Page 1: Table Of Contents
3 Phase Startup Procedure..pg13 C85 / C95 non-metallic and 3 Phase Control Panel Timer..pg14 8400JF Replacement Parts..pg15 2.3JF Replacement Parts..pg16 3.1JF Replacement Parts..
Page 2: Important Safety Instructions
THANKS fer to the C-85 & C-95 Control instruction) We at Kasco Marine, Inc. would like to both thank and • 3 phase aerators (2.3, 3.3, 5.3, 7.3JF) require a congratulate you on your purchase of the JF model startup test after wiring to ensure proper rotation of decorative aerator.
Page 3: Unit Specs
Your Kasco Marine aerator is ready for immediate use Parts Included (after installation). Make sure to keep the motor hous- ing clean from hard water deposits and/or algae. (See 8400JF, 3.1JF, or 5.1JF Aerator 2.3JF, 3.3JF, or 5.3JF Aerator Maintenance Recommendations)
Page 4: Assembly Instructions
4c Redwood Y Insert (5 HP) (in #7) 820352 1 damages. If damages are found, immediately notify Juniper Nozzle 820140 1 your carrier and your Kasco Marine, Inc. representa- Willow Nozzle 820150 1 tive. Next, cross reference the parts included in the shipment with the Parts Included sheet in this manual.
Page 5 3. Position one Top Float Bracket (Part #B2) so that the bolt holes in the bracket align with the bolt holes in the two adjoined float sections and insert two 9.5” Coated Bolts (Part #B4) through the assembly. This may require some minor repositioning of the float sec- tions as you push the bolt all the way through.
Page 6 Attach 3 cable ties Bottom Screen Clips (Part #B12) over the bolts as to top ring equally spaced shown. The power cord can be slid under the bottom screen between the float and screen where two float sections come together before the 3/8” Lock Nuts are replaced.
Page 7: Nozzle Options & Pattern Sizes
• The Spruce nozzle must have the Insert removed prior to nozzle placement. • The Birch display does not require a nozzle. The Redwood nozzle uses the 3 self tapping screws to attach over the pump housing and the Y Insert must be installed.
Page 8: Optional Premium Nozzles
The Willow nozzle (marked W on the inside of the The Birch display does not use a nozzle or bolt. It is the aerator unit running without any nozzle and allows cone) uses the 3/8” x 4” bolt for the best flow rate and oxygen transfer! Model Height Width...
Page 9: Installation Instructions
The weight should be light enough so the aerator can rise as the water level rises. This can also help hide ropes by sinking them further below the surface. Contact your authorized Kasco distributor or visit www.kascomarine.com for more information.
Page 10: Control Panel Installation
Consult a qualified electrician Light Kit connection: or service person if needed. If you purchased a Kasco light kit(s) for your aerator, follow the light kit installation instructions for All electrical connections to this panel must be made mounting the light kit(s) to the aerator float.
Page 11 Record the following data while the Aerator is operating in the water under load: Voltage: L1-L2 ________ L1-N _________ L2-N _________ Amperage: L1 __________ L2 __________ Date installed _____/_____/_____ Any unauthorized modifications to this control panel will void the UL listing and the Kasco warranty.
Page 12: C85 / C95 Non-Metallic Wiring Diagram
C85 / C95 non-metallic Wiring Diagram *C95 uses 30 Amp breaker...
Page 13: Phase Startup Procedure
Refer to the control panel instructions and If a Kasco Control Panel is not provided, please refer schematics for installation details. to the following warnings: 3. Verify all switches, circuit breakers, and motor starters...
Page 14: C85 / C95 Non-Metallic And 3 Phase Control Panel Timer
C85 / C95 non-metallic and 3 Phase PROGRAMMING WITH MANUAL OVERRIDE Control Panel Timer SWITCH Your Timer may have a 3-way manual switch or a TIME CLOCK SETTING 2-way manual switch. To set the current time, turn the inner dial clockwise. AUTOMATIC MODE Do not set the time by rotating “outer”...
Page 16: Jf Replacement Parts
ITEM NO. PART NO. DESCRIPTION QTY. 2.3J REPLACEMENT PARTS 475628 SCREW, FILLISTER HEAD 2.3JF Replacement Parts 840250 JET PUMP HOUSING 840240 2 HP HOUSING CONE 475626 FLAT WASHER, #10 475625 SCREW, 10-24 X 2.5" LONG 360100 IMPELLER LOCK NUT 840261 2 HP IMPELLER 475642 WASHER, 1/2"...
Page 17: Jf Replacement Parts
ITEM NO. PART NO. DESCRIPTION HP/QTY. 3.1J REPLACEMENT PARTS 475628 SCREW, FILLISTER HEAD 3.1JF Replacement Parts 840250 JET PUMP HOUSING 840240 2 HP HOUSING CONE 475626 FLAT WASHER, #10 475625 SCREW, 10-24 X 2.5" LONG 840360 IMPELLER, 3 HP 475642 WASHER, 1/2"...
