Minolta Di200 Service Manual
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Minolta Di200 Service Manual

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Di200/Di251/Di351
(Di200: U.S.A. and Canada only)

SERVICE MANUAL

[
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FIELD SERVICE

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Summary of Contents for Minolta Di200

  • Page 1: Service Manual

    Di200/Di251/Di351 (Di200: U.S.A. and Canada only) SERVICE MANUAL FIELD SERVICE...

  • Page 2: Safety Precautions For Inspection And Service

    FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 Safety Precautions for Inspection and Service When performing inspection and service procedures, observe the following precautions to prevent accidents and ensure utmost safety. Depending on the model, some of the precautions given in the following do not apply. Different markings are used to denote specific meanings as detailed below.
  • Page 3 FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 4. Handle the power cord with care and never use a multiple outlet. • Do not break, crush or otherwise damage the power cord. Placing a heavy object on the power cord, or pulling or bending it may damage it, resulting in a possible fire or electric shock.
  • Page 4 FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 CAUTION 1. Precautions for Service Jobs • A toothed washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which could cause an electric shock or fire. •...

  • Page 5: Other Precautions

    FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 5. Precautions for the Laser Beam (Only for Products Employing a Laser) • Removing the cover marked with the following caution label could lead to possi- ble exposure to the laser beam, resulting in eye damage or blindness. Be sure to unplug the power cord before removing this cover.

  • Page 6: Used Batteries Precautions

    FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 Used Batteries Precautions ALL Areas CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. Germany VORSICHT! Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
  • Page 7 FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 Precautions for Service When performing inspection and service procedures, observe the following precautions to prevent mishandling of the machine and its parts. Depending on the model, some of the precautions given in the following do not apply. Precautions Before Service •...
  • Page 8 FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 Precautions for Dis/Reassembly • Be sure to unplug the copier from the outlet before attempting to service the copier. • The basic rule is not to operate the copier anytime during disassembly. If it is absolutely necessary to run the copier with its covers removed, use care not to allow your clothing to be caught in revolving parts such as the timing belt and gears.
  • Page 9 FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 Handling of PWBs 1. During Transportation/Storage: • During transportation or when in storage, new P.W. Boards must not be indiscriminately removed from their protective conductive bags. • Do not store or place P.W. Boards in a location exposed to direct sunlight and high tem- perature.

  • Page 10: Handling Of The Pc Drum

    FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 Handling of the PC Drum Only for Products Not Employing an Imaging Cartridge. 1. During Transportation/Storage: • Use the specified carton whenever moving or storing the PC Drum. • The storage temperature is in the range between –20°C and +40°C. •...
  • Page 11 FrameMaker Ver.5.5E(PC) PL/PS Standard Document Ver.01 00.09.13 3. Soak a small amount of either ethyl alcohol or iso- propyl alcohol into a clean, unused Dust-Free Cot- ton Pad which has been folded over into quarters. Now, wipe the surface of the PC Drum in one con- tinuous movement from its rear edge to its front edge and off its surface one to two times.
  • Page 12 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 01.02.02 INDEX (FIELD SERVICE) DIS/REASSEMBLY, ADJUSTMENT SWITCHES ON PWBs, TECH. REP. SETTINGS TROUBLESHOOTING...
  • Page 13 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 DIS/REASSEMBLY, ADJUSTMENT 10230...

  • Page 14: Table Of Contents

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 CONTENTS 1. SERVICE INSTRUCTIONS ................D-1 1-1. IDENTIFICATION OF FUSES AND CIRCUIT BREAKERS ....D-1 1-2. PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT ....D-1 1-3. PARTS WHICH MUST NOT BE TOUCHED ........... D-2 (1) Red painted Screws ................ D-2 (2) Variable Resistors on Board ............
  • Page 15 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3-3. ADJUSTMENT ITEMS LIST ..............D-33 3-4. ADJUSTMENT OF SCANNER MOTOR TIMING BELT TENSION ..D-34 3-5. ELECTRICAL/IMAGE ADJUSTMENT ............. D-35 (1) Touch Panel Adj................D-35 (2) Original Size Detecting Sensor Adjustment (F7-1) ......D-36 (3) Loop Adjustment ................

  • Page 16: Service Instructions

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 NOTES • For the Duplex Unit standard on the 35-cpm copier, see Service Manual for AD-15. • For the Fixed Paper Size Cassette standard on the 35-cpm and 25-cpm copiers, see Service Manual for PF-119.

  • Page 17: Parts Which Must Not Be Touched

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 1-3. PARTS WHICH MUST NOT BE TOUCHED Red painted Screws Purpose of Application of Red Paint Red painted screws show that the assembly or unit secured can only be adjusted or set at the factory and shall not be readjusted, set, or removed in the field.

  • Page 18: Disassembly/Reassembly

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 DISASSEMBLY/REASSEMBLY 2-1. DOORS, COVERS, AND EXTERIOR PARTS: IDENTIFICATION AND REMOVAL PROCEDURES 4011D113CA 4011D114CA...
  • Page 19 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Part Name Removal Procedure Remove no. 17. → Remove two holding brackets. Original Glass Right IR Cover Remove two screws that secure the Right IR Cover. Upper Rear Unhook one tab and remove the Upper Rear Inside Cover.
  • Page 20 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Part Name Removal Procedure Fixed Paper Size Unhook one tab and remove the Fixed Paper Size Cassette Connector Cassette Cover. Connector Cover ( 1) Connector Cover Unhook one tab and remove the Connector Cover.

  • Page 21: Removal Of Circuit Boards And Other Electrical Compoments

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-2. REMOVAL OF CIRCUIT BOARDS AND OTHER ELECTRICAL COMPOMENTS • When removing a circuit board or other electrical component, refer to “PRECAUTIONS FOR HANDLING THE PWBs” contained in SWITCHES ON PWBs and follow the corre- sponding removal procedures.
  • Page 22 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Symbol Part Name Removal Procedure Remove the Rear Upper Cover. → Remove the Upper Rear Cover. PWB-A Master Board → Remove the Shield Box. → Remove the MFB2 Board Assy. → PWB-A For details, see steps 2 through 12 of "(1) Removal of the PH Unit"...

  • Page 23: Maintenance Schedule

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-3. MAINTENANCE SCHEDULE • To keep the copier in good operating condition and ensure an extended service life of the copier, it is recommended that the maintenance jobs described in this schedule be car- ried out.
  • Page 24 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 1: When I/C Life is detected I/C Life is a value of the period of time during which I/C has been energized, converted to the number of copies made in the standard copying mode, which differs from the actual number of copies made.

  • Page 25: Paper Take-Up/Transport Section

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-4. PAPER TAKE-UP/TRANSPORT SECTION Removal of the Paper Take-Up Roll 1. Slide out the Multi Purpose Cassette. 4011D007AA 2. Lock the Paper Lifting Plate. 3. Snap off one C-clip of the Paper Take-Up Roll Assy.

