Emerson Rosemount 8800D Series Quick Start Manual
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Emerson Rosemount 8800D Series Quick Start Manual

Emerson Rosemount 8800D Series Quick Start Manual

Vortex flowmeter
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Quick Start Guide
00825-0100-4004, Rev FE
October 2018
™
Rosemount
8800D Series Vortex
Flowmeter

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Summary of Contents for Emerson Rosemount 8800D Series

  • Page 1 Quick Start Guide 00825-0100-4004, Rev FE October 2018 ™ Rosemount 8800D Series Vortex Flowmeter...

  • Page 2: About This Guide

    Emerson procedures must be followed when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Emerson employees. Failure to follow Emerson procedures will result in your equipment being refused delivery.

  • Page 3: Emerson Flow Customer Service

    October 2018 Quick Start Guide Emerson Flow customer service Email: • Worldwide: flow.support@emerson.com • Asia-Pacific: APflow.support@emerson.com Telephone: North and South America Europe and Middle East Asia Pacific United States 800 522 6277 U.K. 0870 240 Australia 800 158 727 1978...

  • Page 4: Installation

    Quick Start Guide October 2018 Installation Mount the flowmeter Design process piping so the meter body will remain full, with no entrapped air. The vortex flowmeter can be installed in any orientation without affecting accuracy. However, the following are guidelines for certain installations. 2.1.1 Vertical mounting If the vortex flowmeter will be installed in a vertical orientation: •...

  • Page 5: Horizontal Mounting

    October 2018 Quick Start Guide 2.1.2 Horizontal mounting Figure 2-2: Horizontal installation A. Preferred installation—meter body installed with electronics to side of pipe B. Acceptable installation—meter body installed with electronics above pipe For steam and fluids with small solids content, it is recommended to have the flowmeter installed with the electronics to the side of the pipe.

  • Page 6: Steam Installations

    Quick Start Guide October 2018 Figure 2-3: Ambient/Process temperature limits 200 (93) 180(82) 160 (71) 140 (60) 120 (49) 100 (38) 80 (27) 60 (16) A. Ambient temperature °F (°C) B. Process temperature °F (°C) C. 185 °F (85 °C) Housing temperature limit. Note The indicated limits are for horizontal pipe and vertical meter position, with meter and pipe insulated with 3 in.
  • Page 7 October 2018 Quick Start Guide Figure 2-4: Improper installation 2.1.5 Upstream/downstream requirements The flowmeter may be installed with a minimum of ten straight pipe diameters (D) upstream and five straight pipe diameters (D) downstream by following the K-factor corrections as described in the 8800 Installation Effects Technical Data Sheet (00816-0100-3250).
  • Page 8 Quick Start Guide October 2018 Figure 2-5: Upstream/Downstream piping A. Pressure transmitter B. Four straight pipe diameters downstream C. Temperature transmitter D. Six straight pipe diameters downstream 2.1.7 Wafer style installation Figure 2-6: Wafer style installation A. Installation studs and nuts (supplied by customer) B.
  • Page 9 October 2018 Quick Start Guide 2.1.8 Flanged style installation Figure 2-7: Flanged style installation A. Installation bolts and nuts (supplied by customer) B. Gaskets (supplied by customer) C. Flow direction Note The required bolt load for sealing the gasket joint is affected by several factors, including operating pressure, gasket material, width, and condition.
  • Page 10 Quick Start Guide October 2018 Figure 2-8: Thermocouple assembly Procedure 1. Slide the thermocouple bolt (1) over the thermocouple (TC). 2. Place the 2-part ferrule (2) over the end tip of the thermocouple (TC). 3. Insert the thermocouple in to the thermowell hole (TW) on the bottom side of the meter body.
  • Page 11 October 2018 Quick Start Guide Install remote electronics About this task If you order one of the remote electronics options (options R10, R20, R30, or RXX), the flowmeter assembly ships in two parts: 1. The meter body with an adapter installed in the support tube and an interconnecting coaxial cable attached to it.
  • Page 12 Quick Start Guide October 2018 Figure 2-9: Remote electronics installation A. 1/2 NPT conduit adapter or cable gland (supplied by customer) B. Coaxial cable C. Meter adapter D. Union E. Washer F. Nut G. Sensor cable nut H. Support tube I.
  • Page 13 October 2018 Quick Start Guide CAUTION The coaxial remote cable cannot be field terminated or cut to length. Coil any extra coaxial cable with no less than a 2-in. (51 mm) radius. 2. Slide the conduit adapter or cable gland over the loose end of the coaxial cable and fasten it to the adapter on the meter body support tube.

