EWM tigSpeed continuous drive 45 hotwire Operating Instructions Manual page 4

Contents
Notes on the use of these operating instructions
5.13 Configuring the welding machine for mechanical arc fusion welding .......................................... 45
5.13.1
5.13.2
5.14 Menus and sub-menus on the machine control ........................................................................... 53
5.14.1
5.14.2
5.15 Protecting welding parameters from unauthorised access .......................................................... 54
5.16 Welding torch holder .................................................................................................................... 55
6 Maintenance, care and disposal ......................................................................................................... 56
6.1 General ......................................................................................................................................... 56
6.2 Maintenance work, intervals......................................................................................................... 56
6.2.1
6.2.2
6.2.3
6.3 Disposing of equipment ................................................................................................................ 57
6.3.1
6.4 Meeting the requirements of RoHS .............................................................................................. 57
7 Rectifying faults .................................................................................................................................... 58
7.1 Checklist for rectifying faults ........................................................................................................ 58
7.2 Error messages ............................................................................................................................ 60
7.3 Resetting welding parameters to the factory settings .................................................................. 60
7.4 Vent coolant circuit ....................................................................................................................... 61
8 Technical data ....................................................................................................................................... 62
8.1 tigSpeed continuous drive 45 hotwire .......................................................................................... 62
9 Accessories .......................................................................................................................................... 63
9.1 Options ......................................................................................................................................... 63
9.2 General accessories .................................................................................................................... 63
10 Replaceable parts ................................................................................................................................. 64
10.1 Wire feed rollers ........................................................................................................................... 64
10.1.1
10.1.2
10.1.3
11 Appendix A ............................................................................................................................................ 66
11.1 Setting instructions ....................................................................................................................... 66
11.1.1
11.1.2
11.1.3
11.1.4
11.1.5
11.1.6
11.1.7
11.1.8
12 Appendix B ............................................................................................................................................ 75
12.1 Overview of EWM branches......................................................................................................... 75
4
Function sequences/operating modes .......................................................................... 45
5.13.1.1 Explanation of symbols ................................................................................. 45
5.13.1.2 Non-latched Manual ...................................................................................... 46
5.13.1.3 Latched manual ............................................................................................. 47
5.13.1.4 Non-latched automatic .................................................................................. 48
5.13.1.5 Latched automatic ......................................................................................... 49
5.13.1.6 TIG tacking .................................................................................................... 50
5.13.1.7 superPuls ...................................................................................................... 51
Selection and adjustment ............................................................................................. 52
Direct menus (direct access to parameters) ................................................................. 53
Expert menu.................................................................................................................. 53
Daily maintenance tasks ............................................................................................... 56
6.2.1.1 Visual inspection ........................................................................................... 56
6.2.1.2 Functional test ............................................................................................... 56
Monthly maintenance tasks .......................................................................................... 57
6.2.2.1 Visual inspection ........................................................................................... 57
6.2.2.2 Functional test ............................................................................................... 57
Annual test (inspection and testing during operation) .................................................. 57
Manufacturer's declaration to the end user .................................................................. 57
Wire feed rollers for steel wire ...................................................................................... 64
Wire feed rollers for aluminium wire ............................................................................. 64
Conversion sets ............................................................................................................ 65
Continuous TIG hot wire welding .................................................................................. 67
Continuous TIG hot wire welding .................................................................................. 68
TIG cold wire welding with superPuls ........................................................................... 69
TIG hot wire welding with superPuls ............................................................................ 70
Continuous TIG hot wire welding .................................................................................. 71
Continuous TIG hot wire welding .................................................................................. 72
TIG cold wire welding with superPuls ........................................................................... 73
TIG hot wire welding with superPuls ............................................................................ 74
099-000236-EW501
21.10.2015