  • Page 26: Cleaning Of The Paper Dust Remover Assy

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Cleaning of the Paper Dust Remover Assy 1. Remove the Paper Dust Remover Assy. 2. Using a brush, whisk dust and dirt off the Paper Dust Remover Assy. 4011D011AA Removal of the Synchronizing Roller Gear and Synchronizing Roller Bushing 1.

  • Page 27: Cleaning Of The Side Cover

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 4. Remove one spring and the upper and lower Synchronizing Roller bushings. NOTE • When reinstalling the bushings, make sure that the flanges of the bushings are on the outside. 4011D015AA 5. Snap off one retaining ring E type, unplug one connector, and remove the Synchronizing Clutch.

  • Page 28: Optical Section

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-5. OPTICAL SECTION Removal of the PH Unit NOTES • Do not place the PH Unit upside down or subject it to excessive shock. • Replace the PH Unit as one unit. • NEVER attempt to disassemble or adjust the PH Unit.
  • Page 29 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 8. Unplug one connector. 9. Remove five screws and one PWB support. Then, holding the MFB2 Board Assy at the slit with a finger of your left hand (see the illustration), remove the assy.
  • Page 30 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 10. Remove all connectors of PWB-A. 11. Remove the harness from six cord clamps, six wiring saddles, and two edge covers. 12. Remove six screws and the PWB-A Assy. 4011D029AB 13. Remove one screw and the Flexible Harness Guide.

  • Page 31: Removal Of The Ccd Unit

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 17. Remove three screws and the mounting bracket. 18. Remove four screws and the PH Unit. 4011D033AA Removal of the CCD Unit 1. Remove the Original Glass. 2. Unhook the tabs of the cover in order of A, B, C, and D and remove the cover.

  • Page 32: Cleaning Of The Mirrors

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Cleaning of the Mirrors 1. Remove the Original Glass. 2. Wipe clean the Mirrors with a soft cloth. 1167D017AC Cleaning of the Lens 1. Remove the CCD Unit. 2. Wipe clean the Lens with a soft cloth.

  • Page 33: Removal Of The Scanner

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Removal of the Scanner 1. Remove the Original Glass. 2. Remove the Rear Holding Bracket. 3. Move the Scanner to the location shown in the illustration. 4011D037AA 4. Remove one screw and unplug the connector of the Exposure Lamp.

  • Page 34: Removal Of The Scanner Drive Cables

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Removal of the Scanner Drive Cables 1. Remove the Original Glass. 2. Remove the Scanner. 3. Remove the Left Upper Cover and Left IR Cover. 4. Unhook the spring at the end of the cable from the front hook and remove the cable guide.

  • Page 35: Winding Of The Scanner Drive Cables

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Winding of the Scanner Drive Cables Pulley F Pulley H Pulley E Pulley D Pulley C Pulley G Pulley B Pulley A 4011D047AB Front 1. Position the round bead of the cable (silver) at the location shown in the illustration.
  • Page 36 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 4. Slide the pulley to the front and fit one retaining ring E type. 5. Pushing the pulley tightly up against the retaining ring E type, secure the pulley with one screw. 4011D048AA 6. Wind the fixed bead end of the cable around pul- ley D and pulley C and fit the fixed bead at a posi- tion about 5.5 mm from the Scanner rail.
  • Page 37 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 10. Wind the hook end of the cable two turns coun- terclockwise from the front to the rear. Cable on Hook End 1167D054AD 11. Wind the bead end of the cable four turns clock- Cable on wise from the rear to the front.
  • Page 38 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 16. Fit the hook end of the cable into the groove in the Cable Guide and hook the spring. Cable Guide 4011D053AA 17. Peel off the tape from the pulleys at the front and rear.

  • Page 39: Image Transfer Section

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-6. IMAGE TRANSFER SECTION Removal of the Image Transfer Roller Assy 1. Open the Side Cover. 4011D009AA 2. Raise the Image Transfer Guide Plate. 4011D056AA 3. Remove the Image Transfer Roller Assy. NOTE • Do not touch the surface of the Image Transfer Roller directly with bare hands.

  • Page 40: Cleaning Of The Pre-Image Transfer Guide Plate

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Cleaning of the Pre-Image Transfer Guide Plate 1. Open the Side Cover. 4011D009AA 2. Using a soft cloth dampened with alcohol, wipe the Pre-Image Transfer Guide Plate. NOTE • Make sure the alcohol does not touch the surface of the Image Transfer Roller.

  • Page 41: Developing Section

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-7. DEVELOPING SECTION Removal of the Imaging Cartridge 1. Open the Side Cover. 4011D009AA 2. Holding onto the green handles, slide the Imag- ing Cartridge part of the way out. 3. Then grasp the handle on top of the cartridge and pull the cartridge out.

  • Page 42: Fusing Section

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 2-8. FUSING SECTION Removal of the Fusing Unit 1. Open the Side Cover. 4011D009AA 2. Push the lever and open the Exit Cover. 3. Unplug two connectors in the rear. 4011D062AB 4. Close the Exit Cover, remove two screws, and slide out the Fusing Unit.

  • Page 43: Removal Of The Fusing Roller Heater Lamp, Right Fusing Roller, And Left Fusing Roller

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Removal of the Fusing Roller Heater Lamp, Right Fusing Roller, and Left Fus- ing Roller 1. Remove the Fusing Unit. 2. Open the Exit Cover. 3. Remove three screws and the Fusing Front Cover.
  • Page 44 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 6. Remove the harness from the Rear Cover. 7. Remove two screws and the Rear Cover. 8. Remove one screw and the lamp holder in the rear. 4011D068AB 9. Remove one screw and the lamp holder at the front.
  • Page 45 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 18. Remove one shoulder screw and the Fusing Guide Assy. 19. 1Remove one screw, one shoulder screw, and the cover. 4011D072AB 20. Snap off one retaining ring E type and remove the Front Pressure Lever Assy and bearing.

  • Page 46: Remove The Fusing Roller Thermistor, Fusing Roller Hearter Lamp Fuse, And Fusing Roller Thermostat

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 24. Remove one shoulder screw and the gear. 25. Snap off one retaining ring E type and remove the gear assy, gear, and spring. 4011D077AB NOTES • Study the illustration for how the spring is installed.

  • Page 47: Adjustment

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 ADJUSTMENT 3-1. ADJUSTMENT JIGS AND TOOLS USED Scanner/Mirrors Carriage Positioning Jigs 1167D108AA 3-2. ADJUSTMENT REQUIREMENT LIST Adjustment Item Requirements Adjustment Point Ref. Page Automatically Touch Panel Adj. Control Panel D-35 adjusted Original Size Detecting Sensor ↑...

  • Page 48: Adjustment Items List

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3-3. ADJUSTMENT ITEMS LIST Adjustment/ Setting Items Job Item Check Item Automatic Touch Panel Adj. D-35 adjustment Original Size Automatic Detecting Sensor D-36 adjustment Adjustment Loop Adjustment — D-37 Setting range Leading 0 to 5 mm...