  • Page 14: Consider Housing Rotation

    Quick Start Guide October 2018 Consider housing rotation The entire electronics housing may be rotated in 90° increments for easy viewing. Use the following steps to change the housing orientation, Procedure 1. Loosen the three housing rotation set screws at the base of the electronics housing with a 5/32”...

  • Page 15: Set Jumpers

    October 2018 Quick Start Guide Set jumpers Adjust jumpers to desired settings. HART jumpers If alarm and security jumpers are not installed, the flowmeter will operate normally with the default alarm condition alarm high and the security off. Figure 4-1: HART jumpers and LCD display ALARM SECURITY Foundation fieldbus...

  • Page 16: Connect Wiring And Power Up

    Quick Start Guide October 2018 Connect wiring and power up Power supply (HART) The dc power supply should provide power with less than two percent ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller, indicator, and related pieces.
  • Page 17 October 2018 Quick Start Guide Figure 5-2: Proper conduit installation A. Conduit line Wire the flowmeter Use the following figures and steps to wire the flowmeter: About this task Figure 5-3: 4–20 mA wiring ≥ 250 Ω A. Power supply Quick Start Guide...
  • Page 18 Quick Start Guide October 2018 Figure 5-4: 4–20 mA and pulse wiring with electronic totalizer/counter ≥250 Ω 100 Ω ≤ R ≤ 100 kΩ A. Power supply B. Power supply with counter ™ Rosemount 8800D Series Vortex Flowmeter...
  • Page 19 October 2018 Quick Start Guide Figure 5-5: Flowmeter field wiring for Foundation fieldbus protocol A. 6234 ft (1900 m) max, depending upon cable characterisitcs B. Integrated power conditioner and filter C. Terminators D. Fieldbus segment E. Power supply F. (Trunk) G.
  • Page 20 Quick Start Guide October 2018 3. For HART installations utilizing the pulse output, connect the positive lead to the “+” terminal of the pulse output and the negative lead to the “−” terminal of the pulse output as shown in Figure 5-4.
  • Page 21 October 2018 Quick Start Guide Secure cover jam screw For transmitter housings shipped with a cover jam screw, the screw should be properly installed once the transmitter has been wired and powered up. The cover jam screw is intended to disallow the removal of the transmitter cover in flameproof environments without the use of tooling.

  • Page 22: Verify Configuration

    Quick Start Guide October 2018 Verify configuration Before operating the flowmeter in an installation, you should review the configuration data to ensure that it reflects the current application. In most cases, all of these variables are pre-configured at the factory. Configuration may be required if your flowmeter is not configured or if the configuration variables need revision.
  • Page 23 October 2018 Quick Start Guide • Process Density and Density Units (for mass flow units only) Table 6-1: Fast Keys for Rosemount 8800D Device Revision 1 DD Revision 2 and Device Revision 2 DD Revision 1 Function HART Fast Keys Function HART Fast Keys Alarm Jumpers...
  • Page 24 Quick Start Guide October 2018 Table 6-1: Fast Keys for Rosemount 8800D Device Revision 1 DD Revision 2 and Device Revision 2 DD Revision 1 (continued) Function HART Fast Keys Function HART Fast Keys Fixed Process 1, 3, 2, 3 Total 1, 1, 4, 4, 1 Temperature...
  • Page 25 October 2018 Quick Start Guide Table 6-2: Fast Keys for Rosemount 8800D Device Revision 2 DD Revision 3 (continued) Function HART Fast Keys Function HART Fast Keys Burst Option 2, 2, 7, 3 Process Temp Units 2, 2, 3, 1, 2 Burst Slot 0 2, 2, 7, 4, 1 Process Variables...
  • Page 26 Quick Start Guide October 2018 Table 6-2: Fast Keys for Rosemount 8800D Device Revision 2 DD Revision 3 (continued) Function HART Fast Keys Function HART Fast Keys Lower Range Value 2, 2, 4, 1, 4 Totalizer Control 1, 3, 6, 2 Lower Sensor Limit 2, 2, 4, 1, 5, 2 Transmitter Mode...
  • Page 27 October 2018 Quick Start Guide Table 6-3: Fast Keys for Rosemount 8800D HART 7 Device Revision 2 (DD Revision 1)/ HART 5 Device Revision 3 (DD Revision 1) (continued) Function Fast Key Function Fast Key Base Volume Unit 2, 2, 2, 7, 1 Restore Default 2, 1, 4, 6 (VF)
  • Page 28 Quick Start Guide October 2018 Table 6-3: Fast Keys for Rosemount 8800D HART 7 Device Revision 2 (DD Revision 1)/ HART 5 Device Revision 3 (DD Revision 1) (continued) Function Fast Key Function Fast Key Flow Simulation 3, 5, 1, 2, 1 Totalizer 2, 2, 4, 3, 3 Configuration...

