connections And Sensor Circuits
Quick Reference Instruction Manual Wiring Grounding connections and sensor circuits 7.2 Grounding connections and sensor circuits Risk of injury from electrical shock due to inadequate grounding WARNING ▶ Perform potential equalization at the grounding terminals provided for this purpose according to the figure “Grounding connections on transmitter and sensor”. Fig. 15: Grounding connections on transmitter and sensor Grounding screw in transmitter terminal box for grounding conductor Grounding terminal on transmitter for potential equalization... -
Page 32: Connecting Cable
In order to obtain optimum measuring results and ensure compliance with the specifica- tion, it is imperative that an original connecting cable from Rota Yokogawa is used. In or- der to ensure the IP code, the cable must be professionally installed at the entries using a cable gland. -
Page 33: Connection Terminals Of Connecting Cable
Quick Reference Instruction Manual Wiring Connecting cable 7.3.1 Connection terminals of connecting cable The delivery includes an operating tool for connecting the connecting cable to the connection terminals. 2 3 4 Driver circuit (D+/D-) Signal grounding Sensor circuits (S1+/S1-, S2+/S2-) 5 Transmitter Temperature measurement circuits Sensor... - Page 34 Quick Reference Instruction Manual Wiring Connecting cable Fire retardant connecting cable option Y␣␣␣ D– D– S1– S1– S2– S2– Fig. 19: Electrical terminal diagram: Connection terminals on transmitter and sensor Sensor Transmitter Potential equalization system IM01U10A00-00EN-R, 2nd edition, 2017-08-29 34 / 54...
- Page 35 Quick Reference Instruction Manual Wiring Transmitter 7.4 Transmitter 7.4.1 Connection terminals Risk of injury from electrical shock due to inadequate grounding WARNING ▶ Use grounding screw to connect the grounding conductor. ▶ Use an M4 ring-type or forked cable lug for the grounding conductor of the connect- ing cable.
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Page 36: Hart Communication
Quick Reference Instruction Manual Wiring Transmitter 7.4.2 HART communication For devices with HART communication, the HART interface, along with the analog signal, is available at the output Iout1. A load resistance of 230 – 600 Ω at Iout1 is recom- mended. How to connect to the communication tools is described in the applicable Software In- struction Manual. -
Page 37: Assignment Of Inputs And Outputs
Quick Reference Instruction Manual Wiring Transmitter 7.4.4 Assignment of inputs and outputs The table below shows possible connection terminal assignments for I/O outputs depend- ing on MS code Position 13. The following figure shows the relevant position of the MS code: 13 14 Configuration of input/output terminals for HART communication HART I/O... - Page 38 Quick Reference Instruction Manual Wiring Transmitter MS code Connection terminal assignment Position 13 I/O1 +/- I/O2 +/- I/O3 +/- I/O4 +/- P/Sout1 P/Sout2 Iout1 Iout2 Passive Passive Write-protect Passive Passive NAMUR NAMUR Iout1 Active or passive current output with HART communication Iout2 Active or passive current output Active or passive current input...
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Page 39: Output Signals
Quick Reference Instruction Manual Wiring Transmitter 7.4.5 Output signals Galvanic isolation All circuits for inputs, outputs and power supply are galvanically isolated from each other. Active current One or two current outputs are available depending on MS code position 13. output lout Depending on the measured value, the active current output delivers 4 –... - Page 40 Quick Reference Instruction Manual Wiring Transmitter Passive current Value output lout Nominal output current 4 – 20 mA Maximum output current range 2.4 – 21.6 mA External power supply 10.5 – 32 V Load resistance for secure HART communi- 230 – 600 Ω cation Load resistance at current output ≤...
- Page 41 Quick Reference Instruction Manual Wiring Transmitter Active pulse Connection of an electronic counter output P/Sout Maximum voltage and correct polarity must be observed for wiring. Value Load resistance > 1 kΩ Internal power supply 24 V ±20 % Maximum pulse rate 10000 pulses/s Frequency range 0 –...
- Page 42 Quick Reference Instruction Manual Wiring Transmitter Active pulse Value output P/Sout Internal power supply 24 V ±20 % with internal Internal pull-up resistor 2.2 kΩ pull-up resistor Maximum pulse rate 10000 pulses/s Frequency range 0 – 12.5 kHz ROTAMASS 24 V P/Sout+ P/Sout- Fig. 28: Active pulse output P/Sout with internal pull-up resistor...