  • Page 49: Adjustment Of Scanner Motor Timing Belt Tension

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3-4. ADJUSTMENT OF SCANNER MOTOR TIMING BELT TEN- SION 1. Remove the Original Glass. 2. Loosen the two screws that secure the Scanner Motor. Using a bar tension gage, pull the motor to the right with a tension of 1000 g ±50 g and, at the same time, tighten the mounting screws.

  • Page 50: Electrical/Image Adjustment

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3-5. ELECTRICAL/IMAGE ADJUSTMENT Touch Panel Adj. Make this adjustment after either of the following procedures have been performed: • Memory Clear • Control Panel replacement • ROM/RAM Board replacement Adjustment Procedure 1. Call the Initial mode to the screen. (For details, see SWITCHES ON PWBs, TECH.

  • Page 51: Original Size Detecting Sensor Adjustment (F7-1

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Original Size Detecting Sensor Adjustment (F7-1) Make this adjustment after any of the following procedures have been performed: • Memory Clear • A faulty original size detection occurs • Replacement of the CCD Unit and Scanner parts (including the Exposure Lamp) •...

  • Page 52: Loop Adjustment

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Loop Adjustment Requirement Adjust so that a correct loop is formed before the Synchronizing Rollers when paper is fed through Adjust Mode Setting Value Loop Adjustment -5 to +5 NOTE • This adjustment is to be made when any of the following symptoms occurs: variations in the amount of print leading edge void, paper skew, and misfeed.

  • Page 53: Edge Erase

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Edge Erase <Leading> Requirement Set the erase width on the leading edge of paper (width A) in the range between 0 and 5 mm. Adjust Mode Setting Range Edge Erase/Leading 0 to 5 1171D003AA...
  • Page 54 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 <Trailing> Requirement Set the erase width on the trailing edge of paper (width A) in the range between 0 and 5 mm. Adjust Mode Setting Range Edge Erase/Trailing 0 to 5 1171D004AA 1171D004AA NOTE •...
  • Page 55 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 <Right/Left> Requirement Set the erase width on the right and left edges of paper (width A) in the range between 0 and 5 mm. Adjust Mode Setting Range Edge Erase/Right/Left 0 to 5 1171D005AA...

  • Page 56: Registration (Cd) (Printer

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Registration (CD) (Printer) Adjust so that width A on the test pattern produced falls within the following range. Requirement 1-Side 2-Sided 4658D512AA 4661D501AA Specification Adjust Mode Setting Range 1-Sided: 10 ±2.0 mm Registration (CD) -4.0 to +4.0...
  • Page 57 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 9. Enter the new setting value from the 10-Key Pad. Use the Access Mode key or " " to change the + or - sign. Setting Instructions If width A is wider than specifications, make the setting value smaller than the current one.

  • Page 58: Registration (Fd) (Printer

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Registration (FD) (Printer) Requirement Adjust so that width A on the test pattern output falls within the following range. 4011D097AA Specification Adjust Mode Setting Range 25-cpm copier: -26 to +26 ( )/ 10 ±2.0 mm...
  • Page 59 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 8. Enter the new setting value from the 10-Key Pad. Use the Access Mode key or " " to change the + or - sign. Setting Instructions If width A is wider than specifications, make the setting value smaller than the current one.

  • Page 60: Registration (Ir

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Registration (IR) <CD> Requirement Place the test pattern output after the adjustments of Registration (CD and FD) (Printer) have been com- pleted on the Original Glass and make a copy of it. Adjust so that width A on the test pattern copy falls within the following range.
  • Page 61 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 7. Enter the new setting value from the 10-Key Pad. Use the Access Mode key or " " to change the + or - sign. Setting Instructions If width A is wider than specifications, make the setting value smaller than the current one.
  • Page 62 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 <FD> Requirement Place the test pattern output after the adjustments of Registration (CD and FD) (Printer) have been com- pleted on the Original Glass and make a copy of it. Adjust so that width A on the test pattern copy falls within the following range.
  • Page 63 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 7. Enter the new setting value from the 10-Key Pad. Use the Access Mode key or " " to change the + or - sign. Setting Instructions If width A is wider than specifications, make the setting value smaller than the current one.

  • Page 64: Zoom Adjust (Ir

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Zoom Adjust (IR) <CD> Requirement • The difference should be within ±1.0 % of the actual length. • Adjust so that the following specifications are satisfied with a scale length of 200 mm. Zoom Ratio...
  • Page 65 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3. Call the Adjust Mode to the screen. 4. Touch "IR" , "Zoom Adjust", and "CD", in that order. 5. Press the Clear key to clear the current setting value. 6. Enter the new setting value from the 10-Key Pad.
  • Page 66 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 <FD> Requirement • The difference should be within ±1.0 % of the actual length. • Adjust so that the following specifications are satisfied with a scale length of 300 mm. Zoom Ratio Specification Adjust Mode Setting Range Full size (×1.000)
  • Page 67 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3. Call the Adjust Mode to the screen. 4. Touch "IR" , "Zoom Adjust", and "FD", in that order. 5. Press the Clear key to clear the current setting value. 6. Enter the new setting value from the 10-Key Pad.

  • Page 68: Ir-Erasure Width

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 IR-Erasure Width Requirement Set the erase width along the four edges of the paper (width A) in the range between 0 and 3 mm. Adjust Mode Setting Range ▲ IR-Erasure Width 0 to 3 ▲...

  • Page 69: Book Center Erase

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 (10) Book Center Erase Requirement Set the erase width at the center of the paper (width A) in the range between 2 and 20 mm. Adjust Mode Setting Range Book Center Erase 2 to 20...

  • Page 70: Focus-Positioning Of The Scanner And 2Nd/3Rd Mirrors Carriage

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 3-6. FOCUS-POSITIONING OF THE SCANNER AND 2ND/3RD MIRRORS CARRIAGE Make this adjustment after any of the following procedures has been performed: • After the Scanner Drive Cables have been replaced. • When the Scanner has been removed.
  • Page 71 FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 Front NOTE • If there is any gap between the Scanner and the Scanner/Mirrors Carriage Positioning Jigs or between the 2nd/3rd Mirrors Carriage and the jigs when each is pressed up against the jigs, eliminate the gap by turning the adjusting screws for the front and rear Scanner Drive Cables.

  • Page 72: Miscellaneous

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 MISCELLANEOUS 4-1. INSTALLATION OF THE KEY COUNTER SOCKET (OPTION) 1. Remove the Front Cover. 2. Remove the knockout from the Front Upper Cover. 3. Using two screws, secure the Counter Mounting Bracket. 4011D088AB 4. Remove the harness from one cord clamp and route it as shown in the illustration.