  • Page 29: Safety Instrumented Systems Installation

    October 2018 Quick Start Guide Safety instrumented systems installation For safety certified installations, refer to the Rosemount 8800D Safety Manual (Document # 00809-0200-4004) for installation procedure and system requirements. Quick Start Guide...

  • Page 30: Product Certifications

    European directive information The CE Declaration of Conformity for all applicable European directives for this product can be found on our website at www.emerson.com/rosemount. A hard copy may be obtained by contacting our local sales office. ATEX Directive Emerson Process Management complies with the ATEX Directive.

  • Page 31: Hazardous Location Certifications

    October 2018 Quick Start Guide Hazardous location certifications US and Canadian Certifications Explosion-Proof for Class I, Division 1, Groups B, C, and D Dust ignition-proof for Class II, III Division 1, Groups E, F, G. Ex db [ia] IIC T6...T1 Gb Class I, Zone 1, AEx db [ia] IIC T6...T1 Gb (-50 °C ≤...
  • Page 32 Quick Start Guide October 2018 Combined North America certifications Combination of E5 and I5 or E6 and I6. Special conditions for safe use (X): 1. The Flowmeter shall be provided with special fasteners of property class A2-70 or A4-70. 2. For information regarding the dimensions of the flameproof joints the manufacturer shall be contacted.
  • Page 33 October 2018 Quick Start Guide 4–20 mA HART entity Fieldbus entity FISCO input parameters parameters parameters = 1.0 W = 1.3 W = 5.32 W = 0 µF = 0 µF = 0 µF = 0.97mH < 10 µH < 10 µH Total for transmitter.
  • Page 34 Quick Start Guide October 2018 Special conditions for safe use (X): 1. When fitted with 90V transient suppressors (T1 Option), the equipment is not capable of passing the 500V isolation test. This must be taken into account upon installation. 2. The enclosure may be made from aluminum alloy with a protective polyurethane paint finish.
  • Page 35 October 2018 Quick Start Guide Integral Flowmeter marked: II 1/2 G Ex db [ia] IIC T6...T1 Ga/Gb (-50 °C ≤ Ta ≤ 70 °C) Remote Transmitter marked: II 2(1) G Ex db [ia Ga] IIC T6 Gb (-50 °C ≤ Ta ≤ 70 °C) with meter body marked: II 1 G Ex ia IIC T6...T1 Ga (-50 °C ≤...
  • Page 36 Quick Start Guide October 2018 2. The Flowmeter shall be provided with special fasteners of property class A2-70 or A4-70. 3. Units marked with “Warning: Electrostatic Charging Hazard” may use non-conductive paint thicker than 0.2 mm. Precaution shall be taken to avoid ignition due to electrostatic charge on the enclosure.
  • Page 37 October 2018 Quick Start Guide 1. When fitted with 90V transient suppressors (T1 Option), the equipment is not capable of passing the 500V isolation test. This must be taken into account upon installation. 2. The enclosure may be made from aluminum alloy and given a protective polyurethane paint finish;...
  • Page 38 Quick Start Guide October 2018 Ex tb IIIC T85°C Db (-20 °C ≤ Ta ≤ 70 °C) Maximum Working Voltage = 42 VDC 4-20 mA HART Maximum Working Voltage = 32 VDC Fieldbus Special conditions for safe use (X): 1. The enclosure may be made from aluminium alloy with a protective polyurethane paint finish which may constitute a potential electrostatic ignition risk.

