Brake Pedal; Brake Pedal Removal; Pedal Installation - Polaris RZR 170 2009 Service Manual

Caliper Bleeding
10. The bleeding process is the same for the calipers as for the
master cylinder, using the bleed screw on each caliper.
Perform Steps 4-8 for each front caliper.
CAUTION
Maintain at least 1/2"(1.27 cm) of brake fluid in
the reservoir at all times to prevent air from
entering the master cylinder.
11. Perform Steps 4-8 for the rear caliper.
12. Add brake fluid to MAX level inside reservoir.
Master Cylinder Fluid Level
Between the MIN and MAX line shown
on the reservoir.
13. Install master cylinder reservoir cover securely.
14. Field test the vehicle at low speed before putting into
service. Check for proper braking action and inspect pedal
travel.
15. Perform brake pedal inspection. See "Brake Pedal
Inspection / Adjustment" on page 6.8.
16. Check brake system for fluid leaks.

BRAKE PEDAL

Brake Pedal Removal

1. Refer to Fig. 2 for pedal removal.
2. Disconnect both springs (A).
3. Remove cotter pin (B) and clevis pin (C).
4. Remove E-clip (D) and washer (E) from pedal mount.
5. Remove pedal assembly with bushings (F) and sleeve (G).
Visually inspect pedal, bushings, and sleeve for wear and
replace as required.
Open

Pedal Installation

1. Apply Polaris Premium All Season grease to pivot post
and install pedal with bushings and sleeve.
Close
2. Install washer and a new retaining E-clip.
3. Align pedal with master cylinder clevis and install pin.
4. Install washer and a new cotter pin.
5. Connect brake light switch spring and pedal return spring.
6. Push and release brake pedal to be sure linkage rod and
pedal mechanism returns fully when pedal is released.
7. Inspect brake pedal travel. See "Brake Pedal Inspection /
Adjustment" on page 6.8.
C
A B
Brake Pedal Travel:
1/2-3/4" (12-18mm)
BRAKES
F
D
G
E
6
6.7