  • Page 73: Remounting The Eeprom (Ic3A

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 4-2. REMOUNTING THE EEPROM (IC3A) NOTES • When the Master Board is replaced with a new one, be sure to demount EEPROM (IC3A) from the old Master Board and mount it on the new Master Board.

  • Page 74: Adjust Data Input

    FrameMaker Ver.5.5E(PC) Di200/Di251/Di351 DIS/REASSEMBLY, ADJUSTMENT 01.02.09 4-3. ADJUST DATA INPUT When any of the following procedures has been performed, be sure to re-input the Adjust data: • The MFB2 Board has been replaced. • The ROM/RAM Board has been replaced.
  • Page 75 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 SWITCHES ON PWBs, TECH. REP. SETTINGS 17196...
  • Page 76 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 CONTENTS 1. CONTROL PANEL KEYS AND TOUCH PANEL ..........S-1 1-1. Control Panel Keys .................. S-1 1-2. Explanation of the Touch Panel ............... S-2 (1) Basis Screen ................... S-2 (2) Warning Screens ................S-3 2.
  • Page 77 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 7-4. Data/Conditions Cleared by Reset Switches ........... S-36 8. UTILITY MODE ....................S-37 8-1. Utility Mode selection Screen ..............S-37 8-2. User’s Choice Function Tree ..............S-37 8-3. Settings in the Utility Mode ..............S-38 9.

  • Page 78: Control Panel Keys And Touch Panel

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 CONTROL PANEL KEYS AND TOUCH PANEL 1-1. Control Panel Keys 4015O038AA 1. Touch Panel 7. Access Mode Key • Shows various screens and message. • Press to enter the access number when Copy Track of the Administrator mode 2.

  • Page 79: Explanation Of The Touch Panel

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 1-2. Explanation of the Touch Panel Basis Screen The Basic screen is the initial screen that appears when the copier is turned ON. 4011P291CA 1. Supplementary Function Keys • The auxiliary, Density, Orig.

  • Page 80: Warning Screens

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Warning Screens The Warning screen may be a malfunction display, error display, warning display, or a cau- tion display. <Malfunction Display> <Error Display> Given when a malfunction occurs. Given when an error occurs.

  • Page 81: Function Of Switches And Other Parts On Pwbs

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 FUNCTION OF SWITCHES AND OTHER PARTS ON PWBs 2-1. PWB Location PWB-A PWB-F 4011D095AA 2-2. PWB-A (Master Board) 4011D093AA Symbol Name Description Test Print Switch Produces the test pattern of Function F12.

  • Page 82: Pwb-F (Control Panel

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 2-3. PWB-F (Control Panel) 4011D095AA Symbol Name Description SW37 Warm Restart Switch Used to enter the initial mode.

  • Page 83: Utility Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 UTILITY MODE • Utility Mode is used to make various settings according to the user’s need. 3-1. Utility Mode selection Screen • Press the Utility key on the control panel. 4011P294CA 3-2.

  • Page 84: Settings In The Utility Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 3-3. Settings in the Utility Mode Touch Panel Setting Display User’s Choice User’s Choice is used to make various settings according to the user’s need. Meter Count Displays the counts of various counters.
  • Page 85 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 2. User's Choice Function Tree Memory Recall User’s Choice 1/6 Mixed Original Detection Language Selected Original Copy Default Auto Paper/Auto Size User’s Choice 2/6 Drawer Priority Special Paper Multiple-in-1 and Booklet Copy...
  • Page 86 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 3. Settings in the User's Choice Mode Touch Panel Setting (The default is Highlighted Display Memory Recall Select whether to enable or disable the Memory Recall function. Mixed Original Select the priority Mixed Original Detection mode that is automatically...
  • Page 87 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display Multiple-in-1 and Select whether to enable or disable recalling a default zoom ratio for Booklet Copy 2in1, 4in1, or Booklet Creation. Zoom Auto Panel Reset...
  • Page 88 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display 4in1 Copy Order Specify the default copying order in the 4in1 mode. Density Priority Specify the priority exposure mode that is selected automatically when the Power Switch is turned ON or the Panel Reset key pressed.
  • Page 89 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display Intelligent Sorting Select whether to enable or disable the function that automatically switches between Sort and Non-Sort according to the number of orig- inals and the number of copy sets to be made.

  • Page 90: User Management

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 User Management • Permits setting of the various User Management functions. 1. User Management Function Setting Procedure <Procedure> 1. Press the Utility key. 2. Touch the “User Management” key. 3. Select the appropriate function.

  • Page 91: Admin. Management

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Admin. Management • The entry on the “Administrator # Input ” set using the Tech. Rep. mode permits the set- tings of the following functions. 1. Admin. Management Mode Function Setting Procedure <Procedure>...
  • Page 92 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display 100 Accounts-1 100 Accounts-1 100 Accounts-2 • Copying is authorized only for the accounts, for which Access Codes have been programmed. 100 Accounts-2 •...

  • Page 93: Tech. Rep. Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 TECH. REP. MODE • This mode is used by the Tech. Rep. to check, set, adjust, and/or program various ser- vice functions. 4-1. Tech. Rep. Mode Menu Screen 4011P296CA 4-2. Tech. Rep. Mode Function Setting Procedure <Procedure>...

  • Page 94: Tech. Rep. Mode Menu Function Tree

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 4-3. Tech. Rep. Mode Menu Function Tree Auto Paper Configuration FLS Paper System Set Simplex/Duplex Dry Key Set Function Limit Edge Erase Loop Adjustment Printer Image Density ATDC Sensor Gain VG Adjust Tech.

  • Page 95: Setting In The Tech. Rep. Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 4-4. Setting in the Tech. Rep. Mode Tech. Rep. Mode • This function allows the Tech. Rep. to make various settings and adjustments. 1. System Set • Set the environment for copying operations.
  • Page 96 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 2. Printer • Make the necessary adjustments of the printer (engine). Touch Panel Setting (The default is Highlighted Display Edge Erase Set the erase width on the leading, trailing, right, and left edge of the image.
  • Page 97 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 3. ADFR • Make the necessary adjustments of ADFR. Note: • For details, see Option service manual. Touch Panel Setting (The default is Highlighted Display Original Stop Adjust the document stop position in each of the ADF modes.
  • Page 98 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 5. IR-Erasure Width • Make the adjustment of original erase width on the IR side. Note: • For details, see DIS/REASSEMBLY, ADJUSTMENT Touch Panel Setting (The default is Highlighted Display IR-Erasure Width Set the forced erasure width along the four edges of the paper.

  • Page 99: Administrator # Input

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display Machine Displays the machine configuration status. Configuration Technical Memo Enter the serial number and other data. Original Size Select “ON” when the optional Original Size Detecting Sensor is Detecting mounted.
  • Page 100 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting Display Counts the number of misfeeds that have occurred at different loca- tions in the copier. Display Display MCBJ System Manual Feed MCBJ Machine Only Vertical Transport 1st Drawer...
  • Page 101 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting Display Display Description SADF No. of single feeds IR 1 No. of scan motions IR 2 No. of scan motions Job Tray No. of cycles of feeding paper out into Job Tray Toner Pages No.