  • Page 39: Chinese Certifications (Nepsi)

    October 2018 Quick Start Guide Ambient temperature Process temperature T-Class sensor (°C) (°C) (°C) –50 to +70 –200 to +290 –50 to +70 –200 to +427 Installation instructions: 1. The cable and conduit entry devices shall be of a certified flameproof type Ex d, suitable for the conditions of use and correctly installed.
  • Page 40 1. The maximum allowable length of the interconnecting cable between transmitter and sensor is 152 m. The cable shall also be provided by Rosemount Inc., or by Emerson Process Management Flow Technologies Co., Ltd. 2. Suitable heat-resisting cables rated at least +80 °C shall be used when the temperature around the cable entry exceeds +60 °C.
  • Page 41 October 2018 Quick Start Guide instruction manual, GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres”, GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15: Electrical installations in hazardous areas (other than mines)”, GB3836.16-2006 “Electrical apparatus for explosive gas atmospheres Part 16: Inspection and maintenance of electrical installation (other than mines)”, and GB50257-1996 “Code for...
  • Page 42 Quick Start Guide October 2018 3. When the equipment is installed, particular precautions must be taken to ensure, taking into account the effect of process fluid temperature, that the ambient temperature of the electrical housing of the equipment meets the marked protection type temperature range.
  • Page 43 October 2018 Quick Start Guide 2. When the equipment is installed, particular precautions must be taken to ensure, taking into account the effect of process fluid temperature, that the ambient temperature of the electrical housing of the equipment meets the marked protection type temperature range.

  • Page 44: Brazilian Certifications (Inmetro)

    Quick Start Guide October 2018 • JNIOSH-TR-46-2 • JNIOSH-TR-46-6 E4 Certificate: CML17JPN1145X Ex d [ia] IIC T6...T1 Ga/Gb (integral transmitter and sensor) Ex d [ia Ga] IIC T6 Gb (remote transmitter) Ex ia IIC T6...T1 Ga (remote sensor) Ambient temperature range: -20 °C to +60 °C Process temperature range: -202 °C to +427 °C Ambient temperature Process temperature...
  • Page 45 October 2018 Quick Start Guide Ex ia IIC T4 Ga (-60 °C ≤ Ta ≤ + 70 °C) 4-20 mA HART Ex ia IIC T4 Ga (-60 °C ≤ Ta ≤ + 60 °C) Fieldbus IB Certification Number: DNV 18.0003 X Ex ia IIC T4 Ga (-60 °C ≤...

  • Page 46: Eurasian Conformity (Eac)

    Quick Start Guide October 2018 Ambient temperature Process temperature T-Class sensor (°C) (°C) –50 to +70 –200 to +195 –50 to +70 –200 to +290 –50 to +70 –200 to +427 Power Supply: 42 Vdc Max 4-20 mA HART Power Supply: 32 Vdc Max Fieldbus Transmitter = 250 V Remote mounted sensor In type of protection Ex ia IIC, only to be connected to the associated Model...
  • Page 47 October 2018 Quick Start Guide • GOST R IEC 60079-11-2010 • GOST R IEC 60079-15-2010 • GOST 31610.26-2002/IEC 60079-26:2006 E8 Type of protection flameproof enclosure «d» with intrinsically safe flow sensor Ex marking of the integral installation: Ga/Gb Ex d [ia] IIC T6 X (-50°C ≤ Ta ≤ 70°C) Ex marking of the remote installation: electronics module: 1Ex d [ia Ga] IIC T6 Gb X (-50°C ≤...
  • Page 48 Quick Start Guide October 2018 Table 9-1: Input intrinsically safe parameters Intrinsically safe Output signal parameters 4–20mA/HART Foundation FISCO pulse fieldbus 17.5 5.32 Li, uH Ci, nF Applicable values Ui, Ii are limited by the maximum input power Pi. It is not allowed to apply max values of Ui, Ii at the same time.
  • Page 49 October 2018 Quick Start Guide • Maximum supply DC voltage (with output signal Foundation Fieldbus and FISCO) 32V Special conditions for safe use (X): 1. When the equipment is installed, particular precautions must be taken to ensure, taking into account the effect of process fluid temperature, that the ambient temperature of the electrical housing of the equipment meets the marked protection type temperature range.
  • Page 50 Quick Start Guide October 2018 Rosemount 8800 Declaration of Conformity ™ Rosemount 8800D Series Vortex Flowmeter...
  • Page 51 October 2018 Quick Start Guide Quick Start Guide...
  • Page 52 Quick Start Guide October 2018 ™ Rosemount 8800D Series Vortex Flowmeter...
  • Page 53 October 2018 Quick Start Guide Quick Start Guide...
  • Page 54 Quick Start Guide October 2018 ™ Rosemount 8800D Series Vortex Flowmeter...
  • Page 55 October 2018 Quick Start Guide Quick Start Guide...
  • Page 56 © 2018 Rosemount, Inc. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount, 8600, 8700, 8800 marks are marks of one of the Emerson Automation Solutions family of companies. All other marks are property...

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