Page 18: Jf Replacement Parts
ITEM PART NO. DESCRIPTION HP/QTY. 3.3J REPLACEMENT PARTS 475628 SCREW, FILLISTER HEAD 840250 JET PUMP HOUSING 840240 2 HP HOUSING CONE 3.3JF Replacement Parts 475626 FLAT WASHER, #10 475625 SCREW, 10-24 X 2.5" LONG 840360 IMPELLER, 3 HP 475642 WASHER, 1/2" 840235 BASEPLATE, 2,3,5 HP J SERIES 840475...
Page 19: Jf Replacement Parts
ITEM NO. PART NO. DESCRIPTION QTY. 5.1J REPLACEMENT PARTS 840550 5.1 J HOUSING 475628 SCREW, FILLISTER HEAD 5.1JF Replacement Parts 840558 CONE, 5.1J 475626 FLAT WASHER, #10 475625 SCREW, 10-24 X 2.5" LONG 840560 IMPELLER, 5 HP 475642 WASHER, 1/2" 840235 BASEPLATE, 2,3,5 HP J SERIES 840475...
Page 20: Jf Replacement Parts
ITEM NO. PART NO. DESCRIPTION QTY. 5.3J REPLACEMENT PARTS 475628 SCREW, FILLISTER HEAD 840550 5.1 J HOUSING 5.3JF Replacement Parts 840558 CONE, 5.1J 475626 FLAT WASHER, #10 475625 SCREW, 10-24 X 2.5" LONG 360100 IMPELLER LOCK NUT 840561 5 HP IMPELLER 475642 WASHER, 1/2"...
Page 21: Jf Replacement Parts
ITEM NO. PART NO. DESCRIPTION QTY. 7.3J REPLACEMENT PARTS 475628 SCREW, FILLISTER HEAD 702200 UPPER HOUSING, 7 HP 7.3JF Replacement Parts 840240 2 HP HOUSING CONE 475626 FLAT WASHER, #10 SCREW, 10-24 X 2.5" 475625 LONG 360100 IMPELLER LOCK NUT 475642 WASHER, 1/2"...
Page 22: Maintenance Recommendations
ZINC ANODE: A Sacrificial Zinc Anode is supplied reduction or variation in performance. If a change in on the shaft of all 8400JF, 3.1JF, and 5.1JF Model performance is observed, the equipment should be dis- aerators for protection of the equipment from corro- connected from power and inspected for any material sion and electrolysis.
Page 23: Warranty Policy
Once the warranty coverage has been established, the We will repair the unit only if repair costs are under a unit may be sent to any Kasco Authorized Repair Cen- stated dollar amount. Example: “Please repair if total ter for evaluation and repair. Please call Kasco Ma- is under $150.00 before shipping charges.”...
Page 24: Troubleshooting Tips
All non-warranty repairs will be returned to the customer and billed C.O.D. unless otherwise directed. Kasco Marine also accepts Visa and MasterCard credit card payments. Kasco Marine will call for credit card information upon completion of the estimate at the customer’s request.
Page 25 Contact a Kasco representative before restarting the unit. “My Aerator flow seems to fluctuate and/or be less than usual.”...
Page 26: Customer Repair Form
Customer Repair Form 800 Deere Rd Prescott, WI 54021 Phone: 715‐262‐4488 Fax: 715‐262‐4487 www.Kascomarine.com Sales@kascomarine.com Repair Contact Form  Kasco requires all Repairs sent in MUST be accompanied by this form and marked to Repairs attention. (ex. Attn: Repairs)  Repairs returned should include upper pump housing or wire basket for Aerators and De‐Icers. These parts protect the motor during shipping.  Kasco is NOT responsible for shipping damage accrued in return shipment.  It is the responsibility of customer to ship and pay freight to Kasco.  Do not ship float or control panel with unit, unless otherwise instructed  A fee of $60 per hour will be assessed for cleaning excessively dirty units and float disassembly  Refer to the Owner’s manual for easy‐to‐follow troubleshooting rule out site issue. Note: Contact Information Should be that of the person or company to contact for repair. Company First Name Last Name Address City State ...
Page 28: Registration Information
Also fill in the information below and keep for your records. Model # (Ex. 3.1JF)_______________________________ Serial # (Ex. 8001J311725)______________________________ Purchase Date:_____________________ Purchased From:___________________________________ Registration Date: ___________________________ Kasco Marine, Inc. 800 Deere Rd. Prescott, WI 54021 Phone (715) 262-4488 • Fax (715) 262-4487 www.kascomarine.com • sales@kascomarine.com 884168...

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