  • Page 102: Function

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting Display Device Shows the numbers of prints for different applications. It also allows the Tech. Rep. to clear each counter. Display Description Copier No. of prints made by copier Printer No.

  • Page 103: I/O Check

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 I/O Check • Checks the function of sensors. Touch Panel Setting Display Scan-through ADF For details, see Option service manual. Scanner For details, see Option service manual. ADFR For details, see Option service manual.

  • Page 104: Rd Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 RD Mode • Make the initial settings of the copier for the Data Terminal. 1. RD Mode Menu Function Tree ID Code CT-ID DT Setting DT-ID TEL. # Initial Transmisson RD Mode...

  • Page 105: Rom Version

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display Initial Performs the initial transmission from the PPC to the Center to check Transmission for correct communication after the Data Terminal has been set up.

  • Page 106: Security Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 SECURITY MODE • Allows the Tech. Rep. to set the various counters. 5-1. Security Mode Menu Screen 4011P278CA 5-2. Security Mode Setting Procedure <Procedure> 1. Show the Tech. Rep. mode menu screen.

  • Page 107: Settings In The Security Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 5-3. Settings in the Security Mode Touch Panel Setting (The default is Highlighted Display Total Counter Select the condition by which the Counter count is increased. 1 Copy per 1 copy cycle...
  • Page 108 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Touch Panel Setting (The default is Highlighted Display Key Counter Set to “ON” if a Key Counter is plugged in. Note: • If “OFF” is set, copies can be made without having to plugging the Key Counter into the socket.

  • Page 109: Adjust Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 ADJUST MODE • Used at the factory for making adjustments. 6-1. Adjust Mode Menu Screen C1166P002CA 6-2. Adjust Mode Setting Procedure <Procedure> 1. Show the Tech. Rep. mode menu screen. 2. Press the following keys in this order:...

  • Page 110: Settings In The Adjust Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 6-4. Settings in the Adjust Mode Printer • Adjust functions relating to the printer. • Runs a test print sequence. Touch Panel Setting Display Registration (CD) Adjust registration in the CD direction on the engine side.

  • Page 111: Initial Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 INITIAL MODE • Used to initialize the various service functions. 7-1. Initial Mode Menu Screen 4011P297CA 7-2. Initial Mode Setting Procedure <Procedure> 1. Press the Warm Restart switch. Then “.” appears at the center on the left side of the screen.

  • Page 112: Settings In The Initial Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 7-3. Settings in the Initial Mode Touch Panel Setting (The default is Highlighted Display Memory Clear Clears all data. Touch Panel Adj. Corrects deviation in the sensitive area of the Touch Panel.

  • Page 113: Data/Conditions Cleared By Reset Switches

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 7-4. Data/Conditions Cleared by Reset Switches Clearing Method Side Cover Trouble Memory Total Clear open/close Reset Clear Data Cleared Misfeed display – – Fusing – – Malfunction display Others – Erratic operation/display –...

  • Page 114: User's Choice Function Tree

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 UTILITY MODE • Utility Mode is used to make various settings according to the user’s need. 8-1. Utility Mode selection Screen • Press the Utility key on the control panel. 4011P295CA 8-2.

  • Page 115: Settings In The Utility Mode

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 8-3. Settings in the Utility Mode Touch Panel Setting Display User’s Choice Utility Mode S-6 Meter Count Utility Mode S-6 Copy Job Recall Utility Mode S-6 User Management Utility Mode S-6 Admin.

  • Page 116: Soft Switch Set

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 SOFT SWITCH SET 9-1. Soft Switch Initial Value Table • The contents of the soft switches are described mainly for modes related to copying. • The mark indicates a mode containing items that can be set according to the user's choice, for example.

  • Page 117: Set Contents Of Soft Switches

    FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 9-2. Set Contents of Soft Switches NOTES • The contents of the software switches are described mainly for modes related to copying. • The mark indicates a mode containing items that can be set according to the user's choice, for example.
  • Page 118 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 01 Logic Function Description 1-Sided Simplex/Duplex 2-Sided Original Copy Default Bit6-5: 1-Sided 2-Sided Setting other inhibit Bit4-3: APS: Auto paper mode Auto Paper/Auto Size AMS: Auto magnification mode...
  • Page 119 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 01 Logic Function Description Auto Panel Reset Bit7-0: Setting of whether or not auto clear takes place after the speci- 00000000 No Reset fied time from the end of copying 00000001 1 min.
  • Page 120 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value 20-cpm Copier Bit: HEX: 1E 25-cpm Copier Bit: 35-cpm Copier HEX: 3C Logic Function Description Auto Power Off Bit7-0: • Setting of whether or not to cut OFF the power to the machine...
  • Page 121 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 00 Logic Function Description Drawer Priority Bit7-4: Setting of paper source selected preferentially in the APS (auto 0000 1st Drawer paper mode) or the manual mode.
  • Page 122 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 44 Logic Function Description Default Copy Output Levels Bit7-6: Darker Selection of level in auto density mode. Normal Setting inhibit Lighter Fixed Setting change inhibit Density (ADF only)
  • Page 123 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 08 Logic Function Description Priority Sort Mode Bit7-6: Non Sort Selection of the paper exit mode that has priority when the paper sort exit system option is installed.
  • Page 124 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: A0 Logic Function Description Image Compression When Bit7-4: Indicates the memory reserve Reserving Capacity In The Copy capacity per copy converted into 0101 Memory (copy) image compression, and...
  • Page 125 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 60 Logic Function Description Sound Volume Setting 3 Monitor Line monitor tone volume setting Bit3-1: (No tone) Tone (copy) Setting Other inhibit Orientation Of Images When Fin-...
  • Page 126 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 78 Logic Function Description Fixed Setting change inhibit Edge Erase Bit6-5: 0 mm When a BS scan (including ADFR) is performed 1 mm In the APS/AMS mode,...
  • Page 127 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 08 Logic Function Description Total Counter Mode 1 Setting of total counter counting Bit7-6: (standard) method. Mode 2 (ME) Mode 3 Setting inhibit Size Counter Do not...
  • Page 128 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 48 Logic Function Description Copy Copy Setting of threshold value of copy kit counter, Plug-In Counter Made Cycles and viewing count value. Key Counter Use of key counter or vender.
  • Page 129 FrameMaker Ver5.5E(PC) Di200/Di251/Di351 SWITCHES ON PWBs/TECH. REP. SETTINGS 01.01.26 Mode Initial value Bit: HEX: 00 Logic Function Description 7 to 4 Fixed Setting change inhibit Image Quality Mode Adjustment Bit3-0: 0000 Setting of image density for print- (copy) ing. Enables setting of special image...
  • Page 130 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 TROUBLESHOOTING 14413...
  • Page 131 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 CONTENTS 1. INTRODUCTION ..................... T-1 1-1. Reading the Text ..................T-1 2. I/O CHECK ...................... T-1 2-1. Electrical Components Check Procedure ..........T-1 2-2. I/O Check List ..................T-2 3. PAPER TRANSPORT FAILURE ..............T-8 3-1.
  • Page 132 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 (1) Blank Copy ..................T-48 (2) Black Copy ..................T-49 (3) Low Image Density ................T-50 (4) Foggy Background ................T-51 (5) Black Streaks or Bands ..............T-52 (6) Black Spots ..................T-53 (7) Blank Streaks or Bands ..............T-54 (8) Void Areas ..................