- Page 43 Quick Reference Instruction Manual Wiring Transmitter Active status Since this is a transistor contact, maximum allowed current as well as polarity and level of output P/Sout output voltage must be observed during wiring. Value Load resistance > 1 kΩ Internal power supply 24 V ±20 % ROTAMASS...
- Page 44 Quick Reference Instruction Manual Wiring Transmitter Passive status Value output P/Sout Output current ≤ 200 mA Power supply ≤ 30 V ROTAMASS P/Sout+ or Sout+ P/Sout- or Sout- Fig. 33: Passive status output connection P/Sout ① External device ROTAMASS P/Sout+ or Sout+ P/Sout- or Sout- Fig. 34: Passive status output connection P/Sout for solenoid valve circuit ①...
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Page 45: Input Signals
Quick Reference Instruction Manual Wiring Transmitter 7.4.6 Input signals Active current An individual analog power input is available for external analog devices. input lin The active current input lin is provided for connecting a two-wire transmitter with an out- put signal of 4 – 20 mA. Value Nominal input current 4 –... -
Page 46: Connecting Power Supply And External Devices
Quick Reference Instruction Manual Wiring Transmitter Status input Sin Do not connect a signal source with electric voltage. The status input is provided for use of voltage-free contacts with the following specifica- tion: Switching status Resistance Closed < 200 Ω Open >... - Page 47 Quick Reference Instruction Manual Wiring Transmitter Risk of injury due to electrical shock WARNING ▶ The transmitter must be assigned an external, fixed-mount power switch or automatic circuit breaker in order to disconnect the transmitter from the power grid (compliant with IEC60947-1 and IEC60947-3).
- Page 48 Quick Reference Instruction Manual Wiring Transmitter Connect the grounding conductor to the grounding screw (see chapter Connection NOTICE terminals [} 35], figure, point 2). 6. Fit grounding conductor with a terminal lug and affix to grounding conductor. 7. Screw cable gland on tightly. 8.
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Page 49: Wiring Check List
Quick Reference Instruction Manual Wiring Wiring check list 7.5 Wiring check list The following checks must be performed once the flow meter is connected electrically: Risk of injury from electrical shock due to insufficiently closed housing WARNING ▶ Before switching on the power supply, check that the housing covers of the transmit- ter have been properly installed. -
Page 50: Commissioning
Quick Reference Instruction Manual Commissioning 8 Commissioning 1. Activate external power switch. 2. Perform check of piping installation. 3. Check flow meter for device errors, warnings or alarms, see chapter on Troubleshooting [} 51]. 4. Configure the transmitter, see chapter default settings at User´s Manual. ð... -
Page 51: Troubleshooting
All error messages and error codes that may appear in operation are described in the software instruction manual. Possible malfunctions that may occur during commissioning are explained below and remedying them is explained. If you cannot remedy the malfunc- tion using these explanations, contact the Yokogawa service center. 9.1 Malfunction of operation Malfunction... -
Page 52: Zero Point Unstable
Quick Reference Instruction Manual Troubleshooting Zero point unstable 9.2 Zero point unstable Malfunction Possible causes Remedy Measuring tube not completely – Check that the measuring tube in the sensor filled with medium is completely filled with medium. – Check pipe and sensor installation, see Bubbles or solids in the [} 16]. - Page 53 – Check temperature measurement circuits ment TP1 – TP3 of connecting cable. – If corrosion or erosion due to corrosive media is suspected, contact Yokogawa and have Corrosion and erosion density and mass flow recalibrated, if neces- sary. Contaminated measuring –...
- Page 54 Phone : 1-800-888-6400/ 1-770-253-7000 Fax : 1-770-254-0928 YOKOGAWA AMERICA DO SUL LTDA. YOKOGAWA ELECTRIC KOREA CO., LTD. YOKOGAWA MIDDLE EAST & AFRICA B.S.C.(C) Praca Acapulco, 31 - Santo Amaro, Sáo Paulo/SP, (Yokogawa B/D, Yangpyeong-dong 4-Ga), P.O. Box 10070, Manama, Building 577,...