Starter Drive Assembly; Flywheel Installation; Stator Installation - Polaris RZR 170 2009 Service Manual

ENGINE

Starter Drive Assembly

1. Be sure the washer is positioned on the back of the drive
gear.
Starter Drive Grease:
(PN 2871460)
2. Apply Starter Drive Grease (PN 2871460) to the drive
bushings in the cases and install.
3. Install stator housing and torque bolts to specification.

Flywheel Installation

Install flywheel key, flywheel and the flywheel spacer. Proceed
to "Stator Housing Installation" if the stator assembly is already
installed.
IMPORTANT: Flywheel spacer installation is critical
for proper clamp-load when applying torque to the
flywheel nut. Verify spacer is installed before
assembly of the stator housing to the crankcase.
3.46

Stator Installation

NOTE: The stator, flywheel, and starter drive
components can be serviced with the engine in the
frame.
1. Install the stator and pulse coil. Route the wires
appropriately to avoid contact with any moving parts.
Torque bolts to specification.
Stator Bolt Torque:
7-8 ft. lbs. (9-11 Nm)
Pulse Coil Bolt Torque:
4-5 ft. lbs. (5-7 Nm)
2. Apply a small amount of Crankcase Sealant (PN 2871557)
to the stator wire grommet and install into the housing
cavity.
= T