  • Page 133: Introduction

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 INTRODUCTION 1-1. Reading the Text 1. The paper transport failure troubleshooting procedures are given according to the symptom. First identify the location where the paper is present and start the procedure for that particular location. For malfunction troubleshooting, start with step 1 and onward.

  • Page 134: I/O Check List

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 2-2. I/O Check List <I/O Check Screens> • The following screen is only typical and it may be different from what is shown on each individual copier. 4011T539CA <I/O Check List> Operation Characteris- Input Port...
  • Page 135 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 <I/O Check Screens> • The following screen is only typical and it may be different from what is shown on each individual copier. Printer “BackUp” “Next” 4011T540CA 4011T541CA “Next” “BackUp” “Next” “BackUp” 4011T543CA 4011T542CA...
  • Page 136 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 <I/O Check List> Printer Operation Characteris- Input Port CN/PJ tics/Panel Display Symbol Panel Display Parts/Signal Name Board Drawer 1st Drawer Set In position Out of Master IC1A PJ3A-5B Drawer Sensor position Board PWB-A PWB-H Double...
  • Page 137 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Operation Characteris- Input Port CN/PJ tics/Panel Display Symbol Panel Display Parts/Signal Name Board Take-up Paper Take-Up Paper Paper not Control IC1A PJ3A-5A Drawer Sensor present present Board PWB-A Paper Paper Near Empty Unblocked Blocked IC1A...
  • Page 138 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Operation Characteris- Input Port CN/PJ tics/Panel Display Symbol Panel Display Parts/Signal Name Board Lift Level Lift-Up Sensor 1 At upper Not at IC4A P74/ CN4A-6 limit upper limit Control ANI4 Board Lift Level Lift-Up Sensor 2...
  • Page 139 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Operation Characteris- Input Port CN/PJ tics/Panel Display Symbol Panel Display Parts/Signal Name Board SIDE Doors/ LCC Side Door Set Sensor When When IC4A P34/ CN3A-12 Toner Cover opened closed Control Board FRONT LCC Front LCC Set Sensor...

  • Page 140: Paper Transport Failure

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 PAPER TRANSPORT FAILURE 3-1. Paper Misfeed • When a paper misfeed occurs, the Touch Panel shows the corresponding message, mis- feed location, and paper location. Misfeed location display Paper location display 15 11 15 11...
  • Page 141 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 If a communications error occurs between MFB2 Board and Master Board during a copy cycle, it forces a paper misfeed condition ( displayed on the Touch Panel). If that hap- pens, check the circuit between MFB2 Board and Master Board for proper connection and, if it is intact, replace the board.

  • Page 142: Size Error

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 3-2. Size Error • The following warning screen appears if the actual size of the paper loaded in a paper source differs from the paper size set for that particular paper source. 1st to 5th Drawer...

  • Page 143: Misfeed Detection Sensor Layout

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 3-3. Misfeed Detection Sensor Layout Paper Exit Sensor PC3 Duplex Unit Door Set Sensor PC1 Duplex Unit Trans- port Sensor PC2 Synchronizing Roller Sensor PC2 Manual Feed Paper Take-Up Sensor PC8 Paper Take-Up Sensor PC101 4011T548CA The Duplex Unit is standard on the 35-cpm copier.

  • Page 144: Types Of Misfeed Detection And Detection Timings

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 3-4. Types of Misfeed Detection and Detection Timings • The following lists the types of misfeed detection and detection timings for different mis- feed locations. • The symbol “L” (for the leading edge) and “T” (for the trailing edge) given in ( ) indicate the particular edge of the paper detected by the sensor.
  • Page 145 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Duplex Turnover/Take-Up Misfeed Type Detection Start Detection Leading edge detection by Paper Exit Sensor (T) Duplex Unit Transport Sen- Duplex Unit Transport Sen- sor (L) Paper take-up failure detec- Duplex Unit Transport Sen- Synchronizing Roller Sensor...
  • Page 146 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 3-5. Misfeed Troubleshooting Procedures 1st Drawer Take-Up Misfeed Relevant Electrical Parts 1st Drawer Paper Take-Up Solenoid SL1 Master Board PWB-A Synchronizing Roller Sensor PC2 PWB-A PJ3A-6A (GND) PJ3A-7A (PC2 ON) PJ3A-8A (DC5 V) CN10 PJ3A-13B (SL1 ON)
  • Page 147 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 1st Drawer Take-Up Misfeed Troubleshooting Procedures • Paper is not taken up at all. Step Check Result Action Paper meets product specifications. Change paper. Paper is curled, wavy, or damp. YES Change paper. Instruct user in correct paper storage.
  • Page 148 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Manual Bypass Take-Up Misfeed Relevant Electrical Parts Manual Feed Paper Take-Up Clutch CL2 Manual Feed Paper Take-Up Sensor PC8 Synchronizing Roller Sensor PC2 Master Board PWB-A PWB-A CN36 CN14 PJ23 PJ2A-8A (DC24 V) PJ2A-9A (CL2 ON)
  • Page 149 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Manual Bypass Take-Up Misfeed Troubleshooting Procedures • Paper is not taken up at all. Step Check Result Action Paper meets product specifications. Change paper. Paper is curled, wavy, or damp. YES Change paper. Instruct user in correct paper storage.

  • Page 150: Separator/Fusing/Exit Misfeed

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Separator/Fusing/Exit Misfeed Relevant Electrical Parts Paper Exit Sensor PC3 Synchronizing Clutch CL1 Synchronizing Roller Sensor PC2 Master Board PWB-A PWB-A CN23 PJ24 PJ3A-1A (DC24 V) PJ3A-2A (CL1 ON) PJ3A-6A (GND) PJ3A-7A (PC2 ON) PJ3A-8A (DC5 V)
  • Page 151 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Separator/Fusing/Exit Misfeed Troubleshooting Procedures • Paper is at a stop near the Synchronizing Roller. Step Check Result Action Pre-Image Transfer Guide Plate is dirty or YES Clean or change. deformed. Synchronizing Rollers are dirty, deformed, or YES Clean or change.

  • Page 152: Paper Take-Up/Transport Misfeed (2Nd Fixed Paper Size Cassette

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Paper Take-Up/Transport Misfeed (2nd Fixed Paper Size Cassette/PF-118/PF- 119) Relevant Electrical Parts Paper Take-Up Clutch CL1 Power Supply Unit PU1 Paper Take-Up Sensor PC1 Control Board PWB-A Synchronizing Roller Sensor PC2 Master Board PWB-A I/C Motor M1...
  • Page 153 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Paper Take-Up/Transport Misfeed (2nd Fixed Paper Size Cassette/PF-118/PF-119) Trou- bleshooting Procedures • Paper is not taken up at all. Step Check Result Action Paper meets product specifications. Change paper. Paper is curled, wavy, or damp.
  • Page 154 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 • Paper is at a stop at the vertical transport section or near the Synchronizing Roller. Step Check Result Action Vertical Transport Roller is dirty, deformed, or YES Clean or change. worn. Vertical transport guide plate is dirty or YES Clean or change.

  • Page 155: Paper Take-Up Misfeed

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Paper Take-Up Misfeed (PF-117) Relevant Electrical Parts LCC Paper Take-Up Sensor PPS0 Separator Clutch BCL Paper Empty Sensor 1 PPS1 Registration Clutch RCL Paper Standby Position Sensor S1 LCC Control Board PWB-A Registration Sensor RSEN...
  • Page 156 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Paper Take-Up Misfeed (PF-117) Troubleshooting Procedures • Misfeed is detected when the cassette is slid in. Step Check Result Action Paper meets product specifications. Change paper. Paper is curled, wavy, or damp. YES Change paper.
  • Page 157 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 • Paper is not taken up at all. Step Check Result Action Paper meets product specifications. Change paper. Paper is curled, wavy, or damp. YES Change paper. Instruct user in correct paper storage. Feed Roll and Separator Roll are dirty, YES Clean or change.

  • Page 158: Duplex Turnover/Take-Up Misfeed

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Duplex Turnover/Take-Up Misfeed (AD-15) Relevant Electrical Parts Paper Exit Sensor PC3 Duplex Unit Turnover Motor M1 Synchronizing Roller Sensor PC2 Duplex Unit Transport Motor M2 Manual Feed Paper Take-Up Clutch CL2 Duplex Unit Control Board PWB-A...
  • Page 159 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Duplex Turnover/Take-Up Misfeed (AD-15) Troubleshooting Procedures • Paper is at a stop near the exit section. Step Check Result Action Paper Exit Roller is dirty, deformed, or worn. YES Clean or change. Duplex Unit Transport Roller/Roll 1 is dirty, YES Clean or change.
  • Page 160 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 • Paper is at a stop inside the Duplex unit. Step Check Result Action Duplex Unit Transport Roller/Roll 2 is dirty, YES Clean or change. deformed, or worn. Manual Feed Paper Take-Up Roll is dirty, YES Clean or change.

  • Page 161: Malfunction

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 MALFUNCTION The copier’s CPU is equipped with a self-diagnostics function that, on detecting a malfunc- tion, gives the corresponding malfunction code on the Touch Panel. Malfunction Resetting Procedure • For all malfunctions except fusing-related ones, turn OFF, then ON the Power Switch or open and close the Side Cover.

  • Page 162: C0510 Abnormally Low Fusing Temperature

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Code Description Detection Timing C0510 Abnormally low fusing • The fusing temperature remains 105 °C or less for a temperature continuous 0.1-sec. period or more during the standby state or printing. • The fusing temperature remains a level lower than the following temperature for a continuous 2-min.
  • Page 163 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Code Description Detection Timing C0B38 Shift Motor drive mal- function C0B48 Exit Roller/Rolls Spacing Motor drive malfunction C0B4A Storage Roller/Rolls Spacing Motor drive mal- function C0B4D Paper Holding Tray Motor drive malfunction C0B4E Finisher Tray Motor drive...
  • Page 164 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Code Description Detection Timing C1300 Polygon Motor malfunc- <Faulty start detection> tion • The Lock signal is not detected at any time during a given period of time 1 sec. after the Polygon Motor has been energized.
  • Page 165 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 4-2. Troubleshooting Procedures by Malfunction Code C0000: Main Motor malfunction C0010: I/C Motor malfunction C0045: Cooling Fan Motor malfunction C004C: Ozone Fan Motor malfunction C004E: Power Unit Cooling Fan Motor malfunction C0070: Main Hopper Toner Replenishing Motor malfunction...
  • Page 166 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0000 Step Check Result Action Main Motor operation check: the voltage YES Check various parts for across PJ1-3 of the Main Motor and GND possible overload. changes from DC5 V to DC0 V when the Side Change Main Motor.
  • Page 167 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0070 Step Check Result Action Main Hopper Toner Replenishing Motor opera- YES Check step 3. tion check: • Remove the Lower Rear Cover. • Unlock the Toner Bottle Lock Lever. • Block the Toner Bottle Cover Sensor.
  • Page 168 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0214: Abnormal image transfer voltage Relevant Electrical Parts Power Supply Unit PU1 Master Board PWB-A High Voltage Unit PU2 PJ9PU1-1 (DC5 V) PJ9PU1-2 (GND) CN11 DC24 V CN1PU2-1 (DC24 V) CN1PU2-2 (GND) CN1PU2-3 (GND) CN1PU2-4 (DC5 V)
  • Page 169 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0500: Warming-up failure C0510: Abnormally low fusing temperature C0520: Abnormally high fusing temperature Relevant Electrical Parts Fusing Roller Heater Lamp H1 Side Cover Interlock Switch 2 S3 Fusing Roller Thermistor TH1 Power Supply Unit PU1...
  • Page 170 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0500,C0510 Step Check Result Action Fusing Roller Heater Lamp turns ON when the Check step 3 and onward. Side Cover is opened and closed. The resistance of Fusing Roller Thermistor YES Change Fusing Roller (across CN25-2 and 3 on the Fusing Unit end) Thermistor.
  • Page 171 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0650: Faulty Scanner Home Position Sensor 1 C0651: Faulty Scanner Home Position Sensor 2 Relevant Electrical Parts Scanner Home Position Sensor 1 PC12 BCR Board BCR Scanner Home Position Sensor 2 PC13 MFB2 Board MFB2...
  • Page 172 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0650,C0651 Step Check Result Action Scanner Motor operation check: Select func- YES Check step 3 and onward. tions in the following order: Tech. Rep. Mode → Movement Check → Scanner; set “+1000” in “Relative Position” and touch “Set”; the Scan- ner moves at this time.

  • Page 173: C0991: Lift 1 Ascent Motion Failure

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0990: LCC Lift-Up Motor failure to turn C0991: Lift 1 ascent motion failure C0995: LCC Transport Motor failure to turn C0999: Lift 2 ascent motion failure C099D: LCC communication error Relevant Electrical Parts LCC Lift-Up Motor EMOT...
  • Page 174 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0990 Step Check Result Action The voltage across CN1A-15 on LCC Control YES Change LCC Lift-Up Board and GND is DC24 V. Motor. Change LCC Control Board. Change Control Board. Change Master Board. Fuse is conducting.
  • Page 175 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0999 Step Check Result Action Lift-Up Sensor 2 operation check through I/O YES Check step 3 and onward. check Lift-Up Sensor 2 operation check: the voltage YES Change LCC Control across CN4A-9 on LCC Control Board and Board.

  • Page 176: C0F32: Faulty Atdc Sensor C0F33: Atdc Adjustment Failure

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C0F32: Faulty ATDC Sensor C0F33: ATDC adjustment failure Relevant Electrical Parts ATDC Sensor UN2 Master Board PWB-A Power Supply Unit PU1 CN11 PWB-A CN50 PJ18 PJ6A-1 (UN2 CONTROL) PJ6A-2 (DC24 V) PJ6A-3 (UN2 ON) PJ6A-4 (GND)

  • Page 177: C10Xx To C13Xx

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 C10XX to C13XX • These malfunctions are concerned with faulty symptoms as they mainly relate to soft- ware, hardware, and communications. Code Action C1038 1. Check the connection between Master Board and MFB2 Board. 2. Reset the malfunction and turn OFF and ON the Power Switch.

  • Page 178: The Copier Does Not Turn On

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 The Copier Does not Turn ON. Relevant Electrical Parts Power Switch S1 Touch Panel UN1 Power Supply Unit PU1 MFB2 Board MFB2 Panel Board PWB-F Master Board PWB-A Inverter Board 2 PU3 • Touch Panel indicates nothing.

  • Page 179: Image Failure

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 IMAGE FAILURE 5-1. Image Failure Troubleshooting • If any image failure has occurred, first make the initial checks, then proceed to the corre- sponding image failure troubleshooting procedure. 5-2. Initial Checks • Determine if the failure is attributable to a basic cause or causes.

  • Page 180: Troubleshooting Procedures Classified By Image Failure

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 5-3. Troubleshooting Procedures Classified by Image Failure Blank Copy <Typical Faulty Images> 4011T516AA Section Step Check Result Action Developing Unit is driven properly. Correct or change drive coupling mechanism. Image transfer current contact terminal YES Clean or change.

  • Page 181: Black Copy

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Black Copy <Typical Faulty Images> When engine is faulty. When IR is faulty. 4011T517AA 4011T537AA Section Step Check Result Action Comb Electrode contact terminal is YES Clean or change. dirty or deformed. Grid voltage contact terminal is dirty or YES Clean or change.

  • Page 182: Low Image Density

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Low Image Density <Typical Faulty Images> 4011T518AA Section Step Check Result Action Image transfer current contact terminal YES Clean or change. is dirty or deformed. Developing bias contact terminal is Clean or change. dirty or deformed.

  • Page 183: Foggy Background

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Foggy Background <Typical Faulty Images> When engine is faulty. When IR is faulty. 4011T519AA 4011T538AA Section Step Check Result Action Sunlight or any other extraneous light YES Protect the copier from — enters the copier.

  • Page 184: Black Streaks Or Bands

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Black Streaks or Bands <Typical Faulty Images> 4011T520AA Section Step Check Result Action Paper path is dirty with toner. YES Clean. PC Drum is dirty. YES Clean. Engine Fusing Rollers are dirty or scratchy. YES Clean or change.

  • Page 185: Black Spots

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Black Spots <Typical Faulty Images> 4011T521AA Section Step Check Result Action Paper path is dirty with toner. YES Clean. PC Drum is dirty. YES Clean. Fusing Rollers are dirty or scratchy. YES Clean or change.

  • Page 186: Blank Streaks Or Bands

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Blank Streaks or Bands <Typical Faulty Images> 4011T522AA Section Step Check Result Action Image Transfer Roller is dented or YES Change. scratchy. PC Drum is dirty. YES Clean. Engine Fusing Rollers are dirty or scratchy.

  • Page 187: Void Areas

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Void Areas <Typical Faulty Images> 4011T523AA Section Step Check Result Action PC Drum is dirty. YES Clean. Image Transfer Roller is dented or Change. scratchy. Engine Fusing Rollers are scratchy or YES Clean or change.

  • Page 188: Smear On Back

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Smear on Back <Typical Faulty Images> 4011T524AA Section Step Check Result Action Paper path is dirty with toner. YES Clean. Engine Image Transfer Roller is dirty. YES Clean. Fusing Rollers are dirty. YES Clean. T-56...

  • Page 189: (10) Uneven Image Density

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 (10) Uneven Image Density <Typical Faulty Images> 4011T525AA Section Step Check Result Action Image Transfer Roller is dirty or YES Clean or change. deformed. Engine Change I/C. Change Master Board. Mirror, lens, and/or Original Glass are YES Clean.

  • Page 190: (11) Gradation Reproduction Failure

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 (11) Gradation Reproduction Failure <Typical Faulty Images> 4011T526AA Section Step Check Result Action Image Transfer Roller is dirty or YES Clean or change. deformed. Engine Change I/C. Change Master Board. Mirror, lens, and/or Original Glass are YES Clean.

  • Page 191: (12) Rough Image

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 (12) Rough Image <Typical Faulty Images> 4011T527AA Section Step Check Result Action Image Transfer Roller is dirty or YES Clean or change. deformed. Image transfer current contact terminal YES Clean or change. is dirty or deformed.

  • Page 192: (13) Periodically Uneven Image

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 (13) Periodically Uneven Image <Typical Faulty Images> 4011T528AA Section Step Check Result Action Developing Unit is driven properly. Correct or change drive coupling mechanism. PC Drum and Image Transfer Roller Correct or change drive are driven properly.

  • Page 193: Abort Codes

    FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 ABORT CODES • The copier displays an abort code on the Touch Panel as it becomes unable to process tasks properly through its software control. Abort Code 4011T536AA 6-1. List of Abort Codes • When the system program is aborted, the copier attempts to restart it automatically. If it fails to restart the program, check the electrical component, unit, option, and connection relating to the specific type of the abort condition.
  • Page 194 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Description Code Relevant Electrical Components, Units, and Options Scanner control sys- 0x00c00000 MFB2 Board, BCR Board, Inverter Board 1, AF-9, tem failure to 0x00c0ffff AFR-17 Scanner control sys- 0x00c10000 MFB2 Board, BCR Board, Inverter Board 1, AF-9,...
  • Page 195 FrameMaker Ver.5.5(PC) Di200/Di251/Di351 TROUBLESHOOTING 01.01.17 Description Code Relevant Electrical Components, Units, and Options Function sequence 0x01100400 MFB2 Board system failure to 0x011004ff OS message pro- 0x02000000 cessing system fail- MFB2 Board, FPLAN Board, CEN Board to 0x020fffff Network processing 0x03000000...
  • Page 196 Copyright 2001 MINOLTA Co., Ltd. Printed in Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information. MINOLTA Co., Ltd. 4011-7991-11 01031200 10230...

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